Powder atomizer nozzle for powder long-distance workpiece spraying
By designing powder atomizer nozzles with extended powder tubes and detachable atomization caps in various shapes, the problem that powder atomizer nozzles are difficult to coat complex surfaces when spraying long-distance workpieces, and efficient spray coverage of complex surfaces is achieved.
Patent Information
- Application Number
- CN202421435282.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-22
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-06-22
AI Technical Summary
When spraying long-distance workpieces, existing powder atomizer nozzles are difficult to effectively apply complex surfaces, resulting in difficult spraying.
A powder atomizer spray head for long-distance powder workpiece spraying is designed, using extended powder tubes and detachable atomizing caps of various shapes. By rotating the powder and changing the shape and opening shape of the atomizing caps, it can adapt to the coating needs of different complex surfaces.
Through the combination of lengthened nozzles and multiple atomization caps, complex surfaces can be effectively sprayed, solving the problem that the workpiece's mask corners and complex grooves are not easy to powder.
Smart Images

Figure CN222766513U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of powder atomizers, in particular to a powder atomizer nozzle used for long-distance workpiece powder spraying. Background Art
[0002] Powder spraying is the process of spraying powder coating onto the surface of a workpiece using powder spraying equipment. Under the action of static electricity, the powder will be evenly adsorbed on the surface of the workpiece to form a powdery coating; the powdery coating is baked at high temperature to level and solidify, becoming a final coating with different effects.
[0003] When the nozzle of the existing powder atomizer is used to spray a workpiece over a long distance, the workpiece may have coating requirements on different complex surfaces and is not easy to spray.
[0004] Therefore, there is an urgent need for a powder atomizer nozzle for long-distance workpiece spraying of powder to solve the above problems. Utility Model Content
[0005] In view of this, in order to solve the problem that when the nozzle of the powder atomizer in the technical background is spraying a long-distance workpiece, the workpiece will have coating requirements on different complex surfaces, which makes the existing nozzle difficult to spray, a powder atomizer nozzle for powder long-distance workpiece spraying is proposed. The specific technical solution is as follows:
[0006] A powder atomizer nozzle for long-distance powder spraying of workpieces, comprising an extended powder tube, one end of the extended powder tube is provided with a detachably connected atomizing cap, the other end of the extended powder tube is provided with a conductive base, the outside of the conductive base is provided with a locking cap, the inside of the extended powder tube is provided with an electrode needle along its length direction, one end of the electrode needle penetrates the atomizing cap and extends to the outside of the atomizing cap.
[0007] Furthermore, the atomizing cap is detachably sleeved on the extended powder tube, and the inner wall of the atomizing cap is provided with a buckle which is adapted to a groove provided on the outer wall of the extended powder tube.
[0008] Furthermore, the atomizing cap is spherical in shape.
[0009] Furthermore, the opening on the atomizing cap is in a spiral shape.
[0010] Furthermore, the opening shape of the atomizer cap is an "S" shape.
[0011] Furthermore, the opening on the atomization cap is in a rectangular shape.
[0012] Furthermore, the atomizing cap is conical in shape.
[0013] Furthermore, the length of the extended powder hose is 30-60 mm.
[0014] The above technical solution has the following beneficial effects:
[0015] The atomizing cap of the utility model is designed into various shapes. The powder rotates after entering the powder channel, and the powder enters the atomizing cap through the lengthened powder tube for powder atomization. The shape and opening of each atomizing cap are different. Different atomizing caps can be replaced to meet the coating needs of different complex surfaces. By means of the lengthened powder tube, the length of the nozzle itself is lengthened, and various atomizing caps with different shapes in the figure are switched to cope with complex grooves of the workpiece, solving the problem of no powder being applied to the inner corner of the workpiece during spraying. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the structure of a powder atomizer nozzle for long-distance powder spraying of workpieces in the utility model. Figure 1 ;
[0017] Figure 2 This is a schematic diagram of the atomizing cap structure of a powder atomizer nozzle for long-distance powder spraying of workpieces according to the utility model. Figure 1 ;
[0018] Figure 3 This is a schematic diagram of the atomizing cap structure of a powder atomizer nozzle for long-distance powder spraying of workpieces according to the utility model. Figure 2 ;
[0019] Figure 4 This is a schematic diagram of the atomizing cap structure of a powder atomizer nozzle for long-distance powder spraying of workpieces according to the utility model. Figure 3 ;
[0020] Figure 5 This is a schematic diagram of the structure of a powder atomizer nozzle for long-distance powder spraying of workpieces in the utility model. Figure 2 ;
[0021] Figure 6 This is a schematic diagram of the atomizing cap structure of a powder atomizer nozzle for long-distance powder spraying of workpieces according to the utility model. Figure 4 ;
[0022] Figure 7 This is a schematic diagram of the atomizing cap structure of a powder atomizer nozzle for long-distance powder spraying of workpieces according to the utility model. Figure 5 ;
[0023] In the figure: 1-conductive base; 2-locking cap; 3-extended powder tube; 4-atomizing cap; 5-electrode needle. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] Example 1: See Figure 1 A powder atomizer nozzle for powder spraying of long-distance workpieces shown in the figure includes an extended powder tube 3, one end of the extended powder tube 3 is provided with a detachably connected atomizing cap 4, the other end of the extended powder tube 3 is provided with a conductive base 1, the outside of the conductive base 1 is provided with a locking cap 2, the inside of the extended powder tube 3 is provided with an electrode needle 5 along its length direction, one end of the electrode needle 5 penetrates the atomizing cap 4 and extends to the outside of the atomizing cap 4.
