Paint layer spraying device for steel plate spring production

Abstract

The utility model provides a paint layer spraying device for steel plate spring production, which comprises a steel plate spring hanger, a lifting comprehensive type spraying mechanism and a steel plate spring, the lifting comprehensive type spraying mechanism is mounted on the steel plate spring hanger, the steel plate spring is positioned on the inner side of the lifting comprehensive type spraying mechanism, and the lifting comprehensive type spraying mechanism is mounted on the steel plate spring hanger. A steel plate spring is hung on the steel plate spring hanging frame. According to the utility model, an innovative suspension type spraying treatment technology is adopted, the steel plate spring is suspended on the special hanging frame through the spring eye, and the accurate lifting action of the lifting comprehensive type spraying mechanism is matched, so that comprehensive and efficient spraying is realized, and the problem of coating missing caused by traditional fixed type spraying is solved. Meanwhile, the two fans are designed to work cooperatively, an air convection area is formed, volatilization of a spraying solvent is accelerated, and rapid air drying treatment is achieved.

Description

Technical Field

[0001] The utility model belongs to the technical field of leaf spring spraying, in particular to a paint layer spraying device for leaf spring production. Background Art

[0002] Automobile leaf springs, also known as leaf springs, are composed of a series of steel plates of unequal length and curvature. They are the most popular elastic elements in automobile suspension systems. During the manufacturing process, in order to improve the durability and corrosion resistance of the leaf spring surface, it is often painted.

[0003] However, the currently commonly used painting process has a significant drawback. This process usually requires the leaf spring to be fixed on a specific fixture for the spraying operation. However, this means that during the spraying process, the part where the fixture contacts the leaf spring will not be sprayed, resulting in an incomplete spraying effect and missing coating in some areas.

[0004] In addition, this spraying method has other limitations. On the one hand, it is difficult to achieve simultaneous spraying of multiple leaf springs through a simple structural design, which undoubtedly reduces production efficiency. On the other hand, the leaf springs need to be air-dried after spraying, and the current process often makes it difficult to directly integrate the air-drying process into the spraying process, which undoubtedly increases the complexity and cost of the production process.

[0005] Therefore, it is very necessary to invent a paint spraying device for producing leaf springs. Utility Model Content

[0006] In order to solve the above technical problems, the utility model provides a paint layer spraying device for leaf spring production, comprising a leaf spring hanger, a lifting full-type spraying mechanism and a leaf spring, wherein the lifting full-type spraying mechanism is installed on the leaf spring hanger, the leaf spring is located on the inner side of the lifting full-type spraying mechanism, and the leaf spring is suspended on the leaf spring hanger;

[0007] The lifting full-type spraying mechanism includes a lifting shaft, a driving motor, a winding disk, a steel cable, a spray plate, a spray box, an air-drying fan, a spray tank and a nozzle. The lifting shaft is rotatably mounted on the vertical plate of the leaf spring hanger, and any end thereof rotates through the vertical plate and is fixedly connected to the output end of the driving motor fixedly mounted on the outside of the vertical plate; the winding disks are fixedly mounted at both ends of the lifting shaft, and the steel cable is wound around the winding disks, and the lower end of the steel cable is fixedly connected to the spray plate, and the spray plate is slidably connected to the vertical plate through a guide rail; the spray box and the air-drying fan are fixedly mounted at the upper and lower ends of the spray plate, respectively, and the nozzle is fixedly mounted on the inner wall of the spray tank opened on the spray plate, and the nozzle is connected to the pumping device installed on the spray box.

[0008] Preferably, the leaf spring hanger includes a base, a cross beam and a hook. Two vertical plates are provided, the base is fixedly installed at the lower end of the vertical plate, the cross beam is fixedly installed on the inner side above the two vertical plates, the hook is fixedly installed under the cross beam, and the leaf spring is suspended on the hook.

