Coating dust collecting device
By designing a dust collection device including a mobile abutment, a collection box, a fan and a suction head, the problem of dust drifting during the powder coating production process is solved, and efficient dust collection and environmental purification are achieved.
Patent Information
- Application Number
- CN202421489441.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-06-27
AI Technical Summary
The drift of dust during the powder coating production process leads to pollution in the production environment and health risks. The existing exhaust mechanism has poor effect on local dust collection, and the accumulation of impurities after the collection device is used affects the subsequent collection efficiency.
A coating dust collection device is designed, including a mobile abutment, a collection box, a fan and a suction head. The suction head is equipped with a filter mesh and a rotatable cleaning component. The device is moved to a key position through the mobile abutment for centralized collection, and the impurities on the filter mesh are quickly cleaned through the rotating motor and cleaning component.
It effectively improves the dust collection efficiency, controls the dust concentration in the working environment, avoids the impact of impurities accumulation on subsequent collection, and improves the efficiency of equipment and the safety of the environment.
Smart Images

Figure CN222766921U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of powder coating processing auxiliary equipment, in particular to a coating dust collecting device. Background Art
[0002] Powder coating refers to a new type of solvent-free 100% solid powder coating. It is made by mixing, crushing and sieving film-forming resins, additives, pigments, fillers, etc. The coating construction requires electrostatic spraying and baking to form a film. It has the characteristics of being solvent-free, pollution-free, recyclable, environmentally friendly, saving energy and resources, reducing labor intensity and having high mechanical strength of the coating film.
[0003] During the powder coating production process, dust will float into the air. If it is not handled in time, it will not only affect the production environment, but the high concentration of the floating dust will also affect the health of the workers. If the exhaust mechanism of the assembly is directly used, its adsorption capacity for the area with a high local powder layer concentration is weak and cannot produce obvious effect. Therefore, a coating powder layer collection device is still needed to collect the powder layer in some areas in a centralized manner. After some collection devices have been used for a period of time, a lot of impurities have accumulated. If they are not cleaned in time, it will also affect the subsequent dust collection. Utility Model Content
[0004] The utility model aims to provide a paint dust collection device to solve at least one of the above technical problems.
[0005] In order to solve the above technical problems, the utility model provides a paint dust collection device, including a mobile base, a collection box is arranged on the mobile base, an exhaust fan is arranged on the collection box, and the exhaust fan is connected to the inside of the collection box; the exhaust fan is connected to a collection pipe, and a suction head is arranged at one end of the collection pipe away from the exhaust fan;
[0006] The suction head comprises an outer shell, a filter and a cleaning assembly, wherein the outer shell is formed with a first cavity connected to a material collecting pipe, the filter is arranged at one end of the outer shell away from the material collecting pipe, and the cleaning assembly is rotatably arranged on the filter; the cleaning assembly comprises a clamping joint, a connecting rod fixedly connected to the clamping joint, and a brush body module arranged on the connecting rod;
[0007] A first vertical plate is also provided on the mobile base, a fixing seat is provided on the first vertical plate, a first rotating motor is provided on the fixing seat, a clamping block is provided on the driving end of the first rotating motor, and a clamping slot adapted to the clamping block is formed on the clamping joint;
[0008] Wherein, the first rotating motor is suitable for driving the cleaning component to rotate through the clamping block and the clamping slot;
[0009] In the above implementation process, after the staff moves the mobile base to the designated point, the suction head is directed to the appropriate position, and the exhaust fan is turned on to generate negative pressure. The dust enters the outer shell after passing through the filtering effect of the filter net, and then enters the collection box through the collection pipe to collect the dust centrally; the staff can move the entire device to a key position at any time through the mobile base for centralized collection; after a period of use, there are certain impurities attached to the filter net. At this time, the suction head can be moved and placed under the fixed seat, the card connector can be aligned with the card block, and the card connector can be inserted into the card slot of the card block, and then the first rotating motor can be started. The first rotating motor drives the card block to rotate, and the card block drives the card connector to rotate to drive the connecting rod to rotate. The rotation of the connecting rod drives the brush body module to rotate to clean the impurities on the filter net, and the exhaust fan is turned on synchronously at this time; this scheme further improves the structure of the suction head, and cooperates with the first rotating motor, the card block and the cleaning component to quickly clean the filter net to avoid the accumulation of excessive impurities and the impact on the subsequent dust collection.
