Anti-blocking fertilizer granulator

By using technical means such as ejection rods and flip motors in the fertilizer granulator, the blockage problem caused by fertilizer humidity is solved, quantitative loading and automatic cleaning are achieved, and the granulation efficiency and effect are improved.

CN222766246UActive Publication Date: 2025-04-18JINGMEN FENGSHOU FERTILIZER IND
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Patent Information

Application Number
CN202421565868.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-04-18
Estimated Expiration
2034-07-03

AI Technical Summary

Technical Problem

When processing fertilizers, the existing granulators can easily cause the discharge holes on the granulation plate to be blocked due to the moisture of the fertilizer, which reduces the granulation efficiency. In addition, too much raw materials during feeding, the inlet is blocked.

Method used

A fertilizer granulator that is anti-blocking is designed, using technical means such as ejection rod and flip motor to realize automatic cleaning of quantitative feeding and discharge holes, avoid blockage and improve granulation efficiency.

Benefits of technology

It realizes that the loading of quantitative feeding is not easy to block, and the discharge holes are easy to clean, which improves the efficiency and effect of granulation, and ensures the continuous operation of the granulator.

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Abstract

The utility model relates to the field of fertilizer processing, and discloses an anti-blocking fertilizer granulator which comprises a granulating plate, a conveying cylinder, a conveying auger, a weighing groove, a rotating shaft, a pressure sensor, an overturning motor, a microcomputer, a discharging hole, a threaded rod, a sliding frame, a lead screw, a sliding block, a driving motor, a cutting knife, a circular plate and an ejector rod. The microcomputer receives signals of the pressure sensor and controls the overturning motor to enable the rotating shaft to overturn when the set weight is reached, raw materials fall into the conveying cylinder and are conveyed to the discharging hole by the conveying auger to be discharged, the cutting knife rotates and cuts, the driving motor is stopped after a period of time, and the rotating lead screw drives the sliding frame to move rightwards. Then the threaded rod is rotated to drive the sliding block to move forwards along the guide rod until the circular plate is opposite to the granulating plate, then the lead screw is rotated reversely to drive the sliding frame to be close to the discharging hole, and the ejector rod extends into the discharging hole to eject the materials out. The device has the advantages and effects of quantitative feeding, easiness in dredging, difficulty in blockage, high granulation speed and good granulation effect.
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Description

Technical Field

[0001] The utility model relates to the technical field of fertilizer processing, in particular to an anti-clogging fertilizer granulator. Background Art

[0002] The granulator is mainly composed of feeding, stirring, granulating, transmission and lubrication systems. A filter screen with special holes is designed on it. It is carefully screened, and its friction filter rod can break the solid particles of the screen. It is widely used in the pharmaceutical, chemical and food industries. The granulator is used for fast granulation and good effect. Fertilizer refers to a type of substance that provides one or more essential nutrients for plants, improves soil properties and increases soil fertility. It is one of the material bases of agricultural production. Fertilizer processed into granules is not only more conducive to plant absorption, but also can prevent the loss of nutrients. However, when the granulator of the prior art processes fertilizer, due to the certain humidity of the fertilizer, it is easy to cause the discharge hole on the granulation plate of the granulator to be blocked and difficult to clear, thereby reducing the granulation efficiency. Moreover, when feeding, the raw materials are often introduced into the interior of the granulator through the upper hopper, and the raw materials put into the upper hopper cannot be intermittently blocked. When too much raw material is put in, the granulator cannot handle it, resulting in blockage of the feed port, thereby reducing the granulation efficiency. Utility Model Content

[0003] The utility model aims to provide an anti-clogging fertilizer granulator, which has the advantages of solving the above technical problems, being not easy to be blocked during quantitative feeding, being easy to dredge, and granulating quickly and effectively.

[0004] The above technical objectives of the utility model are achieved through the following technical solutions: a blockage-proof fertilizer granulator, comprising a bracket, a conveying cylinder is provided on the bracket, a feed port is provided at one end of the conveying cylinder, a granulating plate is fixedly provided at the other end, discharge holes are evenly provided on the granulating plate, a vertical plate is provided on the bracket, a screw rod is rotatably provided on the inner side of any vertical plate, a sliding frame is slidably connected between the vertical plates, the screw rod is threadedly connected to the sliding frame, a threaded rod is rotatably provided on the sliding frame, a guide rod is fixedly provided, the threaded rod is perpendicular to the screw rod and is threadedly connected to a slider, the slider is slidably connected to the guide rod, a rotating rod is rotatably connected to the slider, a fixed rod is fixedly provided, a driving motor is fixedly connected to one end of the rotating rod, and a plurality of cutting knives are evenly provided at the other end, a circular plate is provided at one end of the fixed rod, and ejector rods are provided on the circular plate, the number of which is the same as the discharge holes and which are opposite to each other.

