Steel wire surface quenching oil cleaning device

Abstract

The utility model relates to the technical field of cleaning, in particular to a device for cleaning quenching oil on the surface of a steel wire, which not only has a good cleaning effect on a steel wire coil, but also can automatically blow off moisture attached to the steel wire coil, and is convenient to use, low in labor intensity and high in practicability. Comprising a bottom plate, a support and a box body, the box body is fixedly installed at the upper end of the bottom plate through the support, a cavity is formed in the box body, and an opening is formed in the upper end of the box body; the device further comprises a supporting plate, a three-jaw chuck, a lifting mechanism and an air blowing mechanism, the three-jaw chuck is fixedly installed on the supporting plate, the supporting plate is installed on the lifting mechanism, the lifting mechanism is used for lifting the supporting plate, the supporting plate is located in the cavity of the box body, and the air blowing mechanism is installed on the box body, has the air blowing function and is located above the three-jaw chuck.

Description

Technical Field

[0001] The utility model relates to the technical field of cleaning, in particular to a steel wire surface quenching oil cleaning device. Background Art

[0002] In order to improve the service life and strength of the steel wire, the steel wire usually needs to be quenched during the processing, and the quenching oil is a liquid used to cool the quenched workpiece. When quenching the workpiece, the workpiece is first quenched, and then the heated workpiece is immersed in the quenching oil to cool, and then the quenched workpiece is fished out of the quenching oil; because when the steel wire is quenched, after it is fished out of the quenching oil, a large amount of quenching oil will adhere to its surface. In order to prevent the quenching oil on the surface of the steel wire from affecting the next process of the steel wire, a cleaning device is required to clean the quenching oil on the surface of the steel wire. In the prior art, a utility model patent with patent application number 202223181898.6 discloses a metal workpiece surface treatment cleaning tank, which is mainly composed of a box body and a perforated plate. When cleaning the workpiece, the workpiece is placed on the perforated plate in the box body, and the workpiece is immersed in water, so that the water cleans the workpiece, and then the cleaned workpiece is fished out of the water; the inventor believes that there are the following problems during use. If it is applied to cleaning quenching oil on the surface of steel wire, after the cleaned steel wire is fished out of the box body, a large amount of water will adhere to the surface of the steel wire. The water attached to the surface of the steel wire can easily cause the steel wire to rust and reduce the service life of the steel wire. Therefore, it is necessary to manually remove the water on the surface of the steel wire, which is inconvenient to use. Utility Model Content

[0003] In order to solve the above technical problems, the utility model provides a steel wire surface quenching oil cleaning device which not only has a good cleaning effect on the steel wire coil, but also can automatically blow off the moisture attached to the steel wire coil, is easy to use, has low labor intensity and is highly practical.

[0004] The utility model discloses a cleaning device for cleaning the surface quenching oil of steel wire, comprising a bottom plate, a bracket and a box body, wherein the box body is fixedly mounted on the upper end of the bottom plate through the bracket, a chamber is arranged in the box body, and the upper end of the box body is open; the utility model also comprises a support plate, a three-jaw chuck, a lifting mechanism and a blowing mechanism, wherein the three-jaw chuck is fixedly mounted on the support plate, the support plate is mounted on the lifting mechanism, the lifting mechanism is used to lift the support plate, the support plate is located in the chamber of the box body, the blowing mechanism is mounted on the box body, the blowing mechanism has a blowing function, and the blowing mechanism is located above the three-jaw chuck; when cleaning the quenching oil on the steel wire coil, the steel wire ring is firstly placed on the three-jaw chuck for clamping and fixing, and then the air mixed with cleaning oil is added into the chamber of the box body. The three-jaw chuck is driven by the lifting mechanism to lower the support plate and the wire roll is driven by the three-jaw chuck until the wire roll is immersed in the water in the box chamber, so that the water cleans the quenching oil attached to the wire roll. The three-jaw chuck is driven by the lifting mechanism to raise the support plate and the wire roll is driven by the three-jaw chuck to rise above the liquid surface. The wire roll is then blown to dry the water attached to the wire roll automatically through the blowing mechanism, and the wire roll can be removed from the three-jaw chuck. The wire roll can be automatically dried by the blowing mechanism, and there is no need to manually clean the water on the wire roll. The wire roll is easy to use, reduces labor intensity, and has high practicality.