[0010] Preferably, the slot comprises a columnar portion and a strip portion extending radially along the columnar portion;
[0011] In the above implementation process, when the columnar portion cooperates with the strip portion to engage the card connector with the card block, the card block can stably drive the card connector to rotate.
[0012] Preferably, the brush body module comprises a fixed shaft connected to the connecting rod and a brush roller rotatably arranged on the fixed shaft, and the brush roller is suitable for abutting against the filter screen;
[0013] In the above implementation process, the rotation of the clamping block drives the connecting rod to rotate, and the rotation of the connecting rod drives the fixed shaft to rotate, and the brush roller abuts against the filter net. When the connecting rod rotates, the brush roller is rotatably arranged on the fixed shaft, and can form a certain rotation under the action of the relative friction force with the filter net; it can be understood that the brush roller can clean the filter net regardless of whether it rotates or not.
[0014] Preferably, a first through hole is provided on the outer shell, and further comprises a first latch adapted to be inserted into the first through hole, wherein the first latch is located on the rotation path of the brush roller;
[0015] In the above implementation process, during use, if you want to completely avoid the cleaning component from rotating during normal dust removal, you can insert the first pin into the first through hole to prevent the brush roller from moving; it is understandable that the user can choose whether to insert the first pin according to actual use needs. If the rotation of the cleaning component is not strong during use and has little effect on normal dust removal, you can choose not to insert the first pin.
[0016] Preferably, a fixing block is provided on the outer wall of the housing, and a first through groove is provided on the fixing block along the vertical direction;
[0017] A receiving groove suitable for receiving the fixing block is provided on the side wall of the fixing seat, and a second through groove communicating with the receiving groove is provided on the fixing seat in a vertical direction;
[0018] When the fixing block is inserted into the containing groove, the first through groove is communicated with the second through groove;
[0019] Also includes a second latch pin adapted to be inserted into the first through slot and the second through slot;
[0020] In the above implementation process, when it is necessary to fix the suction head, first insert the fixing block on the outer shell into the accommodating groove of the fixing seat, and then insert the second pin into the second through groove and the first through groove after the first through groove and the second through groove are aligned. At this time, the second pin locks the fixing block to ensure the stable connection between the suction head and the fixing seat; when it is necessary to use the suction head freely, pull out the second pin, and then the suction head can be pulled out smoothly for flexible use.
[0021] Preferably, the first latch and the second latch both include a rod body and a retaining ring extending radially along the rod body;
[0022] In the above implementation process, when the first latch and the second latch are in use, the locking ring can achieve a locking effect, so that the latch stops after being inserted into a suitable position, which can facilitate subsequent removal.
[0023] Preferably, the fixing seat is rotatably adjustable and arranged on the first vertical plate;
[0024] In the above implementation process, the fixed seat can be rotatably adjusted on the first vertical plate, that is, the rotation angle of the fixed seat is adjustable, and the direction angle of the suction head fixed on the fixed seat can also rotate with the rotation of the fixed seat, thereby providing more flexibility for practical applications.
[0025] Preferably, the exhaust fan is provided with a feeding pipe in the collecting box, and a collecting bag is provided on the outer sleeve of the feeding pipe;
[0026] In the above implementation process, the dust extracted by the exhaust fan passes through the aggregate pipe and then enters the aggregate bag through the feed pipe. The dust is collected centrally in the aggregate belt, which can effectively improve the collection efficiency, provide convenience for the collection process of the staff, and improve work efficiency.