[0005] By adopting the above technical scheme, the fertilizer raw material is loaded into the conveying cylinder from the feed port, and is conveyed by the conveying cylinder to the granulation plate for extrusion and discharge through the discharge hole. During granulation, the cutting knife on the rotating rod abuts against the granulation plate, and the driving motor drives the rotating rod and the cutting knife to rotate to cut the formed fertilizer particles. The granulation length can be controlled by adjusting the rotation speed of the rotating rod driven by the driving motor. After the granulation plate has worked for a period of time, the driving motor is stopped, the rotating screw rod drives the sliding frame to move right, and then the threaded rod is rotated to drive the slider to move forward along the guide rod until the circular plate is opposite to the granulation plate, and the reverse rotation of the screw rod drives the sliding frame to move leftward close to the granulation plate until the ejector rod on the circular plate extends into the discharge hole to eject the material blocked in the discharge hole. The discharge hole can be cleaned regularly, which has the advantages of easy dredging, fast granulation and good effect. After cleaning, the cutting knife can be reset to continue granulation.

[0006] The utility model is further configured as follows: a cylinder is provided in the feed port, and weighing troughs are symmetrically provided on the cylinder above and below, a rotating shaft is rotatably connected in the feed port, the rotating shaft passes through the cylinder and is fixedly connected to the cylinder, fixed blocks are symmetrically provided on the conveying cylinder, a pressure sensor is provided on the fixed block, and a flip motor is also included, and the output end of the flip motor is fixedly connected to the rotating shaft.

[0007] The utility model is further configured as follows: it also includes a microcomputer, and the microcomputer is connected with the pressure sensor and the flip motor.

[0008] By adopting the above technical scheme, the raw materials fall into the trough during feeding, the raw materials and the cylinder exert downward pressure, the pressure sensor detects the pressure, and when the set weight is reached, the microcomputer controls the flip motor to start, driving the rotating shaft and the cylinder to flip, the trough below the cylinder unloads the material, and the trough at the upper end then loads the material, which can realize quantitative feeding, avoid blockage of raw materials in the feed port, and further improve the granulation efficiency.

[0009] The utility model is further configured as follows: a conveying auger is arranged in the conveying cylinder.

[0010] The utility model is further configured as follows: it also includes a reduction motor, and the reduction motor is used to drive the conveying dragon to rotate.

[0011] By adopting the above technical solution, the reduction motor drives the conveying auger to rotate to transport the raw materials.

[0012] The utility model is further configured as follows: one end of the ejector rod close to the granulating plate is conical.

[0013] By adopting the above technical solution, the top of the ejector rod is set to be conical, and the sharp shape can quickly eject the raw materials adhered to the discharge hole without the problem of being unable to be ejected.

[0014] The utility model is further configured as follows: a material discharge port is provided on the bracket, the material discharge port is located below the granulating plate and is connected with a material guide plate.

[0015] The utility model is further configured as follows: a material trough is provided below the material guide plate.

[0016] By adopting the above technical scheme, the granulated fertilizer falls onto the guide plate through the discharge port, and then falls into the material trough through the guide plate to be collected, which is convenient for collection.

[0017] The utility model is further configured as follows: a micro motor is fixedly arranged at one end of the threaded rod.

[0018] The utility model is further configured as follows: a bidirectional motor is fixedly connected to the screw rod.

[0019] By adopting the above technical solution, the micro motor drives the threaded rod to rotate, and the bidirectional motor drives the lead screw to rotate, which can save manpower.

[0020] The beneficial effects of the utility model are:

[0021] 1. The material blocked in the discharge hole is ejected by setting an ejector rod fixed on the circular plate, and the granulation plate is cleaned regularly. When the granulation plate is used for a period of time, the driving motor is stopped, the screw rod is rotated to drive the sliding frame to move right, and then the threaded rod is rotated to drive the slider to move forward along the guide rod until the circular plate is opposite to the granulation plate, and the screw rod is rotated in the opposite direction to drive the sliding frame to move to the left close to the granulation plate until the ejector rod on the circular plate extends into the discharge hole to eject the material blocked in the discharge hole. The discharge hole can be cleaned regularly, which has the advantages of easy dredging, fast granulation and good effect.

