Spraying machine
By designing a sprayer with automatic flip and double-sided spraying, the problems of low efficiency and skew on the double-sided spraying of steel plates in the prior art are solved, and efficient and uniform spraying effect is achieved.
Patent Information
- Application Number
- CN202421459078.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-06-25
AI Technical Summary
Existing steel plate paint machines are inefficient when dealing with steel plates that require double-sided spraying, and are prone to deflection of the steel plate during blowing and dust removal and heating.
A sprayer is designed, including a flip mechanism between the symmetrical first spray mechanism and the second spray mechanism. Automatic flip and double-sided spray of the steel plate is achieved by using a driving roller and a rotating sleeve, and combined with a hot air fan in the drying box and a positioning rubber belt to ensure uniform spraying of the steel plate surface and prevent deflection.
Automatic double-sided spraying of steel plates is realized, production efficiency is improved, and the steel plates are prevented from deflecting through heating and dust removal systems, improving the spray quality.
Smart Images

Figure CN222766592U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel plate spraying equipment, in particular to a spraying machine. Background Art
[0002] Colored steel plates have the characteristics of good corrosion resistance, beautiful appearance, convenient processing and forming, original strength of steel plates and low cost. An important process in the processing and production of colored steel plates is the surface painting of colored steel plates. The patent number is "CN220479144U", and the patent name is "a utility model patent for a colored steel plate spraying device", which includes a bottom plate, symmetrically provided with slide grooves at both ends of the top of the bottom plate, a first motor is installed on the side wall of the bottom plate, the output end of the first motor is connected to the first screw, and a first slider threadedly connected to the first screw is slidably connected in the slide groove, a C-frame is fixed on the top of the first slider, and a clamping structure placed on the inner side of the C-frame is provided on the top of the bottom plate, and a second motor is installed on one side wall of the C-frame, and the output end of the second motor is connected to the second screw.
[0003] However, the above-mentioned paint sprayer still has certain disadvantages in certain usage situations: the above-mentioned steel plate paint sprayer. On the one hand, the above-mentioned steel plate paint sprayer can only spray on one side of the steel plate, and for some steel plates that need double-sided spraying, they need to be turned over again before spraying, resulting in poor production and processing efficiency. On the other hand, when the above-mentioned paint sprayer is blowing dust and heating the surface of the steel plate, it is easy to blow up the thinner steel plate and cause it to deflect, affecting the next process. Therefore, a more professional paint sprayer is urgently needed to solve the above-mentioned defects. Summary of the invention
[0004] The utility model overcomes the shortcomings of the prior art and provides a spraying machine.
[0005] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a sprayer, comprising: a frame and a first paint spraying mechanism and a second paint spraying mechanism symmetrically arranged on the frame, the first paint spraying mechanism and the second paint spraying mechanism have the same structure, a flipping mechanism is arranged between the first paint spraying mechanism and the second paint spraying mechanism, the first paint spraying mechanism comprises: a mounting frame plate arranged on the frame, a paint sprayer and a drying box are arranged in sequence on the top surface of the mounting frame plate, a conveying assembly is arranged at the lower part of the mounting frame plate, and a guide assembly is arranged on the inner side of the mounting frame plate; the flipping mechanism comprises: a fixed frame arranged between the two mounting frame plates, a driving roller is arranged on the fixed frame, a plurality of rotating sleeves are arranged in an array on the outer peripheral side of the driving roller, and a plurality of support rods are arranged in an array on the outer peripheral side of the rotating sleeve.
[0006] In a preferred embodiment of the utility model, two matching rollers are symmetrically arranged on both sides of the driving roller, and the driving roller and the two matching rollers are matched and connected by a plurality of conveying strips.
[0007] In a preferred embodiment of the utility model, the support rod is arranged between two adjacent conveying bars, and the support rods on each of the rotating sleeves are on the same vertical projection plane.