[0005] Preferably, the lifting mechanism includes a hydraulic cylinder, a push rod, a thrust bearing, a rotating shaft, a sleeve and a driving mechanism. The hydraulic cylinder is fixedly mounted on the base plate, the lower end of the push rod is connected to the output end of the hydraulic cylinder, the thrust bearing is fixedly mounted on the upper end of the push rod, the lower part of the rotating shaft is rotatably mounted on the thrust bearing, a slide groove is provided on the rotating shaft, a slide rail is provided in the sleeve, the middle part of the rotating shaft is slidably mounted in the slide rail of the sleeve through the slide groove, the sleeve is rotatably mounted on the box body, the support plate is fixedly mounted on the upper end of the rotating shaft, the driving mechanism is mounted on the sleeve and the box body, and the driving mechanism is used to drive the sleeve to rotate; when it is necessary to adjust the height of the support plate, the hydraulic cylinder is opened, the hydraulic cylinder adjusts the height of the thrust bearing through the push rod, the thrust bearing enables the support plate to drive the three-jaw chuck to adjust the height through the rotating shaft, and the three-jaw chuck drives the wire roll to adjust the height; when cleaning the wire roll, the height of the wire roll can be adjusted as needed, which improves convenience.

[0006] Preferably, the driving mechanism includes sprocket A, chain, sprocket B, driving shaft, fixed plate and servo motor, sprocket A is fixedly sleeved on the sleeve, sprocket A is transmission connected with sprocket B through the chain, sprocket B is fixedly mounted on the lower end of the driving shaft, the driving shaft is rotatably mounted on the fixed plate, the upper end of the driving shaft is connected to the output end of the servo motor, and the servo motor and the fixed plate are both fixedly mounted on the box; when the wire roll is to be cleaned in the chamber of the box, the servo motor is turned on, the servo motor rotates sprocket B through the driving shaft, sprocket B drives sprocket A to rotate the sleeve through the chain, and the sleeve drives the wire roll to rotate through the supporting plate and the three-jaw chuck through the rotating shaft, thereby promoting the relative movement between the wire roll and water and improving the cleaning effect of the quenching oil on the wire roll.

[0007] Preferably, the blowing mechanism includes a support plate, a fan and a blowing pipe, the support plate is fixedly mounted on the box body, the fan is fixedly mounted on the upper end of the support plate, the blowing pipe is fixedly mounted on the support plate, the input end of the blowing pipe is connected to the fan, a plurality of exhaust holes are arranged at the lower part of the blowing pipe, and the blowing pipe is located above the three-jaw chuck; after the cleaning of the wire roll is completed, the support plate and the three-jaw chuck drive the wire roll to rise above the liquid surface, and then the fan is turned on to blow air to the wire roll through the blowing pipe, and at the same time, the support plate and the three-jaw chuck drive the wire roll to rotate, so that the blowing pipe can blow off the water droplets attached to the surface of the wire roll; convenience is improved.

[0008] Preferably, the support plate is provided with a plurality of drainage holes which are connected to each other up and down; through the above arrangement, the drainage of water on the support plate is facilitated, and the accumulation of water on the support plate is prevented.

[0009] Preferably, a sealing ring is provided at the gap between the outer side wall of the sleeve and the box body; through the above arrangement, the sealing between the sleeve and the box body is improved.

