Tripod shaping equipment

Abstract

The utility model relates to the technical field of tripod shaping equipment, and discloses tripod shaping equipment which comprises a rack, and a rotating mechanism, a clamping mechanism, an up-down shaping mechanism and a rotating shaping mechanism are arranged on the rack. The clamping mechanism is used for fixedly clamping the middle part of the tripod, and the rotating mechanism is used for driving the clamping mechanism to rotate; the up-down shaping mechanism comprises a moving seat and a lifting driving mechanism, the lifting driving mechanism drives the moving seat to move up and down, an upper pressing head and a lower pressing head are arranged on the moving seat, and an up-down shaping channel convenient for supporting legs of the tripod to pass through is formed between the upper pressing head and the lower pressing head; the rotary shaping mechanism comprises a rotary shaping head and a first motor, and the first motor drives the rotary shaping head to rotate; the tripod shaping equipment provided by the utility model solves the problems that the shaping of an existing tripod needs to be operated by a large number of experienced personnel, the shaping difficulty is relatively high, and the working efficiency is relatively low due to manual operation.

Description

Technical Field

[0001] The utility model relates to the technical field of tripod shaping equipment, in particular to a tripod shaping equipment. Background Art

[0002] The tripod shaping equipment is suitable for the height shaping of the tripod screw holes for installing the drum in the drum washing machine. Due to the physical characteristics of the tripod's external structure, the three legs of the tripod will be highly deformed after the die-casting. When the deformation exceeds a certain height, it will affect the installation of the drum washing machine. Therefore, a large number of experienced personnel are required to perform height shaping on the tripod so that the height of the tripod mounting screw holes reaches the specified value range. The existing shaping is difficult and the work efficiency is low through human operation. Utility Model Content

[0003] The utility model aims to provide a tripod shaping device to solve at least one of the above problems existing in the prior art.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] A tripod shaping device comprises a frame, on which a rotating mechanism, a clamping mechanism, an upper and lower shaping mechanism and a rotating shaping mechanism are provided; the clamping mechanism fixes and clamps the middle part of the tripod, and the rotating mechanism drives the clamping mechanism to rotate; the upper and lower shaping mechanism comprises a moving seat and a lifting drive mechanism, the lifting drive mechanism drives the moving seat to move up and down, the moving seat is provided with an upper pressure head and a lower pressure head, and an upper and lower shaping channel is formed between the upper pressure head and the lower pressure head for the tripod's legs to pass through; the rotating shaping mechanism comprises a rotating shaping head and a first motor, the first motor drives the rotating shaping head to rotate, and the rotating shaping head is provided with a rotating shaping channel for the tripod's legs to pass through.

[0006] In the present technical solution, since the clamping mechanism fixes and clamps the middle part of the tripod, and the rotating mechanism drives the clamping mechanism to rotate, the cooperation of the clamping mechanism and the rotating mechanism can fix the position of the tripod, and can rotate the tripod according to actual conditions, so as to rotate the legs of the tripod to the corresponding shaping station; since the upper and lower shaping mechanisms include a moving seat and a lifting drive mechanism, the lifting drive mechanism drives the moving seat to move up and down, and an upper pressure head and a lower pressure head are provided on the moving seat, and an upper and lower shaping channel is formed between the upper pressure head and the lower pressure head for the legs of the tripod to pass through, when the legs of the tripod are rotated to the upper and lower shaping channels When the tripod is in the state of being lifted up and down, the lifting driving mechanism can be used to drive the moving seat to move up and down so that the height position of the tripod legs can be adjusted, so as to adjust the height of the tripod legs to a specified range. Since the rotating shaping mechanism includes a rotating shaping head and a first motor, the first motor drives the rotating shaping head to rotate, and the rotating shaping head is provided with a rotating shaping channel for the tripod legs to pass through. When the tripod legs rotate into the rotating shaping channel, the rotating shaping head can be driven by the first motor, so that the height difference between the left and right points on the tripod legs can be shaped to a specified range through the rotating shaping head.