[0008] In a preferred embodiment of the utility model, the conveying assembly includes: two driving shafts symmetrically arranged on the inner side of the mounting frame plate, a conveyor belt is arranged on the outer side of the two driving shafts, a first driving device is arranged on the outer side of the mounting frame plate, and the output end of the first driving device is connected to one of the driving shafts.
[0009] In a preferred embodiment of the utility model, a plurality of positioning rubber belts are arranged in an array on the outer peripheral side of the conveyor belt, and the positioning rubber belts are arranged to cover the outer peripheral side of the conveyor belt.
[0010] In a preferred embodiment of the utility model, the guide assembly includes: a limit plate arranged on the inner side of the mounting frame plate, the limit plate is slidably connected to two guide plates, and the two guide plates are symmetrically arranged.
[0011] In a preferred embodiment of the utility model, a transmission screw is arranged inside the mounting frame plate, the transmission screw is threadedly connected to the guide plate, and the transmission screw is rotatably connected to the mounting frame plate.
[0012] In a preferred embodiment of the utility model, an elastic plate is arranged on the bottom surface of the limiting plate, and a matching wheel is arranged at the bottom end of the elastic plate.
[0013] In a preferred embodiment of the utility model, an air intake cavity is symmetrically arranged on the upper part of the drying box, the air intake cavity is connected to the exhaust port of the hot air blower through an air supply pipe, exhaust holes are arranged on the inner side of the air intake cavity, two air exhaust cavities are symmetrically arranged on both sides of the drying box, air exhaust holes are arranged on the inner side of the air exhaust cavity, the air exhaust cavity is connected to the return air duct, and the other end of the return air duct is connected to the air inlet of the hot air blower.
[0014] In a preferred embodiment of the utility model, two assembly plates are symmetrically arranged directly below the drying box, and a plurality of pressing wheels are arranged in an array on the two assembly plates.
[0015] The utility model solves the defects existing in the background technology, and has the following beneficial effects:
[0016] (1) In the utility model, after the steel plate is sprayed by the first spraying mechanism, the conveyor belt will transport the previous steel plate to the top of the conveying strip. When the steel plate on one side contacts the rotating sleeve, the bottom surface of the steel plate contacts the top surface of the support rod. The second driving device drives the driving roller to rotate a certain angle. At this time, one of the steel plates between the two adjacent support rods will contact the conveying strip on the other side of the rotating sleeve. When the rotating sleeve rotates, the steel plate on the conveying strip is transported to the transmission belt on the second spraying mechanism for spraying. No manual intervention is required for turning over, which effectively improves the double-sided spraying efficiency of the steel plate.
[0017] (2) The hot air blower exhaust port in the utility model delivers hot air to the air inlet cavity through the air supply pipe, and then blows it to the surface of the steel plate through the exhaust hole, which can accelerate the drying of paint, improve the spraying quality and remove dust from the surface of the steel plate. On the other hand, through the assembly plate and the pressing wheel arranged on the bottom of the drying box, when the airflow in the drying box blows to the steel plate for dust removal, it can produce a certain pressing effect on the steel plate, effectively preventing the steel plate from being blown up and causing deflection. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 This is a three-dimensional structural diagram of a preferred embodiment of the utility model;
[0020] Figure 2 It is a three-dimensional structural diagram of another angle of the preferred embodiment of the utility model;
[0021] Figure 3 A top view of a preferred embodiment of the utility model;
[0022] Figure 4 for Figure 3 Schematic diagram of the cross section at AA in the middle;
[0023] Figure 5 It is a three-dimensional structural diagram of the turning mechanism of the preferred embodiment of the utility model;
[0024] Figure 6 It is a three-dimensional structural diagram of the guide assembly of the preferred embodiment of the utility model;
[0025] Figure 7 This is a three-dimensional structural diagram of a conveyor belt in a preferred embodiment of the utility model;
[0026] Figure 8It is a three-dimensional structural diagram of the assembly plate of the preferred embodiment of the utility model;
[0027] Fig. 9 for Figure 4 A magnified schematic diagram of point B in the middle.