[0010] Preferably, an ultrasonic generator is provided on the box body, the ultrasonic generator is fixedly mounted on the box body, a transducer is provided on the ultrasonic generator, and an output end of the transducer is located in the chamber of the box body; when cleaning the wire roll, the ultrasonic generator is turned on to make the water in the chamber of the box body oscillate, further promoting the relative movement between the wire roll and the water, thereby improving the cleaning effect of the wire roll.

[0011] Compared with the prior art, the utility model has the following beneficial effects: not only is the cleaning effect on the steel wire coil good, but also the moisture attached to the steel wire coil can be automatically blown off, the use is convenient, the labor intensity is low, and the practicability is high. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a cross-sectional structural schematic diagram of the utility model;

[0013] Figure 2 It is a schematic diagram of the structure of the hydraulic cylinder, rotating shaft and support plate;

[0014] Figure 3 It is a schematic diagram of the structure of the chain, sprocket A and sprocket B;

[0015] Figure 4 It is a schematic diagram of the axonometric structure of the utility model;

[0016] Figure 5 It is a main structural schematic diagram of the utility model.

[0017] Markings in the attached drawings: 1. base plate; 2. bracket; 3. box; 4. support plate; 5. three-jaw chuck; 6. hydraulic cylinder; 7. push rod; 8. thrust bearing; 9. rotating shaft; 10. sleeve; 11. sprocket A; 12. chain; 13. sprocket B; 14. driving shaft; 15. fixing plate; 16. servo motor; 17. support plate; 18. fan; 19. air blow pipe. DETAILED DESCRIPTION

[0018] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively below with reference to the relevant drawings. The utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.

[0019] Example 1

[0020] like Figures 1 to 5 The wire surface quenching oil cleaning device of the utility model comprises a bottom plate 1, a bracket 2, a box body 3, a support plate 4, a three-jaw chuck 5, a lifting mechanism and a blowing mechanism. The box body 3 is fixedly mounted on the upper end of the bottom plate 1 through the bracket 2. A chamber is arranged in the box body 3. The upper end of the box body 3 is an opening. The three-jaw chuck 5 is fixedly mounted on the support plate 4. The support plate 4 is mounted on the lifting mechanism. The lifting mechanism is used to lift and lower the support plate 4. The support plate 4 is located in the chamber of the box body 3. The blowing mechanism is mounted on the box body 3. The blowing mechanism has a blowing function. The blowing mechanism is located above the three-jaw chuck 5. When cleaning the quenching oil on the wire coil, first place the wire ring on the three-jaw chuck 5 for clamping and fixing, and then add the oil into the chamber of the box body 3. The water is mixed with the cleaning agent, and then the support plate 4 drives the three-jaw chuck 5 to descend through the lifting mechanism, and the three-jaw chuck 5 drives the wire roll to descend until the wire roll is immersed in the water in the chamber of the box body 3, so that the water cleans the quenching oil attached to the wire roll, and then the support plate 4 drives the three-jaw chuck 5 to rise through the lifting mechanism, and the three-jaw chuck 5 drives the cleaned wire roll to rise above the liquid surface, and then the wire roll is blown to the wire roll through the blowing mechanism, and the water attached to the wire roll is automatically blown dry by the blowing mechanism, and then the wire roll can be removed from the three-jaw chuck 5; it can automatically blow dry the moisture on the cleaned wire roll, and there is no need to manually clean the water on the wire roll. It is easy to use, reduces labor intensity, and has high practicality.