[0007] In summary, this technical solution can realize the automatic shaping of the tripod through the setting of the rotating mechanism, the clamping mechanism, the upper and lower shaping mechanisms and the rotating shaping mechanism, thereby solving the problem of the existing manual shaping being difficult and inefficient.

[0008] Furthermore, in order to better ensure the fixed position of the tripod during the plastic surgery process, a clamping mechanism is also included, which includes a clamping head and a lifting drive device. The lifting drive device drives the clamping head to move up and down, and the clamping head is located directly above the clamping mechanism.

[0009] Furthermore, in order to better drive the clamping mechanism and achieve various angle switching of the product, the rotating mechanism includes a second motor, a second reducer, gears, an outer gear ring, bearings and a bearing seat. The bearing seat is fixedly mounted on the frame, and the outer gear ring is rotatably matched with the bearing seat through the bearing. The outer gear ring is meshed with the driving gear, and the second motor drives the gear to rotate through the second reducer.

[0010] Furthermore, in order to provide a clamping mechanism with high clamping stability and at the same time reduce the deformation of the product during the shaping process, the clamping mechanism is coaxially arranged in the outer gear ring, and the clamping mechanism rotates synchronously with the rotation of the outer gear ring. The clamping mechanism includes a hydraulic chuck and a plurality of jaws, and the jaws are driven by the hydraulic chuck.

[0011] Furthermore, in order to better clamp the tripod from directly above the clamped tripod, the clamping mechanism includes a plurality of guide columns vertically installed on the frame, a lifting plate is slidably connected to the guide columns, the clamping head is installed in the middle of the lifting plate through a cross roller bearing, and the lifting drive device drives the lifting plate to move vertically along the guide columns.

[0012] Furthermore, in order to more stably realize the lifting and lowering drive of the moving seat and measure the height of the product by a high-precision displacement sensor at the same time, the lifting and lowering drive mechanism includes a bracket, a third motor, a third reducer, a screw and a vertical guide rail. The bracket is fixed on the frame, and the vertical guide rail is fixedly installed on the bracket. The end of the screw is rotatably connected to the bracket, and the third motor drives the screw to rotate through the third reducer. The moving seat is threadedly connected to the screw, and the moving seat is slidably matched with the vertical guide rail. Two displacement sensors are provided on the frame, and the displacement sensors are located above the moving seat. The upper pressure head is respectively provided with through holes for the sensing ends of the two displacement sensors to extend out.

[0013] Furthermore, in order to provide a safer upper frame and a lower support with higher structural strength, the frame includes an aluminum alloy upper frame and a steel structure lower frame, and the aluminum alloy upper frame is provided with a safety grating and a grating protection cover.

[0014] Furthermore, in order to provide a specific structure that is convenient for realizing rotational shaping of the legs of a tripod, the rotational shaping mechanism includes a base and a first reducer, the base is fixed on a frame, the rotational shaping head includes a turntable and a mounting seat, the turntable rotates in cooperation with the base, the first motor drives the turntable to rotate via a first reducer, the mounting seat has a U-shaped groove, an upper rotating head and a lower rotating head are fixedly mounted on the upper end wall and the lower end wall of the U-shaped groove, respectively, and the rotational shaping channel is located between the upper rotating head and the lower rotating head.

[0015] Furthermore, in order to facilitate the preliminary positioning of the tripod during the installation of the tripod, an angle positioning block is provided on the hydraulic chuck, and a product positioning block is provided on the outer gear ring.

[0016] Furthermore, in order to better realize the installation of the lifting drive device and reduce the deformation of the tripod during the shaping process, a mounting plate is installed on the upper end of the guide column, and the lifting drive device is a gas-liquid booster cylinder, which is fixedly arranged on the mounting plate, and the output shaft of the gas-liquid booster cylinder passes through the mounting plate and is fixedly connected to the lifting plate.