[0028] Specifically, 1. frame; 2. mounting frame plate; 3. paint sprayer; 4. drying box; 5. fixed frame; 6. driving roller; 7. rotating sleeve; 8. support rod; 9. matching roller; 10. conveyor bar; 11. driving shaft; 12. conveyor belt; 13. first driving device; 14. positioning rubber belt; 15. limit plate; 16. guide plate; 17. transmission screw; 18. elastic plate; 19. matching wheel; 20. air inlet cavity; 21. air supply duct; 22. second driving device; 23. exhaust hole; 24. exhaust cavity; 25. exhaust hole; 26. return air duct; 27. assembly plate; 28. pressing wheel; 29. supporting spring. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] like Figure 1 and Figure 5 As shown, a spraying machine comprises: a frame 1 and a first paint spraying mechanism and a second paint spraying mechanism symmetrically arranged on the frame 1, the first paint spraying mechanism and the second paint spraying mechanism have the same structure, a flipping mechanism is arranged between the first paint spraying mechanism and the second paint spraying mechanism structure, the first paint spraying mechanism comprises: a mounting frame plate 2 arranged on the frame 1, a paint sprayer 3 and a drying box 4 are arranged in sequence on the top surface of the mounting frame plate 2, a conveying assembly is arranged at the lower part of the mounting frame plate 2, and the conveying assembly comprises: two driving shafts 11 symmetrically arranged on the inner side of the mounting frame plate 2, a conveyor belt 12 is arranged on the outer side of the two driving shafts 11, a first driving device 13 is arranged on the outer side of the mounting frame plate 2, an output end of the first driving device 13 is connected to one of the driving shafts 11, a second driving device 22 is arranged on the outer side of the mounting frame plate 2, and an output end of the second driving device 22 is connected to the driving roller 6, two matching rollers 9 are symmetrically arranged on both sides of the driving roller 6, and the driving roller 6 and the two matching rollers 9 are matched and connected by a plurality of conveying strips 10.
[0031] The flipping mechanism comprises: a fixed frame 5 arranged between the two mounting frame plates 2, a driving roller 6 is arranged on the fixed frame 5, a plurality of rotating sleeves 7 are arranged in an array on the outer peripheral side of the driving roller 6, and a plurality of supporting rods 8 are arranged in an array on the outer peripheral side of the rotating sleeve 7. After the steel plate is sprayed by the first spraying mechanism, the conveyor belt 12 will convey the previous steel plate to the top of the conveying bar 10. When the steel plate in contact with one side contacts the rotating sleeve 7, the bottom surface of the steel plate contacts the top surface of the supporting rod 8, and the second driving device 22 drives the driving roller 6 to rotate a certain angle. At this time, one of the steel plates between the two adjacent supporting rods 8 will contact the conveying bar 10 on the other side of the rotating sleeve 7. When the rotating sleeve 7 rotates, it conveys the steel plate on the conveying bar 10 to the transmission belt on the second spraying mechanism for spraying. There is no need for manual intervention in flipping, which effectively improves the double-sided spraying efficiency of the steel plate.
[0032] like Figure 4 As shown, in a preferred embodiment of the utility model, the support rod 8 is arranged between two adjacent conveying bars 10, and the support rod 8 on each rotating sleeve 7 is on the same vertical projection plane, which can ensure that the support rods 8 on the three rotating sleeves 7 form a plane, thereby stably lifting the steel plate.
[0033] like Fig. 9 As shown, in a preferred embodiment of the utility model, an air inlet cavity 20 is symmetrically arranged on the upper part of the drying box 4, and the air inlet cavity 20 is connected to the exhaust port of a hot air blower (not shown in the figure) through an air supply pipe 21. An exhaust hole 23 is arranged on the inner side of the air inlet cavity 20. The exhaust port of the hot air blower conveys hot air to the air inlet cavity 20 through the air supply pipe 21, and then blows hot air to the surface of the steel plate through the exhaust hole 23, which can accelerate the drying of the paint, improve the spraying quality and remove dust from the surface of the steel plate.