[0026] The atomizing cap 4 is detachably sleeved on the extended powder tube 3 , and a buckle is provided on the inner wall of the atomizing cap 4 to fit with a groove on the outer wall of the extended powder tube 3 .
[0027] See Figure 1-4 As shown, the shape of the atomizing cap 4 is conical. Figure 2 The opening of the atomizing cap 4 shown is a plurality of rectangular openings formed at equal angles around the electrode needle 5, such as Figure 3 As shown, the opening of the atomizing cap 4 is a plurality of "S" shaped openings formed at equal angles around the electrode needle 5, such as Figure 4 As shown, the opening of the atomizing cap 4 is a spiral opening around the electrode needle 5.
[0028] Example 2: See: A powder atomizer nozzle for powder spraying of long-distance workpieces shown in 5-7, including an extended powder tube 3, one end of the extended powder tube 3 is provided with a detachably connected atomizing cap 4, the other end of the extended powder tube 3 is provided with a conductive base 1, the outside of the conductive base 1 is provided with a locking cap 2, the inside of the extended powder tube 3 is provided with an electrode needle 5 along its length direction, one end of the electrode needle 5 penetrates the atomizing cap 4 and extends to the outside of the atomizing cap 4.
[0029] The atomizing cap 4 is detachably sleeved on the extended powder tube 3 , and a buckle is provided on the inner wall of the atomizing cap 4 to fit with a groove on the outer wall of the extended powder tube 3 .
[0030] See Figure 5 As shown, the shape of the atomizing cap 4 is spherical. Figure 6 The opening of the atomizing cap 4 shown is a plurality of openings around the spherical atomizing cap 4, such as Figure 7 The atomizing cap 4 shown is provided with a plurality of protrusions facing outwards, and each of the protrusions has an opening.
[0031] When the utility model is used in practice, according to the coating requirements of different workpiece surfaces, a suitable atomizing cap 4 is selected to be sleeved on the extended powder tube 3 and connected to the extended powder tube 3 through a buckle, and a powder spraying device, i.e., a spray gun, is connected to the conductive base 1. The powder enters the conductive base 1 and the extended powder tube 3 and rotates, and the powder enters the atomizing cap 4 through the extended powder tube 3 for powder atomization. By replacing different atomizing caps 4, the spraying of complex special-shaped products is solved. By means of an extended powder tube, the length of the nozzle itself is lengthened, and various devices with different shapes in the figure are switched to cope with surface spraying and covering spraying of complex grooves and frame spraying.
[0032] The atomizing cap 4 of the utility model is designed into various shapes. The powder rotates after entering the powder channel. The powder enters the atomizing cap 4 through the lengthened powder tube 3 for powder atomization. The shape and opening of each atomizing cap 4 are different. Different atomizing caps 4 can be replaced to meet the coating requirements of different complex surfaces. By means of the lengthened powder tube, the length of the nozzle itself is lengthened, and the atomizing caps 4 of various shapes in the figure are switched to cope with the complex grooves of the workpiece and solve the problem of no powder being applied to the inner corner of the workpiece during spraying.
[0033] The basic principles and main features of the utility model are described above. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which shall fall within the scope of the utility model to be protected. The scope of protection of the utility model shall be defined by the attached claims and their equivalents.
Claims
1. A powder atomizer nozzle for long-distance powder spraying of workpieces, characterized in that: The invention comprises an extended powder tube (3), one end of which is provided with a detachably connected atomizing cap (4), the other end of which is provided with a conductive base (1), the outside of which is provided with a locking cap (2), and the inside of the extended powder tube (3) is provided with an electrode needle (5) along its length direction, one end of which penetrates the atomizing cap (4) and extends to the outside of the atomizing cap (4).
2. A powder atomizer nozzle for long-distance powder spraying of workpieces according to claim 1, characterized in that: The atomizing cap (4) is detachably sleeved on the extended powder tube (3); the inner wall of the atomizing cap (4) is provided with a buckle which is adapted to fit with a groove on the outer wall of the extended powder tube (3).
3. A powder atomizer nozzle for long-distance powder spraying of workpieces according to claim 1, characterized in that: The atomizing cap (4) is spherical in shape.
4. A powder atomizer nozzle for long-distance powder spraying of workpieces according to claim 1, characterized in that: The atomizing cap (4) is in a conical shape.
5. A powder atomizer nozzle for long-distance powder spraying of workpieces according to claim 4, characterized in that: The opening on the atomizing cap (4) is in a spiral shape.
6. A powder atomizer nozzle for long-distance powder spraying of workpieces according to claim 4, characterized in that: The opening shape of the atomizing cap (4) is an "S" shape.
7. A powder atomizer nozzle for long-distance powder spraying of workpieces according to claim 4, characterized in that: The opening on the atomizing cap (4) is in the shape of a rectangle.
8. A powder atomizer nozzle for long-distance powder spraying of workpieces according to claim 1, characterized in that: The length of the extended powder tube (3) is 30-60 mm.