[0027] Preferably, a movable roller is provided at the bottom of the movable base;
[0028] Preferably, a second vertical plate is provided on the movable base at a side of the collection box away from the first vertical plate, and a handrail is provided on the second vertical plate;
[0029] In the above implementation process, in actual use, the staff can control the movement of the entire mobile base through the handrails, and the moving rollers provide a flexible movement basis for the mobile base.
[0030] Compared with the prior art, the beneficial effects of the utility model are: the technical solution provided by the present application can move the entire device to a key position for centralized collection at any time through a mobile base, thereby improving the dust collection efficiency and effectively controlling the dust concentration in the working environment; secondly, by further improving the suction head structure, the filter net can be quickly cleaned in conjunction with the first rotating motor, the card block and the cleaning component, avoiding the accumulation of excessive impurities and affecting the subsequent dust collection. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0032] Figure 1 It is a schematic diagram of the overall structure of one embodiment of the present application;
[0033] Figure 2 It is a partial structural schematic diagram of a suction head according to one embodiment of the present application;
[0034] Figure 3 yes Figure 2 A schematic diagram of the structure of part A in the middle;
[0035] Figure 4 It is a partial structural schematic diagram of a suction head according to one embodiment of the present application;
[0036] Figure 5 It is a partial structural schematic diagram of a fixing base according to one embodiment of the present application;
[0037] Figure 6 This is a partial structural schematic diagram of a collection box in one embodiment of the present application;
[0038] Figure 7 It is a partial structural schematic diagram of one embodiment of the present application;
[0039] Wherein: 10, movable base; 11, first vertical plate; 111, adjusting bolt; 12, second vertical plate; 121, handrail; 14, fixed seat; 141, accommodating groove; 142, second through groove; 20, collecting box; 21, feeding pipe; 22, collecting bag; 30, exhaust fan; 31, collecting pipe; 40, suction head; 41, outer shell; 42, filter screen; 431, brush body module; 4311, fixed shaft; 4312, brush roller; 432, connecting rod; 433, clamping joint; 434, clamping groove; 4341, columnar part; 4342, strip part; 435, bearing; 44, fixed block; 441, first through groove; 51, first rotating motor; 52, clamping block; 61, first latch; 62, second latch; 621, clamping ring; 622, rod body. DETAILED DESCRIPTION
[0040] The following will disclose multiple embodiments of the present invention with drawings. For the purpose of clear description, many practical details will be described together in the following description. However, it should be understood that these practical details should not be used to limit the present invention. In other words, in some embodiments of the present invention, these practical details are not necessary. In addition, in order to simplify the drawings, some conventional structures and components will be depicted in a simple schematic manner in the drawings.
[0041] It should be noted that all directional indications such as up, down, left, right, front, back... in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture as shown in the accompanying drawings. If the specific posture changes, the directional indication will also change accordingly.
[0042] In addition, in the present utility model, the descriptions of "first", "second", etc. are only used for descriptive purposes, and do not specifically refer to the order or sequence, nor are they used to limit the present utility model. They are only used to distinguish components or operations described with the same technical terms, and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in this field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.
[0043] In order to further understand the content, features and effects of the utility model, the following embodiments are given as examples and described in detail with reference to the accompanying drawings:
[0044] Example
[0045] During the production process of powder coatings, dust will float into the air. If it is not handled in time, it will not only affect the production environment, but also the high concentration of the floating dust will affect the health of the workers. If the exhaust mechanism of the assembly is directly used, its adsorption capacity for the local area with high powder concentration is weak and cannot produce obvious effects. Therefore, a coating powder layer collection device is still needed to collect some areas in a centralized manner. After some collection devices have been used for a period of time, more impurities are accumulated. If they are not cleaned in time, it will also affect the subsequent dust collection. In order to solve the above technical problems, this embodiment provides the following technical solutions:
[0046] For details, see Figure 1-7 The present embodiment provides a coating dust collection device, including a mobile base 10, a collection box 20 is provided on the mobile base 10, an exhaust fan 30 is provided on the collection box 20, and the exhaust fan 30 is connected to the inside of the collection box 20; the exhaust fan 30 is connected to a collection pipe 31, and a suction head 40 is provided at one end of the collection pipe 31 away from the exhaust fan 30;
[0047] Specifically, the suction head 40 includes an outer shell 41, a filter 42 and a cleaning assembly. The outer shell 41 forms a first cavity connected to the material collecting pipe 31. The filter 42 is arranged at one end of the outer shell 41 away from the material collecting pipe. The cleaning assembly can be rotatably arranged on the filter 42. The cleaning assembly includes a clamping joint 433, a connecting rod 432 fixedly connected to the clamping joint 433, and a brush body module 431 arranged on the connecting rod 432.
