Galvanized part surface defect detection device
By designing a surface defect detection device for galvanized parts, the combination of workbench, detection mechanism, commutation motor, rotating disc and rotating motor is used to realize automatic detection and sorting of galvanized parts, solving the problem of low manual sorting efficiency in the prior art and improving the detection efficiency.
Patent Information
- Application Number
- CN202421502211.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The existing galvanized parts inspection technology requires manual placement of qualified and unqualified galvanized parts, resulting in insufficiency of inspection.
A surface defect detection device for galvanized parts is designed, including a workbench, detection mechanism, a commutation motor, a rotating disc and a rotating motor. Through the cooperation of these components, automatic rotation, detection and sorting of galvanized parts can be realized.
The device can automatically sort the galvanized parts after inspection, which significantly improves the efficiency of the inspection work.
Smart Images

Figure CN222766749U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of galvanized part detection, in particular to a galvanized part surface defect detection device. Background Art
[0002] During the production process of galvanized parts, in order to ensure their production quality, defects will be detected on the surface of the galvanized parts after production.
[0003] After the defect detection on the surface of the galvanized parts is completed, it is necessary to manually remove the qualified and unqualified galvanized parts from the detection position and then place them separately, which is troublesome and reduces the efficiency of the galvanized parts detection work. Utility Model Content
[0004] The main purpose of the utility model is to provide a device for detecting surface defects of galvanized parts, which can effectively solve the problems in the background technology.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A device for detecting surface defects of galvanized parts comprises a workbench, a detection mechanism and a commutation motor, wherein the commutation motor is fixedly mounted on the front surface of the workbench, a support frame is fixedly mounted on the upper surface of the workbench, the detection mechanism is fixedly mounted on the upper surface of the workbench and near the front of one side, a rotating disk is movably mounted on the inner upper surface of the support frame, and a rotating motor is fixedly mounted on the upper surface of the support frame and located in the middle.
[0007] Preferably, the upper surface of the workbench is provided with non-woven fabric, a feeding port is opened on the upper surface of the workbench and near the front, a No. 1 chute is opened on one side surface of the workbench and located in the front, a No. 2 chute is opened on the other side surface of the workbench and located in the front, and an embedding groove is opened on the inclined surfaces of the No. 1 chute and the No. 2 chute and located above.
[0008] Preferably, the No. 1 chute and the No. 2 chute are connected to each other, a reversing guide plate is movably installed between the No. 1 chute and the No. 2 chute, and the discharge port is connected to the No. 1 chute and the No. 2 chute.
[0009] Preferably, a rotating shaft is fixedly mounted on the middle of the upper surface of the rotating disk, a limiting ring is provided on the curved fixed sleeve of the rotating disk, and a placement opening is opened on the upper surface of the rotating disk at an edge position.
[0010] Preferably, support blocks are fixedly mounted on the lower surfaces of both ends of the support frame, and a limiting groove is provided on the surface of one side opposite to the support block and located below.
[0011] Preferably, the support frame is fixed to the workbench through a support block, the limiting ring is embedded in the limiting groove, the upper end of the rotating shaft is movably connected to the support frame, and the output end of the rotating motor passes through the support frame and is fixed to the rotating shaft.
[0012] Preferably, there are several placement openings, the diameter of each placement opening is smaller than the diameter of the discharge opening, flip shafts are fixedly mounted on both side surfaces of the reversing guide plate, and the output end of the reversing motor is fixed to the flip shaft on one side of the reversing guide plate.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] In the utility model, a workbench, a reversing motor, a rotating disk, a support frame and a rotating motor are arranged in a manner that cooperates with each other, so that the rotating motor drives the rotating disk to rotate, and the rotating disk drives the galvanized parts placed in the placement port to rotate to the bottom of the detection mechanism. After the detection mechanism has detected the galvanized parts, the rotating disk continues to rotate, so that the galvanized parts after the detection fall into the discharge port. At this time, the reversing motor drives the reversing guide plate to flip, so that the galvanized parts after the detection fall into the No. 1 chute or the No. 2 chute under the action of the reversing guide plate. In this way, the galvanized parts after the detection can be automatically sorted, thereby effectively improving the detection work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is the overall structure diagram of a galvanized part surface defect detection device of the utility model;
[0016] Figure 2 It is a partial cross-sectional view of a workbench of a galvanized part surface defect detection device of the utility model;
[0017] Figure 3 This is a structural diagram of a rotating disk of a galvanized part surface defect detection device of the utility model;
[0018] Figure 4 This is a structural diagram of a support frame of a galvanized part surface defect detection device according to the utility model.
[0019] In the figure: 1. workbench; 101. No. 1 chute; 102. non-woven fabric; 103. feed port; 104. No. 2 chute; 105. embedding slot; 106. reversing guide plate; 2. reversing motor; 3. detection mechanism; 4. rotating disk; 401. rotating shaft; 402. limiting ring; 403. placement port; 5. support frame; 501. support block; 502. limiting slot; 6. rotating motor. DETAILED DESCRIPTION
[0020] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0021] like Figure 1-4 A galvanized part surface defect detection device is shown, comprising a workbench 1, a detection mechanism 3 and a reversing motor 2, the reversing motor 2 is fixedly installed on the front surface of the workbench 1, a support frame 5 is fixedly installed on the upper surface of the workbench 1, the detection mechanism 3 is fixedly installed on the upper surface of the workbench 1 and near the front of one side, a rotating disk 4 is movably installed on the inner upper surface of the support frame 5, and a rotating motor 6 is fixedly installed on the upper surface of the support frame 5 and located in the middle.