[0009] Preferably, the cross beam plate is located below the lifting shaft, the cross beam plate is a rectangular plate, and through holes are opened at both ends of the cross beam plate to allow the steel cable to slide through; the cross beam plate is located above the spray plate.

[0010] Preferably, the spray plate is a rectangular structure, and the two air-drying fans are fixedly installed at the upper ends of the spray plate to form an air convection area; the two spray boxes are fixedly installed at the lower ends of the spray plate.

[0011] Preferably, the plurality of spray slots opened on the spray plate are circular slots, which allow the leaf spring directly above to pass through, and the spray heads are arranged in a circular array in each of the spray slots.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] The utility model abandons the fixed spraying treatment method in traditional technology, and instead innovatively introduces the hanging spraying treatment technology. In this innovative method, the leaf spring is cleverly suspended on a special hanger by its coil ears, thereby achieving a flexible and stable suspension state. In conjunction with the lifting comprehensive spraying mechanism, through precise lifting and lowering actions, comprehensive and efficient spraying treatment of the leaf spring can be achieved. This hanging spraying method completely solves the problem of coating loss caused by fixed clamps in traditional methods, ensuring the integrity and uniformity of the spraying effect. In addition, the utility model also cleverly designs two fans, which work together to form air convection in the spraying area. The formation of this convection area not only accelerates the volatilization of the spraying solvent, but also realizes the rapid air drying treatment of the leaf spring. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of a suspension leaf spring of the utility model.

[0015] Figure 2 It is a structural schematic diagram of the utility model without hanging leaf spring.

[0016] Figure 3 It is a structural schematic diagram of another unsuspended leaf spring of the utility model.

[0017] In the figure:

[0018] Leaf spring hanger 1, lifting full-type spraying mechanism 2, lifting shaft 21, driving motor 22, winding disk 23, steel cable 24, spraying plate 25, spraying box 26, air drying fan 27, spraying tank 28, spray head 29, leaf spring 3. DETAILED DESCRIPTION

[0019] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiment of the utility model will be described clearly and completely below. Obviously, the described embodiment is only a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the utility model.

[0020] In the description of the embodiments, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, which are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a connection between the two elements. For ordinary technicians in this field, the specific meanings of the above terms in the utility model can be understood according to specific circumstances.

[0021] As attached Figure 1 To Attachment Figure 3 As shown:

[0022] The utility model provides a paint layer spraying device for leaf spring production, comprising a leaf spring hanger 1, a lifting full-type spraying mechanism 2 and a leaf spring 3. The lifting full-type spraying mechanism 2 is installed on the leaf spring hanger 1, the leaf spring 3 is located on the inner side of the lifting full-type spraying mechanism 2, and the leaf spring 3 is suspended on the leaf spring hanger 1.

[0023] The lifting full-type spraying mechanism 2 includes a lifting shaft 21, a driving motor 22, a winding disk 23, a steel cable 24, a spraying plate 25, a spraying box 26, an air-drying fan 27, a spraying tank 28 and a spray head 29. The lifting shaft 21 is rotatably mounted on the vertical plate 11 of the leaf spring hanger 1, and any end thereof rotates through the vertical plate 11 and is fixedly connected to the output end of the driving motor 22 fixedly mounted on the outside of the vertical plate 11; the winding disks 23 are fixedly mounted at both ends of the lifting shaft 21, and the winding disks 23 are wound with the steel cable 24, the lower end of the steel cable 24 is fixedly connected to the spray plate 25, and the spray plate 25 is slidably connected to the vertical plate 11 through a guide rail; the spray box 26 and the air-drying fan 27 are fixedly installed on the upper and lower ends of the spray plate 25, and the spray head 29 is fixedly installed on the inner wall of the spray groove 28 opened on the spray plate 25, and the spray head 29 is connected to the pumping equipment installed on the spray box 26. The lifting and comprehensive spraying mechanism 2 can flexibly adjust the position of the spray plate 25 through precise lifting and lowering actions to achieve comprehensive spraying of the leaf spring 3.