[0017] The beneficial effects of the utility model are as follows: in the technical solution, since the clamping mechanism fixes and clamps the middle part of the tripod, and the rotating mechanism drives the clamping mechanism to rotate, the cooperation of the clamping mechanism and the rotating mechanism can fix the position of the tripod, and can rotate the tripod according to actual conditions, so as to rotate the legs of the tripod to the corresponding shaping station; since the upper and lower shaping mechanisms include a moving seat and a lifting drive mechanism, the lifting drive mechanism drives the moving seat to move up and down, and an upper pressing head and a lower pressing head are provided on the moving seat, and an upper and lower shaping channel is formed between the upper pressing head and the lower pressing head for the legs of the tripod to pass through, when the legs of the tripod are rotated to When the tripod is in the upper and lower shaping channels, the lifting drive mechanism can be used to drive the movable seat to move up and down so that the height position of the tripod legs can be adjusted, so that the height of the tripod legs can be adjusted to a specified range; since the rotary shaping mechanism includes a rotary shaping head and a first motor, the first motor drives the rotary shaping head to rotate, and the rotary shaping head is provided with a rotary shaping channel for the tripod legs to pass through, when the tripod legs rotate into the rotary shaping channel, the first motor can be used to drive the rotary shaping head, so that the rotary shaping head can be used to shape the height difference between the left and right points on the tripod legs to a specified range.

[0018] In summary, this technical solution can realize the automatic shaping of the tripod through the setting of the rotating mechanism, the clamping mechanism, the upper and lower shaping mechanisms and the rotating shaping mechanism, thereby solving the problem of the existing manual shaping being difficult and inefficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the structure of the utility model;

[0020] Figure 2 for Figure 1 A partial enlarged view of the middle A;

[0021] Figure 3 for Figure 1 A partial enlarged view of point B in the middle;

[0022] Figure 4 It is a structural schematic diagram of the rotating mechanism in the utility model;

[0023] Figure 5 It is a structural schematic diagram of the pressing mechanism in the utility model;

[0024] Figure 6 It is a structural schematic diagram of the upper and lower shaping mechanisms in the utility model;

[0025] Figure 7 It is a structural schematic diagram of the rotary shaping mechanism in the utility model.

[0026] In the figure: frame 1; aluminum alloy upper frame 1.1; steel structure lower frame 1.2; rotating mechanism 2; clamping mechanism 3; upper and lower shaping mechanism 4; rotating shaping mechanism 5; tripod 6; moving seat 7; upper pressing head 8; lower pressing head 9; upper and lower shaping channel 10; first motor 11; rotating shaping channel 12; clamping mechanism 13; clamping head 14; second motor 15; second reducer 16; gear 17; outer gear ring 18; bearing 19; bearing seat 20; hydraulic chuck 21; clamping claw 22; guide column 23; lifting plate 24; bracket 25; third motor 26; third reducer 27; screw rod 28; vertical guide rail 29; displacement sensor 30; through hole 31; manual fine-tuning platform 32; base 33; first reducer 34; turntable 35; mounting seat 36; upper rotating head 37; lower rotating head 38; first return to origin switch 39; second return to origin switch 40; angle positioning block 41; product positioning block 42; mounting plate 43; gas-liquid booster cylinder 44; linear bearing 45; chuck drive cylinder 46; touch screen 47; photoelectric sensor 48; safety grating 49; cross roller bearing 50; spring 51. DETAILED DESCRIPTION

[0027] In order to more clearly illustrate the technical solutions in the embodiments of the utility model or the prior art, the utility model will be briefly introduced below in combination with the drawings and the description of the embodiments or the prior art. Obviously, the following description of the structure of the drawings is only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work. It should be noted that the description of these embodiments is used to help understand the utility model, but does not constitute a limitation of the utility model.

[0028] Embodiment 1:

[0029] like Figure 1-Figure 7 As shown, this embodiment provides a tripod shaping device, including a frame 1, on which a rotating mechanism 2, a clamping mechanism 3, an upper and lower shaping mechanism 4 and a rotating shaping mechanism 5 are provided; the clamping mechanism 3 fixes and clamps the middle part of the tripod 6, and the rotating mechanism 2 drives the clamping mechanism 3 to rotate; the upper and lower shaping mechanism 4 includes a moving seat 7 and a lifting drive mechanism, the lifting drive mechanism drives the moving seat 7 to move up and down, and the moving seat 7 is provided with an upper pressure head 8 and a lower pressure head 9, and an upper and lower shaping channel 10 is formed between the upper pressure head 8 and the lower pressure head 9 for the legs of the tripod 6 to pass through; the rotating shaping mechanism 5 includes a rotating shaping head and a first motor 11, the first motor 11 drives the rotating shaping head to rotate, and the rotating shaping head is provided with a rotating shaping channel 12 for the legs of the tripod 6 to pass through.

