Multi-station uninterrupted automatic coiling system for copper strip with thickness of 2 mm
By designing a multi-station uninterrupted automatic rolling system for 2mm thick copper material belts, and adopting an electronically controlled translation and detachable structure, the problem of low winding efficiency of traditional copper material belts is solved, and an efficient and convenient rolling and roll replacement process is achieved.
Patent Information
- Application Number
- CN202421443818.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-06-24
AI Technical Summary
Traditional copper tape rolling can only be carried out with a single layer single roll operation. Once a single roll is rolled, it needs to be shut down for disassembly and replaced, which is time-consuming and labor-intensive and greatly reduces the winding efficiency.
A 2mm thick copper material with multiple stations is designed, and the four main coil barrels are switched by an electronically controlled translation method. Combined with a detachable structural design and a top-side material breaking mechanism, it realizes the convenience of uninterrupted automatic coil and reel replacement.
Through the uninterrupted automatic rolling system, the rolling efficiency is improved, the rolling drum replacement process is simplified, the replacement difficulty is reduced, and the main rolling barrel quantity changes of different needs is adapted.
Smart Images

Figure CN222766993U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of copper strip coiling, in particular to a multi-station uninterrupted automatic coiling system for 2mm thick copper strips. Background Art
[0002] Copper strip is a flat or strip material made of copper, commonly used in electrical, construction, manufacturing and art fields. Copper strip can be produced using a variety of processing methods, including cold drawing, cold rolling and hot rolling. Its thickness can range from a few microns to several millimeters. After the production and processing of the copper strip is completed, the copper strip needs to be wound up. Traditional copper strip winding can only be done in a single layer and single roll operation. Once a single roll is wound up, it needs to be stopped for disassembly and replacement, which is time-consuming and labor-intensive, greatly reducing the winding efficiency. Utility Model Content
[0003] The technical problem to be solved by the utility model is that the conventional copper strip winding can only adopt single-layer single-roll operation. Once a single roll is wound, the machine needs to be stopped for disassembly and replacement, which is time-consuming and labor-intensive, and greatly reduces the winding efficiency.
[0004] The technical solution adopted by the utility model to solve its technical problems is: a multi-station uninterrupted automatic winding system for 2mm thick copper strips, comprising a bottom mounting base, the upper surface of the bottom mounting base is fixedly equipped with two horizontally arranged bottom translation guide rails, the upper surface of the bottom translation guide rail is slidably equipped with four horizontally arranged electric-controlled translation seats, the upper surface of the electric-controlled translation seat is equipped with a lateral winding drum bracket through a horizontal platform, the inner lower end of the lateral winding drum bracket is movably equipped with a main winding drum, and the inner upper end of the lateral winding drum bracket is movably equipped with an electric-controlled paper tape winding drum, the upper surface of the bottom mounting base is located on one side of the horizontal platform and is fixedly equipped with a vertical assembly frame, the upper end of the vertical assembly frame is equipped with a top electric-controlled material guide wheel and a top side material cutting mechanism, the side wall of the vertical assembly frame is fixedly equipped with a vertical guide rail through a bracket, and the vertical guide rail is slidably equipped with a lateral material storage wheel.
[0005] The electric-controlled translation seat comprises a translation base slidably mounted on a bottom translation guide rail and an electric-controlled translation screw fixed to one side of the bottom mounting base. The translation base is threadedly mounted on the electric-controlled translation screw through an internal thread block at the bottom.
[0006] The vertical assembly frame is fixedly equipped with an oblique material guide bracket adjacent to the lateral reel bracket end.
[0007] The top side material cutting mechanism comprises an N-shaped assembly frame fixed on the upper end of the vertical assembly frame and an electrically controlled lifting and cutting knife switch slidably mounted on the N-shaped assembly frame.
[0008] A top adjustment motor is fixedly mounted on the top of the vertical guide rail, and the top adjustment motor is drivingly connected to the lateral material storage wheel through a built-in chain inside the vertical guide rail.
[0009] The upper surface of the transverse platform is provided with a bottom-mounted electric drive wheel for controlling the main coiling drum.
[0010] The side wall of the lateral reel support is located between the main reel and the electrically controlled paper tape reel and is movably provided with a lateral guide wheel.