[0034] In a preferred embodiment of the utility model, two exhaust cavities 24 are symmetrically arranged on both sides of the drying box 4, and exhaust holes 25 are arranged inside the exhaust cavities 24. The exhaust cavities 24 are connected to the return air duct 26, and the other end of the return air duct 26 is connected to the air inlet of the hot air blower. By symmetrically arranging two exhaust cavities 24 on both sides of the drying box 4 and exhaust holes 25 are arranged inside the exhaust cavities 24, after the hot air blows toward the steel plate, the exhaust holes 25 will re-transport the hot air to the air inlet of the hot air blower, and the hot air blower does not need to heat the cold air again for output, so that the hot air can be used multiple times, effectively saving heating energy.
[0035] like Figure 8 and Fig. 9As shown, two assembly plates 27 are symmetrically arranged directly below the drying box 4, and a plurality of pressing wheels 28 are arranged in an array on the two assembly plates 27. Through the assembly plates 27 arranged on the bottom surface of the drying box 4 and the pressing wheels 28 arranged on the bottom surface of the assembly plates 27, when the airflow in the drying box 4 blows toward the steel plate for dust removal, a certain pressing effect can be exerted on the steel plate, effectively preventing the steel plate from being blown up and causing deflection. On the other hand, the assembly plate 27 is connected to the drying box 4 through a plurality of supporting springs 29, and the middle part of the bottom surface of the assembly plate 27 is set to a flat surface, and the two ends of the bottom surface of the assembly plate 27 are set to an arc surface, which can ensure that the steel plate passes smoothly through the bottom surface of the assembly plate 27.
[0036] like Figure 2 and Figure 6 As shown, in a preferred embodiment of the utility model, a guide assembly is arranged on the inner side of the mounting frame plate 2. Through the guide assembly arranged on the inner side of the mounting frame plate 2, the guide assembly includes: a limit plate 15 arranged on the inner side of the mounting frame plate 2, the limit plate 15 is slidably connected to two guide plates 16, the two guide plates 16 are symmetrically arranged, and the bottom surfaces of the two guide plates 16 are slidably connected to the upper surface of the conveyor belt 12, and a transmission screw 17 is arranged on the inner side of the mounting frame plate 2. The transmission screw 17 is threadedly connected to the guide plate 16, and the transmission screw 17 is rotatably connected to the mounting frame plate 2, which can correct the position state of the steel plate on the conveyor belt 12, effectively prevent the steel plate from running off on the conveyor belt 12, and improve the spraying quality. Moreover, by rotating the transmission screw 17, the width of the guide assembly can be adjusted to adapt to steel plates of different sizes, so the application range is wider and the practicality is better.
[0037] like Figure 3 and Figure 7 As shown, in a preferred embodiment of the utility model, a plurality of positioning rubber belts 14 are arranged in an array on the outer peripheral side of the conveyor belt 12, and the positioning rubber belts 14 are arranged on the outer peripheral side of the conveyor belt 12. The positioning rubber belts 14 can increase the friction between the conveyor belt 12 and the steel plate, thereby improving the stability of the steel plate during transportation. On the other hand, an elastic plate 18 is arranged on the bottom surface of the limit plate 15, and a matching wheel 19 is arranged at the bottom end of the elastic plate 18, which can assist the elastic plate 18 and the matching wheel 19 in pressing the steel plate, thereby playing a certain role in correcting the conveying route.
[0038] When the utility model is used, the steel plate is placed on the conveyor belt 12 on the first paint spraying mechanism. After the steel plate is sprayed by the paint sprayer 3 on the first paint spraying mechanism, the conveyor belt 12 will be used to transport the previous steel plate to the top of the conveying strip 10. When the steel plate on one side contacts the rotating sleeve 7, the bottom surface of the steel plate contacts the top surface of the support rod 8. The second driving device 22 drives the driving roller 6 to rotate a certain angle. At this time, one of the steel plates between the two adjacent support rods 8 will contact the conveying strip 10 on the other side of the rotating sleeve 7, that is, when a steel plate on the conveying strip 10 is lifted up by the support rod 8, the steel plate on the other side of the rotating sleeve 7 will be placed on the conveying strip 10. The rotating sleeve 7 rotates to transport the steel plate on the conveying strip 10 to the transmission belt on the second paint spraying mechanism for spraying, drying and dust removal, thereby completing the double-sided spraying process.