[0030] In the present technical solution, since the clamping mechanism 3 fixes and clamps the middle part of the tripod 6, and the rotating mechanism 2 drives the clamping mechanism 3 to rotate, the cooperation of the clamping mechanism 3 and the rotating mechanism 2 can fix the position of the tripod 6, and can rotate the tripod 6 according to actual conditions, so as to rotate the legs of the tripod 6 to the corresponding shaping station; since the upper and lower shaping mechanism 4 includes a moving seat 7 and a lifting drive mechanism, the lifting drive mechanism drives the moving seat 7 to move up and down, and the moving seat 7 is provided with an upper pressure head 8 and a lower pressure head 9, and an upper and lower shaping channel 10 is formed between the upper pressure head 8 and the lower pressure head 9 for the legs of the tripod 6 to pass through, when the legs of the tripod 6 are rotated to the upper and lower shaping channels 10, When the tripod 6 is in the channel 10, the lifting drive mechanism can be used to drive the movable seat 7 to move up and down so that the height position of the legs of the tripod 6 can be adjusted, so as to adjust the height of the legs of the tripod 6 to a specified range; since the rotating shaping mechanism 5 includes a rotating shaping head and a first motor 11, the first motor 11 drives the rotating shaping head to rotate, and the rotating shaping head is provided with a rotating shaping channel 12 for the legs of the tripod 6 to pass through. When the legs of the tripod rotate into the rotating shaping channel 12, the rotating shaping head can be driven by the first motor 11, so that the height difference between the left and right points on the legs of the tripod 6 can be shaped to a specified range through the rotating shaping head.

[0031] In summary, this technical solution can realize the automatic shaping of the tripod 6 through the setting of the rotating mechanism 2, the clamping mechanism 3, the upper and lower shaping mechanism 4 and the rotating shaping mechanism 5, thereby solving the problem of the difficulty and low work efficiency of the existing manual shaping.

[0032] Embodiment 2:

[0033] This embodiment is optimized based on the above-mentioned embodiment 1.

[0034] In order to better ensure the fixed position of the tripod 6 during the plastic surgery process, a clamping mechanism 13 is also included. The clamping mechanism 13 includes a clamping head 14 and a lifting drive device. The lifting drive device drives the clamping head 14 to move up and down. The clamping head 14 is located directly above the clamping mechanism 3.

[0035] Embodiment 3:

[0036] This embodiment is optimized based on the above-mentioned embodiment 1.

[0037] like Figure 4As shown, in order to better drive the clamping mechanism 3 and realize various angle switching of the product, the rotating mechanism 2 includes a second motor 15, a second reducer 16, a gear 17, an outer gear ring 18, a bearing 19 and a bearing seat 20. The bearing seat 20 is fixedly mounted on the frame 1, and the outer gear ring 18 rotates with the bearing seat 20 through the bearing 19. The outer gear ring 18 is meshed with the driving gear 17, and the second motor 15 drives the gear 17 to rotate through the second reducer 16.

[0038] Embodiment 4:

[0039] This embodiment is optimized based on the above-mentioned embodiment 3.