[0022] 2. A cylinder is set in the feed port. When feeding, the raw materials fall into the weighing trough on the cylinder. The raw materials and the cylinder apply pressure to the pressure sensor. The pressure sensor detects the pressure and transmits it to the microcomputer. When the set weight is reached, the microcomputer controls the flip motor to start, driving the rotating shaft and the cylinder to flip. After the weighing trough below the cylinder unloads the material, the weighing trough at the upper end is then loaded. Quantitative loading can be achieved, the feed port can be avoided from being blocked by raw materials, and the granulation efficiency can be further improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0024] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0025] Figure 2 It is a schematic structural diagram of the utility model from another angle.

[0026] Figure 3 It is a schematic diagram of the interior of the conveying cylinder of the utility model.

[0027] In the figure, 1, bracket; 2, conveying cylinder; 3, feed port; 4, granulating plate; 5, discharge hole; 6, vertical plate; 7, screw rod; 8, sliding frame; 9, threaded rod; 10, guide rod; 11, slider; 12, rotating rod; 13, fixed rod; 14, driving motor; 15, cutting knife; 16, circular plate; 17, ejector rod; 18, cylinder; 19, weighing trough; 20, rotating shaft; 21, fixed block; 22, pressure sensor; 23, flip motor; 24, microcomputer; 25, conveying auger; 26, reduction motor; 27, discharge port; 28, guide plate; 29, micro motor; 30, bidirectional motor. DETAILED DESCRIPTION

[0028] The technical solution of the utility model will be described clearly and completely below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] Embodiment, a kind of anti-clogging fertilizer granulator, such as Figure 1-Figure 3 As shown, it includes a bracket 1 with a feed opening 27, a guide plate 28 connected to the feed opening 27, a material trough (not shown) located below the guide plate 28, a conveying cylinder 2 arranged on the bracket 1 and provided with a feed opening 3 at one end and a granulating plate 4 fixedly arranged at the other end, a conveying auger 25 rotatably connected in the conveying cylinder 2 and fixedly connected to a reduction motor 26 at one end, a cylinder 18 rotatably connected in the feed opening 3 and symmetrically provided with weighing troughs 19 at the upper and lower ends, a rotating shaft 20 fixedly connected to the cylinder 18, fixed blocks 21 fixedly arranged at both ends of the rotating shaft 20, a pressure sensor 22 located below the fixed block 21, a flip motor 23 driving the rotating shaft 20 to rotate, a microcomputer 24 connected to the flip motor 23 and the pressure sensor 22, wherein the granulating plate 4 is There are evenly arranged discharge holes 5, two opposite vertical plates 6 fixedly arranged on the bracket 1, a sliding frame 8 slidably connected between the vertical plates 6 and rotatably provided with a threaded rod 9 and fixedly provided with a guide rod 10, a screw 7 rotatably arranged on any vertical plate 6 and threadedly leveling the sliding frame 8, a slider 11 threadedly connected to the threaded rod 9 and slidably connected to the guide rod 10, a rotating rod 12 rotatably connected to the slide rod and fixedly connected to a driving motor 14 at one end and evenly provided with a cutting knife 15 at the other end, a fixed rod 13 fixedly arranged on the slider 11 and parallel to the rotating rod 12 and fixedly provided with a circular plate 16 at one end close to the granulating plate 4, wherein the circular plate 16 is provided with ejector rods 17 with the same number and opposite position as the discharge holes 5 and a conical top, a micro motor 29, and a bidirectional motor 30.