[0011] The beneficial effects of the utility model are:
[0012] (1) The multi-station uninterrupted automatic coiling system for 2 mm thick copper strip of the utility model can switch between four main coiling drums by adopting an electrically controlled translation method, thereby ensuring uninterrupted automatic coiling and greatly improving the coiling efficiency;
[0013] (2) The detachable structure design allows for easy loading and unloading of the main reel and the electronically controlled paper tape reel, reducing the difficulty of replacement;
[0014] (3) By installing an overhead electric-controlled guide wheel, a top-side material cutting mechanism, and a side material storage wheel slidingly assembled along the vertical guide rail on the vertical assembly frame, the copper strip can be conveniently cut and separated, and then the material can be automatically stored, thereby not affecting the discharge operation;
[0015] (4) The entire device can freely increase or decrease the number of main winding barrels as needed, greatly improving adaptability. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0017] Figure 1 It is a structural schematic diagram of the utility model.
[0018] Figure 2 It is a structural schematic diagram of the other side of the utility model. DETAILED DESCRIPTION
[0019] Now the utility model is further described in detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the utility model in a schematic manner, and therefore only show the components related to the utility model.
[0020] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0021] Figure 1 and Figure 2 The shown 2mm thick copper strip multi-station uninterrupted automatic winding system comprises a bottom mounting base 1, two horizontally arranged bottom translation guide rails 2 are fixedly mounted on the upper surface of the bottom mounting base 1, four horizontally arranged electric-controlled translation seats 3 are slidably mounted on the upper surface of the bottom translation guide rail 2, a lateral reel bracket 4 is mounted on the upper surface of the electric-controlled translation seat 3 through a transverse platform 7, a main reel 5 is movably mounted on the inner lower end of the lateral reel bracket 4, an electric-controlled paper tape reel 6 is movably mounted on the inner upper end of the lateral reel bracket 4, a vertical assembly frame 8 is fixedly mounted on one side of the transverse platform 7 on the upper surface of the bottom mounting base 1, a top electric-controlled material guide wheel 9 and a top side material cutting mechanism 10 are mounted on the upper end of the vertical assembly frame 8, a vertical guide rail 11 is fixedly mounted on the side wall of the vertical assembly frame 8 through a bracket, and a lateral material storage wheel 12 is slidably mounted on the vertical guide rail 11.
[0022] In order to cooperate with the electric control translation, the electric control translation seat 3 includes a translation base 31 slidably assembled on the bottom translation guide rail 2 and an electric control translation screw 32 fixed to one side of the bottom mounting base 1. The translation base 31 is threadedly assembled on the electric control translation screw 32 through the internal thread block at the bottom.
[0023] The electric-controlled translation screw 32 drives the translation base 31 to adjust horizontally along the bottom translation guide rail 2 by rotating.
[0024] In order to cooperate with the lateral material guiding, the vertical assembly frame 8 is fixedly equipped with an inclined material guiding support 13 near the end of the lateral reel support 4.
[0025] In order to cooperate with the guide restriction and the electric control cutting, the top side cutting mechanism 10 includes an N-shaped assembly frame 101 fixed to the upper end of the vertical assembly frame 8 and an electric control lifting and cutting knife switch 102 slidably installed on the N-shaped assembly frame 101.
[0026] The electrically controlled lifting and cutting knife gate 102 is composed of a lifting knife gate slidably installed in the N-shaped assembly frame 101 and an electrically controlled elevator fixed on the top of the N-shaped assembly frame 101. The thick copper strip passes through the N-shaped assembly frame 101. When the coiling is completed, the electrically controlled elevator controls the lifting knife gate to descend to cut the thick copper strip.
[0027] In order to cooperate with the top drive lifting, a top adjustment motor 14 is fixedly installed on the top of the vertical guide rail 11, and the top adjustment motor 14 is connected to the lateral storage wheel 12 through a built-in chain 15 inside the vertical guide rail 11.
[0028] The lateral material storage wheel 12 is inserted into the vertical guide rail 11 through the connecting end, and then the connecting end is fixedly connected to the side wall of the built-in chain 15. When the overhead adjustment motor 14 drives the built-in chain 15 to rotate, the lateral material storage wheel 12 can be driven to be raised and lowered along the vertical guide rail 11.
[0029] In order to cooperate with the bottom drive, a bottom electric drive wheel 16 for controlling the main winding drum 5 is installed on the upper surface of the transverse platform 7 .