[0039] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. Spraying machine, including: A frame (1) and a first paint spraying mechanism and a second paint spraying mechanism symmetrically arranged on the frame (1), wherein the first paint spraying mechanism and the second paint spraying mechanism have the same structure, and are characterized in that a flipping mechanism is arranged between the first paint spraying mechanism and the second paint spraying mechanism structure, wherein the first paint spraying mechanism comprises: a mounting frame plate (2) arranged on the frame (1), a paint sprayer (3) and a drying box (4) are arranged in sequence on the top surface of the mounting frame plate (2), a conveying component is arranged at the lower part of the mounting frame plate (2), and a guide component is arranged on the inner side of the mounting frame plate (2); the flipping mechanism comprises: a fixed frame (5) arranged between the two mounting frame plates (2), a driving roller (6) is arranged on the fixed frame (5), a plurality of rotating sleeves (7) are arranged in an array on the outer peripheral side of the driving roller (6), and a plurality of supporting rods (8) are arranged in an array on the outer peripheral side of the rotating sleeve (7).
2. The spraying machine according to claim 1, characterized in that: Two matching rollers (9) are symmetrically arranged on both sides of the driving roller (6), and the driving roller (6) and the two matching rollers (9) are matched and connected via a plurality of conveying strips (10).
3. The spraying machine according to claim 2, characterized in that: The support rod (8) is arranged between two adjacent conveying bars (10), and the support rod (8) on each rotating sleeve (7) is on the same vertical projection plane.
4. The spraying machine according to claim 1, characterized in that: The conveying assembly comprises: two drive shafts (11) symmetrically arranged on the inner side of the mounting frame plate (2), a conveyor belt (12) arranged outside the two drive shafts (11), a first drive device (13) arranged outside the mounting frame plate (2), and an output end of the first drive device (13) connected to one of the drive shafts (11).
5. The spraying machine according to claim 4, characterized in that: A plurality of positioning rubber belts (14) are arranged in an array on the outer peripheral side surface of the conveyor belt (12), and the positioning rubber belts (14) are arranged to cover the outer peripheral side surface of the conveyor belt (12).
6. The spraying machine according to claim 1, characterized in that: The guide assembly comprises: a limit plate (15) arranged on the inner side of the mounting frame plate (2), the limit plate (15) being slidably connected to two guide plates (16), the two guide plates (16) being symmetrically arranged.
7. The spraying machine according to claim 6, characterized in that: A transmission screw (17) is arranged inside the mounting frame plate (2), the transmission screw (17) is threadedly connected to the guide plate (16), and the transmission screw (17) is rotatably connected to the mounting frame plate (2).
8. The spraying machine according to claim 6, characterized in that: An elastic plate (18) is disposed on the bottom surface of the limiting plate (15), and a matching wheel (19) is disposed at the bottom end of the elastic plate (18).
9. The spraying machine according to claim 1, characterized in that: An air intake cavity (20) is symmetrically arranged on the upper part of the drying box (4), the air intake cavity (20) is connected to the air outlet of the hot air blower through an air supply pipe (21), an air outlet hole (23) is arranged inside the air intake cavity (20), two air extraction cavities (24) are symmetrically arranged on both sides of the drying box (4), an air extraction hole (25) is arranged inside the air extraction cavity (24), the air extraction cavity (24) is connected to the return air pipe (26), and the other end of the return air pipe (26) is connected to the air intake of the hot air blower.
10. The spraying machine according to claim 1, characterized in that: Two assembly plates (27) are symmetrically arranged directly below the drying box (4), and a plurality of pressing wheels (28) are arranged in an array on the two assembly plates (27).
Citation Information
Patent Citations
Color steel plate spraying device
CN220479144U