[0022] The upper surface of the workbench 1 is provided with a non-woven fabric 102, a feeding port 103 is provided on the upper surface of the workbench 1 and near the front, a No. 1 chute 101 is provided on one side surface of the workbench 1 and located in the front, a No. 2 chute 104 is provided on the other side surface of the workbench 1 and located in the front, and an embedding groove 105 is provided on the inclined surfaces of the No. 1 chute 101 and the No. 2 chute 104 and located above; the No. 1 chute 101 and the No. 2 chute 104 are connected to each other, and a reversing guide plate 106 is movably installed between the No. 1 chute 101 and the No. 2 chute 104, the feeding port 103 is connected with the No. 1 chute 101 and the No. 2 chute 104, and the reversing guide plate 106 can sort qualified and unqualified galvanized parts; a rotating shaft 401 is fixedly installed on the upper surface of the rotating disk 4 and located in the middle, a limiting ring 402 is provided on the curved fixed sleeve of the rotating disk 4, and a placement port 403 is provided on the upper surface of the rotating disk 4 and located at the edge; support Support blocks 501 are fixedly installed on the lower surfaces of both ends of the frame 5, and a limiting groove 502 is provided on the surface of one side opposite to the support block 501 and located below; the support frame 5 is fixed to the workbench 1 through the support block 501, and the limiting ring 402 is embedded in the limiting groove 502. The upper end of the rotating shaft 401 is movably connected to the support frame 5, and the output end of the rotating motor 6 passes through the support frame 5 and is fixed to the rotating shaft 401. The cooperation between the limiting ring 402 and the limiting groove 502 can assist the rotating disk 4 to rotate smoothly; the number of placement ports 403 is several, and the diameter of the placement port 403 is smaller than the diameter of the unloading port 103. The flip shaft is fixedly installed on the two side surfaces of the reversing guide plate 106, and the output end of the reversing motor 2 is fixed to the flip shaft on one side of the reversing guide plate 106. The reversing motor 2 can control the reversing guide plate 106 to swing left and right, thereby guiding qualified and unqualified galvanized parts to the No. 1 chute 101 or the No. 2 chute 104.
[0023] It should be noted that the utility model is a device for detecting surface defects of galvanized parts. When in use, the galvanized parts to be detected are placed in the placement port 403 of the rotating disk 4, and then the rotating motor 6 is started by an external device. The rotating motor 6 drives the rotating disk 4 to rotate, and the rotating disk 4 drives the galvanized parts placed in the placement port 403 to rotate to the bottom of the detection mechanism 3. After the detection mechanism 3 has detected the galvanized parts, the detection mechanism 3 sends the detection results to the control terminal, and then the control terminal controls the reversing motor 2 to start, thereby controlling the reversing motor 2 to drive the reversing guide plate 106 to rotate. After the rotating disk 4 continues to rotate, the galvanized parts after detection fall into the discharge port 103. At this time, the reversing guide plate 106 can guide the galvanized parts into the No. 1 chute 101 or the No. 2 chute 104, so that the galvanized parts after detection can be automatically sorted, thereby effectively improving the detection work efficiency.
[0024] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A device for detecting surface defects of galvanized parts, characterized in that: The invention comprises a workbench (1), a detection mechanism (3) and a commutation motor (2), wherein the commutation motor (2) is fixedly mounted on the front surface of the workbench (1), a support frame (5) is fixedly mounted on the upper surface of the workbench (1), a detection mechanism (3) is fixedly mounted on the upper surface of the workbench (1) and close to the front side, a rotating disk (4) is movably mounted on the inner upper surface of the support frame (5), and a rotating motor (6) is fixedly mounted on the upper surface of the support frame (5) and located in the middle.
2. A galvanized part surface defect detection device according to claim 1, characterized in that: The upper surface of the workbench (1) is provided with a non-woven fabric (102); a material discharge port (103) is provided on the upper surface of the workbench (1) and near the front; a first chute (101) is provided on the surface of one side of the workbench (1) and located in the front; a second chute (104) is provided on the surface of the other side of the workbench (1) and located in the front; and an embedding groove (105) is provided on the inclined surfaces of the first chute (101) and the second chute (104) and located above.
3. A galvanized part surface defect detection device according to claim 2, characterized in that: The first chute (101) and the second chute (104) are connected to each other, a reversing guide plate (106) is movably installed between the first chute (101) and the second chute (104), and the discharge port (103) is connected to the first chute (101) and the second chute (104).
4. A galvanized part surface defect detection device according to claim 3, characterized in that: A rotating shaft (401) is fixedly mounted on the upper surface of the rotating disk (4) and located in the middle, a limiting ring (402) is provided on the curved fixed sleeve of the rotating disk (4), and a placement opening (403) is provided on the upper surface of the rotating disk (4) and located at the edge.
5. A galvanized part surface defect detection device according to claim 4, characterized in that: Support blocks (501) are fixedly mounted on the lower surfaces of both ends of the support frame (5), and a limiting groove (502) is provided on the surface of one side opposite to the support block (501) and located below.
6. A galvanized part surface defect detection device according to claim 5, characterized in that: The support frame (5) is fixed to the workbench (1) via a support block (501); the limiting ring (402) is embedded in the limiting groove (502); the upper end of the rotating shaft (401) is movably connected to the support frame (5); and the output end of the rotating motor (6) passes through the support frame (5) and is fixed to the rotating shaft (401).
7. A galvanized part surface defect detection device according to claim 6, characterized in that: The number of the placement openings (403) is several, the diameter of the placement opening (403) is smaller than the diameter of the discharge opening (103), the two side surfaces of the reversing guide plate (106) are fixedly mounted with a flip shaft, and the output end of the reversing motor (2) is fixed to the flip shaft on one side of the reversing guide plate (106).