[0030] The bottom-mounted electric drive wheel 16 drives the bottom of the main winding drum 5 to rotate, thereby ensuring the rotation of the main rolling drum 5 at the winding end.
[0031] In order to improve the outer side guiding property, a lateral guide wheel 17 is movably installed on the side wall of the lateral reel support 4 between the main reel 5 and the electronically controlled paper tape reel 6 .
[0032] Working principle: the thick copper material strip passes around the lateral material storage wheel 12, then passes through the top electrically controlled material guide wheel 9 through the top material cutting mechanism 10, and then is introduced into the main winding drum 5 through the inclined material guide bracket 13. At the same time, the electrically controlled paper tape reel 6 synchronously introduces the paper material strip into the main winding drum 5, and then is synchronously reeled; when the reeling is completed, the top material cutting mechanism 10 cuts off, and then the lateral material storage wheel 12 is lifted, and at the same time, the electrically controlled translation seat 3 drives the lateral reel bracket 4 to translate, switching to the remaining main winding drum 5 and electrically controlled paper tape reel 6, and then the top electrically controlled material guide wheel 9 continues to start feeding, and the lateral material storage wheel 12 descends to discharge the material, and the winding operation starts again.
[0033] Based on the above ideal embodiments of the utility model, the relevant staff can make various changes and modifications without deviating from the technical concept of the utility model through the above description. The technical scope of the utility model is not limited to the content of the specification, and its technical scope must be determined according to the scope of the claims.
Claims
1. A multi-station uninterrupted automatic coiling system for 2 mm thick copper strip, comprising a bottom mounting base (1), characterized in that: The upper surface of the bottom mounting base (1) is fixedly equipped with two horizontally arranged bottom translation guide rails (2), the upper surface of the bottom translation guide rail (2) is slidably equipped with four horizontally arranged electric-controlled translation seats (3), the upper surface of the electric-controlled translation seat (3) is equipped with a lateral reel support (4) through a transverse platform (7), the inner lower end of the lateral reel support (4) is movably equipped with a main reel (5), and the inner upper end of the lateral reel support (4) is movably equipped with an electric-controlled paper tape reel (6), the upper surface of the bottom mounting base (1) is fixedly equipped with a vertical assembly frame (8) located on one side of the transverse platform (7), the upper end of the vertical assembly frame (8) is equipped with a top electric-controlled material guide wheel (9) and a top side material cutting mechanism (10), the side wall of the vertical assembly frame (8) is fixedly equipped with a vertical guide rail (11) through a bracket, and the vertical guide rail (11) is slidably equipped with a lateral material storage wheel (12).
2. The 2mm thick copper strip multi-station uninterrupted automatic coiling system according to claim 1 is characterized by: The electrically controlled translation seat (3) comprises a translation base (31) slidably mounted on a bottom translation guide rail (2) and an electrically controlled translation screw (32) fixed to one side of the interior of the bottom mounting base (1); the translation base (31) is threadedly mounted on the electrically controlled translation screw (32) via an internal thread block at the bottom.
3. The 2mm thick copper strip multi-station uninterrupted automatic coiling system according to claim 1 is characterized by: The vertical assembly frame (8) is fixedly mounted with an oblique material guide bracket (13) adjacent to the lateral reel bracket end.
4. The 2 mm thick copper strip multi-station uninterrupted automatic coiling system according to claim 1 is characterized by: The top-side material cutting mechanism (10) comprises an N-shaped assembly frame (101) fixed to the upper end of the vertical assembly frame (8) and an electrically controlled lifting and cutting knife switch (102) slidably mounted on the N-shaped assembly frame (101).
5. The 2mm thick copper strip multi-station uninterrupted automatic coiling system according to claim 1 is characterized by: A top adjustment motor (14) is fixedly mounted on the top of the vertical guide rail (11), and the top adjustment motor (14) is transmission-connected to the lateral material storage wheel (12) via a built-in chain (15) inside the vertical guide rail (11).
6. The 2 mm thick copper strip multi-station uninterrupted automatic coiling system according to claim 1 is characterized by: A bottom-mounted electric drive wheel (16) for controlling the main winding drum (5) is installed on the upper surface of the transverse platform (7).
7. The 2 mm thick copper strip multi-station uninterrupted automatic coiling system according to claim 1 is characterized by: A lateral guide wheel (17) is movably mounted on the side wall of the lateral reel support (4), which is located between the main reel (5) and the electrically controlled paper tape reel (6).