[0030] Its working principle is: the fertilizer raw material is loaded from the feed port 3, the raw material first falls into the weighing trough 19, the raw material and the cylinder 18 apply pressure to the pressure sensor 22, the pressure sensor 22 detects the pressure and transmits it to the microcomputer 24, when the set weight is reached, the microcomputer 24 controls the flip motor 23 to start and drive the rotating shaft 20 and the cylinder 18 to flip, the raw material falls from the weighing trough 19 to the conveying cylinder 2, the reduction motor 26 drives the conveying auger 25 to convey the raw material to the granulating plate 4 and squeeze it out through the discharge hole 5. During granulation, the cutting knife 15 on the rotating rod 12 abuts against the granulating plate 4, and the speed of the driving motor 14 driving the rotating rod 12 to rotate is adjusted according to the required particle size length, and the driving motor 14 drives the rotating The rod 12 and the cutting knife 15 rotate to cut the formed fertilizer particles. The cut cloth falls to the discharge port 27 and falls into the material trough through the guide plate 28 to be collected. When the granulation plate 4 works for a period of time, the driving motor 14 is stopped, and the bidirectional motor 30 drives the screw rod 7 to rotate, driving the sliding frame 8 to move right, and then the micro motor 29 drives the threaded rod 9 to rotate, driving the slider 11 to move forward along the guide rod 10 until the circular plate 16 is opposite to the granulation plate 4, and then the bidirectional motor 30 rotates the screw rod 7 in the opposite direction to drive the sliding frame 8 to move to the left close to the granulation plate 4, until the ejector rod 17 on the circular plate 16 extends into the discharge hole 5 to eject the material blocked in the discharge hole 5. After cleaning, the cutting knife 15 is reset to continue granulation.

Claims

1. A clogging-resistant fertilizer granulator, characterized in that: The invention comprises a support (1), wherein a conveying cylinder (2) is provided on the support (1), wherein a feed port (3) is provided at one end of the conveying cylinder (2), and a granulating plate (4) is fixedly provided at the other end, and discharge holes (5) are evenly provided on the granulating plate (4), wherein a vertical plate (6) is provided on the support (1), and a screw rod (7) is rotatably provided inside any vertical plate (6), and a sliding frame (8) is slidably connected between the vertical plates (6), and the screw rod (7) is threadedly connected to the sliding frame (8), and a threaded rod (9) is rotatably provided on the sliding frame (8), and a guide rod ( 10), the threaded rod (9) is perpendicular to the screw rod (7) and is threadedly connected to a slider (11), the slider (11) is slidably connected to the guide rod (10), the slider (11) is rotatably connected to a rotating rod (12) and is fixedly provided with a fixed rod (13), one end of the rotating rod (12) is fixedly connected to a driving motor (14), and the other end is evenly provided with a plurality of cutting knives (15), one end of the fixed rod (13) is provided with a circular plate (16), and the circular plate (16) is provided with ejector rods (17) having the same number as the discharge holes (5) and opposite positions.

2. The anti-clogging fertilizer granulator according to claim 1, characterized in that: A cylinder (18) is provided in the feed port (3), and a weighing trough (19) is symmetrically opened on the upper and lower parts of the cylinder (18). A rotating shaft (20) is rotatably connected in the feed port (3), and the rotating shaft (20) passes through the cylinder (18) and is fixedly connected to the cylinder (18). A fixed block (21) is symmetrically provided on the conveying cylinder (2), and a pressure sensor (22) is provided on the fixed block (21). The conveying cylinder (2) also includes a flip motor (23), and the output end of the flip motor (23) is fixedly connected to the rotating shaft (20).

3. The anti-clogging fertilizer granulator according to claim 2, characterized in that: It also includes a microcomputer (24), which is connected to the pressure sensor (22) and the flip motor (23).

4. The anti-clogging fertilizer granulator according to claim 1, characterized in that: A conveying auger (25) is arranged inside the conveying cylinder (2).

5. The anti-clogging fertilizer granulator according to claim 4, characterized in that: It also includes a reduction motor (26), and the reduction motor (26) is used to drive the conveying dragon to rotate.

6. The anti-clogging fertilizer granulator according to claim 1, characterized in that: The end of the ejector rod (17) close to the granulation plate (4) is conical.

7. The anti-clogging fertilizer granulator according to claim 1, characterized in that: The support (1) is provided with a material discharge port (27), and the material discharge port (27) is located below the granulation plate (4) and is connected to a material guide plate (28).

8. The anti-clogging fertilizer granulator according to claim 7, characterized in that: A material trough is provided below the material guide plate (28).

9. The anti-clogging fertilizer granulator according to claim 1, characterized in that: A micro motor (29) is fixedly mounted on one end of the threaded rod (9).

10. The anti-clogging fertilizer granulator according to claim 1, characterized in that: The screw rod (7) is fixedly connected to a bidirectional motor (30).

Citation Information

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