[0021] like Figure 1 and Figure 2 The lifting mechanism includes a hydraulic cylinder 6, a push rod 7, a thrust bearing 8, a rotating shaft 9, a sleeve 10 and a driving mechanism. The hydraulic cylinder 6 is fixedly mounted on the bottom plate 1. The lower end of the push rod 7 is connected to the output end of the hydraulic cylinder 6. The thrust bearing 8 is fixedly mounted on the upper end of the push rod 7. The lower part of the rotating shaft 9 is rotatably mounted on the thrust bearing 8. A slide groove is provided on the rotating shaft 9. A slide rail is provided in the sleeve 10. The middle part of the rotating shaft 9 is slidably mounted in the slide rail of the sleeve 10 through the slide groove. The sleeve 10 is rotatably mounted on the box body 3. On the upper side, the support plate 4 is fixedly mounted on the upper end of the rotating shaft 9, and the driving mechanism is mounted on the sleeve 10 and the box body 3, and the driving mechanism is used to drive the sleeve 10 to rotate; when it is necessary to adjust the height of the support plate 4, the hydraulic cylinder 6 is opened, and the hydraulic cylinder 6 adjusts the height of the thrust bearing 8 through the push rod 7, and the thrust bearing 8 drives the support plate 4 to drive the three-jaw chuck 5 to adjust the height through the rotating shaft 9, and the three-jaw chuck 5 drives the wire roll to adjust the height; when cleaning the wire roll, the height of the wire roll can be adjusted as needed, which improves convenience.

[0022] like Figure 3 The driving mechanism includes a sprocket A11, a chain 12, a sprocket B13, a driving shaft 14, a fixed plate 15 and a servo motor 16. The sprocket A11 is fixedly sleeved on the sleeve 10. The sprocket A11 is connected to the sprocket B13 through the chain 12. The sprocket B13 is fixedly mounted on the lower end of the driving shaft 14. The driving shaft 14 is rotatably mounted on the fixed plate 15. The upper end of the driving shaft 14 is connected to the output end of the servo motor 16. The servo motor 16 and the fixed plate 15 are both fixedly mounted on the box body 3. When the steel wire roll is cleaned in the chamber of the box body 3, the servo motor 16 is turned on. The servo motor 16 rotates the sprocket B13 through the driving shaft 14. The sprocket B13 drives the sleeve 10 to rotate through the chain 12. The sleeve 10 drives the support plate 4 and the three-jaw chuck 5 to drive the steel wire roll to rotate through the rotating shaft 9, which promotes the relative movement between the steel wire roll and water and improves the cleaning effect of the quenching oil on the steel wire roll.

[0023] like Figure 1 The blowing mechanism includes a support plate 17, a fan 18 and a blowing pipe 19. The support plate 17 is fixedly mounted on the box body 3, the fan 18 is fixedly mounted on the upper end of the support plate 17, the blowing pipe 19 is fixedly mounted on the support plate 17, the input end of the blowing pipe 19 is connected to the fan 18, and a plurality of exhaust holes are arranged at the lower part of the blowing pipe 19, and the blowing pipe 19 is located above the three-jaw chuck 5; when the cleaning of the wire roll is completed, the support plate 4 and the three-jaw chuck 5 drive the wire roll to rise above the liquid level, and then turn on the fan 18, so that the fan 18 blows air to the wire roll through the blowing pipe 19, and at the same time, the support plate 4 and the three-jaw chuck 5 drive the wire roll to rotate, so that the blowing pipe 19 can blow off the water droplets attached to the surface of the wire roll; the convenience is improved.

[0024] The support plate 4 is provided with a plurality of drainage holes communicating with each other up and down, and a sealing ring is provided at the gap between the outer wall of the sleeve 10 and the box body 3 .

[0025] Example 2

[0026] On the basis of Example 1, an ultrasonic generator is additionally provided, and the ultrasonic generator is fixedly mounted on the box body 3. A transducer is provided on the ultrasonic generator, and the output end of the transducer is located in the chamber of the box body 3. When cleaning the wire roll, the ultrasonic generator is turned on to make the water in the chamber of the box body 3 oscillate, thereby further promoting the relative movement between the wire roll and the water, thereby improving the cleaning effect of the wire roll.