[0040] In order to provide a clamping mechanism 3 with high clamping stability and reduce the deformation of the product during the shaping process, the clamping mechanism 3 is coaxially arranged in the outer gear ring 18. The clamping mechanism 3 rotates synchronously with the rotation of the outer gear ring 18. The clamping mechanism 3 includes a hydraulic chuck 21 and a plurality of clamping jaws 22. In this embodiment, three clamping jaws 22 are provided, and the three clamping jaws 22 are driven by the hydraulic chuck 21. The hydraulic chuck 21 and the chuck driving cylinder 46 are used to cooperate with the three clamping jaws 22 to clamp the tripod 6. The three clamping jaws 22 are contoured hard claws to reduce the deformation of the product during the shaping process. Specifically, the rotating mechanism 2 uses the second motor 15 to cooperate with the second reducer 16 and the gear 17 and the outer gear ring 18 to drive the hydraulic chuck 21 to rotate, so as to realize the switching of various angles of the tripod 6. The second reducer 16 is a planetary reducer.

[0041] Embodiment 5:

[0042] This embodiment is optimized based on the above-mentioned embodiment 2.

[0043] like Figure 5 As shown, in order to better clamp the tripod 6 from directly above the clamped tripod 6, the clamping mechanism 13 includes a plurality of guide columns 23 vertically installed on the frame 1. Specifically, this embodiment has four guide columns 23, and a lifting plate 24 is slidably connected to the guide columns 23. The guide columns 23 and the lifting plate 24 are slidably matched through linear bearings 45. The clamping head 14 is installed in the middle of the lifting plate 24 through a cross roller bearing 50, and the lifting drive device drives the lifting plate 24 to move vertically along the guide columns 23.

[0044] Since the rotating mechanism 2 drives the clamping mechanism 3 to rotate, the tripod 6 fixed on the clamping mechanism 3 rotates accordingly, and the cross roller bearing 50 can achieve clamping without hindering the rotation of the tripod 6. That is, while the clamping head 14 clamps the tripod 6, the cross roller bearing 50 allows the clamping head 14 to rotate with the tripod 6.

[0045] It should be noted that a spring 51 may also be sleeved on the lower end of the guide column 23. When the lifting plate 24 descends, the spring 51 may play a buffering role, thereby reducing equipment vibration and operating noise.

[0046] Embodiment 6:

[0047] This embodiment is optimized based on the above-mentioned embodiment 1.

[0048] like Figure 6 As shown, in order to achieve more stable lifting and lowering drive of the mobile seat 7, and to measure the height of the product through a high-precision displacement sensor 30, the lifting and lowering drive mechanism includes a bracket 25, a third motor 26, a third reducer 27, a screw 28 and a vertical guide rail 29. The bracket 25 is fixed on the frame 1, and the vertical guide rail 29 is fixedly installed on the bracket 25. The end of the screw 28 is rotatably connected with the bracket 25. The third motor 26 drives the screw 28 to rotate through the third reducer 27. The mobile seat 7 is threadedly connected with the screw 28, and the mobile seat 7 is slidably matched with the vertical guide rail 29. Specifically, a servo motor drives the ball screw to cooperate with the vertical guide rail 29 to drive the upper pressure head 8 and the lower pressure head 9 on the mobile seat 7 to shape the product. Two displacement sensors 30 are provided on the frame 1. The two displacement sensors 30 are located above the mobile seat 7. The upper pressure head 8 is respectively provided with through holes 31 for the sensing ends of the two displacement sensors 30 to extend out. Different products have different measurement points. In order to adapt to the measurement of different product models, two manual fine-tuning platforms 32 are provided on the bracket 25. The manual fine-tuning platforms 32 are scaled, and the displacement sensors 30 are respectively arranged on the corresponding manual fine-tuning platforms 32. The two manual fine-tuning platforms 32 respectively adjust the distance between the measurement points of the two displacement sensors 30. The two measurement points are equivalent to the points that need to be measured on the product. Different products can be switched, and then fine-tuned through the two manual fine-tuning platforms 32.

[0049] Embodiment 7:

[0050] This embodiment is optimized based on the above-mentioned embodiment 1.

[0051] In order to provide a safer upper frame and a lower support with higher structural strength, the frame 1 includes an aluminum alloy upper frame 1.1 and a steel structure lower frame 1.2. The aluminum alloy upper frame 1.1 is provided with a safety grating 49 and a grating protection cover to protect the safety of personnel and robots. The aluminum alloy upper frame 1.1 is composed of 4040 European standard aluminum profiles and transparent acrylic plates. The steel structure lower frame 1.2 is welded by 6060-T3 square tube + 60mm thick carbon steel plate, annealed after welding, and then processed and formed on the gantry machining center, which ensures the strength of the structure and prevents the deviation of the shaping data due to the deformation of the mechanism during the shaping process.