[0048] Furthermore, a first vertical plate 11 is provided on the mobile base 10, a fixing seat 14 is provided on the first vertical plate 11, a first rotating motor 51 is provided on the fixing seat 14, a clamping block 52 is provided at the driving end of the first rotating motor 51, and a clamping groove 434 adapted to the clamping block 52 is formed on the clamping joint 433;
[0049] The first rotary motor 51 is suitable for driving the cleaning assembly to rotate through the clamping block 52 and the clamping slot 434;
[0050] In the above scheme, after the staff moves the mobile base 10 to the designated point, the suction head 40 is directed to the appropriate position, and the exhaust fan 30 is turned on to generate negative pressure. The dust passes through the filtering effect of the filter 42 and enters the outer shell 41, and then enters the collection box 20 through the collection pipe 31 to collect the dust centrally. The staff can move the entire device to a key position at any time through the mobile base 10 for centralized collection. After a period of use, some impurities are attached to the filter 42. At this time, the suction head 40 can be moved and placed under the fixed seat 14, and the clamping joint 433 is aligned with the clamping block 5. 2. Insert the card connector 433 into the card slot 434 of the card block 52, and then start the first rotating motor 51. The first rotating motor 51 drives the card block 52 to rotate, and the card block 52 drives the card connector 433 to rotate to drive the connecting rod 432 to rotate. The rotation of the connecting rod 432 drives the brush body module 431 to rotate to clean the impurities on the filter 42. At this time, the exhaust fan 30 is turned on synchronously. This solution further improves the structure of the suction head 40, and cooperates with the first rotating motor 51, the card block 52 and the cleaning component to quickly clean the filter 42, so as to avoid excessive accumulation of impurities and affect the subsequent dust collection.
[0051] For details, see Figure 7 In one embodiment, the axial part of the filter 42 has an installation position, which is used to fix the card joint 433. A bearing 435 can be further arranged at the assembly position of the card joint 433, so as to ensure the stable rotation of the card joint 433; it can be understood that the implementation method of the rotatable setting belongs to a relatively mature technology in the prior art, and the above is only one of the methods listed in this application.
[0052] For details, see Figure 2-3 The slot 434 includes a cylindrical portion 4341 and a strip portion 4342 extending radially along the cylindrical portion 4341;
[0053] In the above solution, when the columnar portion 4341 and the strip portion 4342 cooperate to make the clamping joint 433 and the clamping block 52 engage, the clamping block 52 can stably drive the clamping joint 433 to rotate.
[0054] Specifically, the brush body module 431 includes a fixed shaft 4311 connected to the connecting rod 432 and a brush roller 4312 rotatably disposed on the fixed shaft 4311, and the brush roller 4312 is suitable for abutting against the filter screen 42;
[0055] In the above scheme, the rotation of the clamping block drives the connecting rod 432 to rotate, and the rotation of the connecting rod 432 drives the fixed shaft 4311 to rotate, and the brush roller 4312 abuts against the filter screen 42. When the connecting rod 432 rotates, the brush roller 4312 is rotatably arranged on the fixed shaft 4311, and can form a certain rotation under the action of the relative friction force with the filter screen 42; it can be understood that the brush roller 4312 can clean the filter screen 42 regardless of whether it rotates or not.