[0024] Embodiment 1:

[0025] Specifically, the leaf spring hanger 1 includes a base 12, a cross beam 13 and a hook 14. Two vertical plates 11 are provided. The base 12 is fixedly installed at the lower end of the vertical plate 11, the cross beam 13 is fixedly installed on the inner side of the two vertical plates 11, and the hook 14 is fixedly installed below the cross beam 13. The leaf spring 3 is suspended on the hook 14, and the leaf spring hanger 1 provides a stable suspension environment for the leaf spring 3. The vertical plate 11 supports the lifting full-type spraying mechanism 2 to ensure the smooth progress of the spraying process.

[0026] Specifically, the cross beam plate 13 is located below the lifting shaft 21. The cross beam plate 13 is a rectangular plate, which is convenient for fixing and mounting with the vertical plate. It is particularly worth mentioning that through holes are provided at both ends of the cross beam plate 13 to allow the steel cable 24 to slide through. This design ensures smooth lifting and lowering. In addition, the cross beam plate 13 is located above the spraying plate 25, providing sufficient space for spraying operations.

[0027] Specifically, the spray plate 25 is a rectangular structure, and the two air-drying fans 27 are fixedly installed at the upper ends of the spray plate 25. When the two fans are working, an air convection area can be formed, which effectively accelerates the drying speed of the paint on the surface of the leaf spring 3 and improves production efficiency. At the same time, two spray boxes 26 are fixedly installed at the lower ends of the spray plate 25. The two spray boxes 26 are responsible for supplying paint respectively, and evenly transport the paint to the spray head 29 through a pipe connected to the spray head 29. The spray heads are arranged in a circular array in the spray tank 28, which can realize all-round spraying of the leaf spring 3 and ensure that the coating is uniform and without omission.

[0028] Specifically, the several spraying slots 28 opened on the spraying plate 25 are circular slots, and their design is ingenious in that they can allow the steel leaf spring 3 directly above to pass through. This design allows the steel leaf spring 3 to pass through the spraying area smoothly in a suspended state without any hindrance. At the same time, the circular design of the spraying slot 28 also helps the paint to form a uniform coating on the surface of the steel leaf spring 3, avoiding uneven coating thickness or omissions. A circular array layout of spray heads 29 is used in each spraying slot 28. This layout ensures that the spray heads 29 can spray the steel leaf spring 3 in all directions and at multiple angles, thereby achieving comprehensive coverage of the surface of the steel leaf spring 3. The spray heads 29 are connected to the pumping equipment of the spray box 26, and can continuously and stably supply paint to ensure the continuity and stability of the spraying operation.

[0029] Embodiment 2:

[0030] First, the leaf spring 3 is suspended on the hook 14 of the leaf spring hanger 1 to ensure that the leaf spring 3 is stable and vertically suspended. At this time, the lifting full-face spraying mechanism 2 is in the initial position, and the spraying plate 25 is located below the leaf spring 3.

[0031] Next, the drive motor 22 is started, and the output end of the drive motor 22 drives the lifting shaft 21 to rotate. Since winding disks 23 are fixedly installed at both ends of the lifting shaft 21, and steel cables 24 are wound around the winding disks 23, and the lower ends of the steel cables 24 are fixedly connected to the spraying plate 25, the rotation of the lifting shaft 21 causes the steel cables 24 to be wound or released on the winding disks 23, thereby driving the spraying plate 25 to slide up and down on the vertical plate 11 along the guide rails. In this way, the lifting full-type spraying mechanism 2 can realize the precise lifting and lowering action of the spraying plate 25, so that the spraying plate 25 can be flexibly adjusted to an appropriate position to adapt to the leaf springs 3 of different heights and widths.