[0027] The three-jaw chuck 5, hydraulic cylinder 6, push rod 7, thrust bearing 8, sprocket A11, servo motor 16 and fan 18 of the wire surface quenching oil cleaning device of the utility model are all purchased on the market. The technicians in this industry only need to install and operate them according to the accompanying instruction manual, without the need for the technicians in this field to make creative labor.

[0028] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A steel wire surface quenching oil cleaning device, comprising a base plate (1), a bracket (2) and a box (3), wherein the box (3) is fixedly mounted on the upper end of the base plate (1) through the bracket (2), a chamber is arranged in the box (3), and the upper end of the box (3) is open; characterized in that: It also includes a support plate (4), a three-jaw chuck (5), a lifting mechanism and an air blowing mechanism, wherein the three-jaw chuck (5) is fixedly mounted on the support plate (4), the support plate (4) is mounted on the lifting mechanism, the lifting mechanism is used to lift the support plate (4), the support plate (4) is located in the chamber of the box body (3), the air blowing mechanism is mounted on the box body (3), the air blowing mechanism has a function of blowing, and the air blowing mechanism is located above the three-jaw chuck (5); The lifting mechanism comprises a hydraulic cylinder (6), a push rod (7), a thrust bearing (8), a rotating shaft (9), a sleeve (10) and a driving mechanism. The hydraulic cylinder (6) is fixedly mounted on the bottom plate (1). The lower end of the push rod (7) is connected to the output end of the hydraulic cylinder (6). The thrust bearing (8) is fixedly mounted on the upper end of the push rod (7). The lower part of the rotating shaft (9) is rotatably mounted on the thrust bearing (8). A sliding groove is provided on the rotating shaft (9). A sliding rail is provided in the sleeve (10). The middle part of the rotating shaft (9) is slidably mounted in the sliding rail of the sleeve (10) through the sliding groove. The sleeve (10) is rotatably mounted on the box (3). The support plate (4) is fixedly mounted on the upper end of the rotating shaft (9). The driving mechanism is mounted on the sleeve (10) and the box (3). The driving mechanism is used to drive the sleeve (10) to rotate.

2. A steel wire surface quenching oil cleaning device as claimed in claim 1, characterized in that: The driving mechanism comprises a sprocket A (11), a chain (12), a sprocket B (13), a driving shaft (14), a fixing plate (15) and a servo motor (16); the sprocket A (11) is fixedly sleeved on the sleeve (10); the sprocket A (11) is transmission-connected to the sprocket B (13) via the chain (12); the sprocket B (13) is fixedly mounted on the lower end of the driving shaft (14); the driving shaft (14) is rotatably mounted on the fixing plate (15); the upper end of the driving shaft (14) is connected to the output end of the servo motor (16); and the servo motor (16) and the fixing plate (15) are both fixedly mounted on the box body (3).

3. A steel wire surface quenching oil cleaning device as claimed in claim 1, characterized in that: The air blowing mechanism comprises a support plate (17), a fan (18) and an air blowing pipe (19); the support plate (17) is fixedly mounted on the box body (3); the fan (18) is fixedly mounted on the upper end of the support plate (17); the air blowing pipe (19) is fixedly mounted on the support plate (17); the input end of the air blowing pipe (19) is connected to the fan (18); a plurality of exhaust holes are arranged at the lower part of the air blowing pipe (19); and the air blowing pipe (19) is located above the three-jaw chuck (5).

4. A steel wire surface quenching oil cleaning device as claimed in claim 1, characterized in that: The support plate (4) is provided with a plurality of groups of drainage holes communicating with each other up and down.

5. A steel wire surface quenching oil cleaning device as claimed in claim 1, characterized in that: A sealing ring is provided at the gap between the outer wall of the sleeve (10) and the box body (3).

6. A steel wire surface quenching oil cleaning device as claimed in claim 1, characterized in that: The box (3) is provided with an ultrasonic generator, which is fixedly mounted on the box (3). The ultrasonic generator is provided with a transducer, and the output end of the transducer is located in the chamber of the box (3).

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