[0056] For details, see Figure 4 The brush body module 431 includes a fixed shaft 4311 connected to the connecting rod 432 and a brush roller 4312 rotatably disposed on the fixed shaft 4311, and the brush roller 4312 is suitable for abutting against the filter screen 42;
[0057] In the above scheme, the rotation of the clamping block drives the connecting rod 432 to rotate, and the rotation of the connecting rod 432 drives the fixed shaft 4311 to rotate, and the brush roller 4312 abuts against the filter screen 42. When the connecting rod 432 rotates, the brush roller 4312 is rotatably arranged on the fixed shaft 4311, and can form a certain rotation under the action of the relative friction force with the filter screen 42; it can be understood that the brush roller 4312 can clean the filter screen 42 regardless of whether it rotates or not.
[0058] Specifically, a first through hole is provided on the outer shell 41, and a first latch 61 suitable for being inserted into the first through hole is also provided. The first latch 61 is located on the rotation path of the brush roller 4312;
[0059] In the above scheme, during use, if you want to completely avoid the cleaning component from rotating during normal dust removal, you can insert the first pin 61 into the first through hole to prevent the brush roller 4312 from moving; it is understandable that the user can choose whether to insert the first pin 61 according to actual use needs. If the rotation of the cleaning component is not strong during use and has little effect on normal dust removal, you can choose not to insert the first pin 61.
[0060] For details, see Figure 2 A fixing block 44 is provided on the outer wall of the outer shell 41, and a first through slot 441 is provided on the fixing block 44 along the vertical direction;
[0061] For further information, see Figure 5 A receiving groove 141 suitable for receiving the fixing block 44 is provided on the side wall of the fixing seat 14, and a second through groove 142 communicating with the receiving groove 141 is provided on the fixing seat 14 in a vertical direction;
[0062] Specifically, when the fixing block 44 is inserted into the receiving groove 141, the first through groove 441 is connected with the second through groove 142;
[0063] It also includes a second latch pin 62 adapted to be inserted into the first through slot 441 and the second through slot 142;
[0064] In the above scheme, when it is necessary to fix the suction head 40, first insert the fixing block 44 on the outer shell 41 into the accommodating groove 141 of the fixing seat 14, and then insert the second pin 62 into the second through groove 142 and the first through groove 441 after aligning the first through groove 441 and the second through groove 142. At this time, the second pin 62 locks the fixing block 44 to ensure the stable connection between the suction head 40 and the fixing seat 14; when it is necessary to use the suction head 40 freely, pull out the second pin 62, and then the suction head 40 can be smoothly pulled out for flexible use.
[0065] Specifically, the first latch 61 and the second latch 62 each include a rod body 622 and a retaining ring 621 extending radially along the rod body 622;
[0066] In the above solution, when the first latch 61 and the second latch 62 are in use, the retaining ring 621 can realize a retaining effect, so that the latch stops after being inserted into a suitable position, which can facilitate subsequent removal.
[0067] Specifically, the fixing seat 14 is rotatably and adjustably arranged on the first vertical plate 11;
[0068] In one of the embodiments, the rotational fixed adjustment can be achieved by means of an adjusting bolt 111, that is, when the rotation angle adjustment is required, the adjusting bolt 111 is loosened, and after adjusting to a suitable angle, the adjusting bolt 111 is tightened; it can be understood that the method of achieving adjustable rotation angle by means of bolts is widely used in the prior art and is a technology that is easily acquired by those skilled in the art, so this embodiment will not be further elaborated on.
[0069] In the above scheme, the fixed seat 14 is rotatably adjusted on the first vertical plate 11, that is, the rotation angle of the fixed seat 14 is adjustable, and the direction angle of the suction head 40 fixed on the fixed seat 14 can also rotate with the rotation of the fixed seat 14, thereby providing more flexibility for practical applications.