[0032] During the process of the spray plate 25 sliding up and down, the spray box 26 starts to work, and the paint is delivered to the spray head 29 through the pumping device. The spray head 29 is arranged in a circular array in the spray tank 28, and can spray the leaf spring 3 in all directions and at multiple angles. Since the design of the spray tank 28 allows the leaf spring 3 to pass through, the leaf spring 3 can pass through the spray area smoothly during the spraying process, ensuring that the coating is uniform and without omission.

[0033] After the spraying is completed, the driving motor 22 continues to work, and the pumping device of the lifting full-face spraying mechanism 2 stops working. At this time, the spraying plate 25 continues to slide up and down, and the air-drying fan 27 is turned on to work, forming an air convection area to quickly dry the leaf spring 3. The design of the air-drying fan 27 allows air to flow evenly over the surface of the leaf spring 3, accelerating the drying speed of the paint and improving production efficiency.

[0034] Utilizing the technical solution described in the utility model, or those skilled in the art designing similar technical solutions inspired by the technical solution of the utility model to achieve the above-mentioned technical effects, all fall within the protection scope of the utility model.

Claims

1. A paint spraying device for leaf spring production, characterized in that: The invention comprises a leaf spring hanger (1), a lifting full-type spraying mechanism (2) and a leaf spring (3), wherein the lifting full-type spraying mechanism (2) is installed on the leaf spring hanger (1), the leaf spring (3) is located on the inner side of the lifting full-type spraying mechanism (2), and the leaf spring (3) is suspended on the leaf spring hanger (1); The lifting full-face spraying mechanism (2) comprises a lifting shaft (21), a driving motor (22), a winding disk (23), a steel cable (24), a spraying plate (25), a spraying box (26), an air-drying fan (27), a spraying tank (28) and a spray head (29); the lifting shaft (21) is rotatably mounted on the vertical plate (11) of the leaf spring hanger (1), and either end thereof rotates through the vertical plate (11) and is fixedly connected to the output end of the driving motor (22) fixedly mounted on the outside of the vertical plate (11); both ends of the lifting shaft (21) are The winding disk (23) is fixedly installed, the steel cable (24) is wound on the winding disk (23), the lower end of the steel cable (24) is fixedly connected to the spray plate (25), and the spray plate (25) is slidably connected to the vertical plate (11) through a guide rail; the spray box (26) and the air-drying fan (27) are respectively fixedly installed at the upper and lower ends of the spray plate (25), and the spray head (29) is fixedly installed on the inner wall of the spray groove (28) opened on the spray plate (25), and the spray head (29) is connected to the pumping device installed on the spray box (26).

2. A paint spraying device for leaf spring production as claimed in claim 1, characterized in that: The leaf spring hanger (1) comprises a base (12), a cross beam (13) and a hook (14); two vertical plates (11) are provided; the base (12) is fixedly mounted at the lower end of the vertical plate (11); the cross beam (13) is fixedly mounted on the inner side above the two vertical plates (11); the hook (14) is fixedly mounted below the cross beam (13); and the leaf spring (3) is suspended on the hook (14).

3. A paint spraying device for leaf spring production as claimed in claim 2, characterized in that: The cross beam plate (13) is located below the lifting shaft (21); the cross beam plate (13) is a rectangular plate; through holes are provided at both ends of the cross beam plate (13) to allow the steel cable (24) to slide through; the cross beam plate (13) is located above the spray plate (25).

4. A paint spraying device for leaf spring production as claimed in claim 1, characterized in that: The spray plate (25) is a rectangular structure, and the two air-drying fans (27) are fixedly installed at the upper two ends of the spray plate (25) to form an air convection area; the two spray boxes (26) are fixedly installed at the lower two ends of the spray plate (25).

5. A paint spraying device for leaf spring production as claimed in claim 1, characterized in that: The plurality of spraying slots (28) opened on the spraying plate (25) are circular slots that allow the steel leaf spring (3) directly above to pass through, and the spray heads (29) are arranged in a circular array in each of the spraying slots (28).

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