[0070] For details, see Figure 6 The exhaust fan 30 is provided with a feeding pipe 21 in the collecting box 20, and a collecting bag 22 is provided on the outer cover of the feeding pipe 21;
[0071] In the above scheme, the dust extracted by the exhaust fan 30 passes through the collection pipe 31 and then enters the collection bag 22 through the feeding pipe 21. The dust is collected in the collection belt, which can effectively improve the collection efficiency, provide convenience for the staff during the collection process, and improve work efficiency.
[0072] For details, see Figure 1, a movable roller is provided at the bottom of the movable base 10;
[0073] Furthermore, a second vertical plate 12 is provided on the mobile base 10 at a side of the collection box 20 away from the first vertical plate 11, and a handrail 121 is provided on the second vertical plate 12;
[0074] In the above solution, in actual use, the staff can control the movement of the entire mobile base 10 through the handrail 121, and the moving rollers provide a flexible movement basis for the mobile base 10.
[0075] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Any simple modification, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention fall within the scope of the technical solution of the present invention.
Claims
1. A paint dust collection device, characterized in that: It comprises a mobile base, a collecting box is arranged on the mobile base, an exhaust fan is arranged on the collecting box, and the exhaust fan is communicated with the inside of the collecting box; the exhaust fan is connected to a material collecting pipe, and a material suction head is arranged at one end of the material collecting pipe away from the exhaust fan; The suction head comprises an outer shell, a filter and a cleaning assembly, wherein the outer shell is formed with a first cavity connected to a material collecting pipe, the filter is arranged at one end of the outer shell away from the material collecting pipe, and the cleaning assembly is rotatably arranged on the filter; the cleaning assembly comprises a clamping joint, a connecting rod fixedly connected to the clamping joint, and a brush body module arranged on the connecting rod; A first vertical plate is also provided on the mobile base, a fixing seat is provided on the first vertical plate, a first rotating motor is provided on the fixing seat, a clamping block is provided on the driving end of the first rotating motor, and a clamping slot adapted to the clamping block is formed on the clamping joint; Wherein, the first rotating motor is suitable for driving the cleaning component to rotate through the clamping block and the clamping slot.
2. The paint dust collection device according to claim 1, characterized in that: The clamping slot includes a columnar portion and a strip portion extending radially along the columnar portion.
3. The paint dust collection device according to claim 1, characterized in that: The brush body module comprises a fixed shaft connected to the connecting rod and a brush roller rotatably arranged on the fixed shaft, and the brush roller is suitable for abutting against the filter net.
4. The paint dust collecting device according to claim 3, characterized in that: The outer shell is provided with a first through hole and further comprises a first latch adapted to be inserted into the first through hole, wherein the first latch is located on the rotation path of the brush roller.
5. The paint dust collecting device according to claim 4, characterized in that: A fixing block is provided on the outer wall of the housing, and a first through groove is opened in the vertical direction on the fixing block; A receiving groove suitable for receiving the fixing block is provided on the side wall of the fixing seat, and a second through groove communicating with the receiving groove is provided on the fixing seat in a vertical direction; When the fixing block is inserted into the containing groove, the first through groove is communicated with the second through groove; It also includes a second latch pin suitable for being inserted into the first through slot and the second through slot.
6. The paint dust collecting device according to claim 5, characterized in that: The first latch and the second latch both include a rod body and a retaining ring extending radially along the rod body.
7. The paint dust collection device according to any one of claims 1 to 6, characterized in that: The fixing seat is rotatably and adjustably arranged on the first vertical plate.
8. The paint dust collecting device according to claim 7, characterized in that: The exhaust fan is provided with a feeding pipe in the collecting box, and a collecting bag is provided on the outer sleeve of the feeding pipe.
9. The paint dust collecting device according to claim 7, characterized in that: A moving roller is arranged at the bottom of the moving base.
10. The paint dust collecting device according to claim 9, characterized in that: A second vertical plate is provided on the movable base at a side of the collecting box away from the first vertical plate, and a handrail is provided on the second vertical plate.