[0052] Embodiment 8:

[0053] This embodiment is optimized based on the above-mentioned embodiment 1.

[0054] like Figure 7 As shown, in order to provide a specific structure for easily realizing rotational shaping of the legs of the tripod 6, the rotational shaping mechanism 5 includes a base 33 and a first reducer 34. Specifically, the first reducer 34 is an RV reducer. Specifically, a servo motor is used in conjunction with the RV reducer to drive a rotational shaping head to rotationally shape the product. The base 33 is fixed on the frame 1. The rotational shaping head includes a turntable 35 and a mounting seat 36. The turntable 35 rotates in conjunction with the base 33. The first motor 11 drives the turntable 35 to rotate through the first reducer 34. The mounting seat 36 has a U-shaped groove. An upper rotating head 37 and a lower rotating head 38 are fixedly installed on the upper end wall and the lower end wall of the U-shaped groove, respectively. The rotational shaping channel 12 is located between the upper rotating head 37 and the lower rotating head 38.

[0055] Preferably, in order to facilitate the resetting of the turntable 35 to its initial state, a first return-to-origin switch 39 is provided on the base 33, and in order to facilitate the resetting of the rotation position of the clamping mechanism 3, a second return-to-origin switch 40 is provided on the frame 1. In order to detect the tripod product, a photoelectric sensor 48 is also provided on the outside of the rotating mechanism 2.

[0056] Embodiment 9:

[0057] This embodiment is optimized based on the above-mentioned embodiment 4.

[0058] like Figure 4 As shown, in order to facilitate the preliminary positioning of the tripod 6 during the installation of the tripod 6, an angle positioning block 41 is provided on the hydraulic chuck 21, and a product positioning block 42 is provided on the outer gear ring 18.

[0059] Embodiment 10:

[0060] This embodiment is optimized based on the above-mentioned embodiment 5.

[0061] In order to better realize the installation of the lifting drive device and reduce the deformation of the tripod 6 during the shaping process, a mounting plate 43 is installed on the upper end of the guide column 23. The lifting drive device is a gas-liquid booster cylinder 44, which is fixedly arranged on the mounting plate 43. The output shaft of the gas-liquid booster cylinder 44 passes through the mounting plate 43 and is fixedly connected to the lifting plate 24.

[0062] The operation steps of this technical solution are as follows:

[0063] 1. Place the tripod 6 between the three clamping claws 22 of the clamping mechanism 3 manually or by robot;

[0064] 2. Press the start button (or the system automatically sends a start signal), the hydraulic chuck 21 automatically clamps the tripod 6 through three clamping claws, the clamping mechanism 13 is started, and the lifting drive device drives the clamping head 14 to move downward until the clamping head 14 clamps the tripod 6;

[0065] 3. The rotating mechanism 2 is started, and the No. 1 leg of the tripod 6 is automatically rotated to the upper and lower shaping mechanism 4. The displacement sensor 30 at the upper and lower shaping mechanism 4 measures the height of the current leg, and then automatically gives an upper and lower shaping compensation value according to the measured height. The upper and lower shaping mechanism 4 drives the moving seat 7 to move up and down according to the shaping compensation value, and automatically adjusts the height of the tripod 6 leg to a specified range;

[0066] 4. If the average height of the two points on the left and right of the current support leg is greater than 2mm relative to the reference value, the device will directly alarm that the product is NG;

[0067] If the current foot height reference value is within ±2mm, and the height difference between the left and right points on the foot is less than 0.3mm, perform upper and lower shaping to adjust the upper and lower heights of the bracket to within the specified range. Specifically, divide ±2mm into 40 intervals, with each interval being 0.1mm, and each interval corresponds to a shaping compensation value. If there is no effective shaping after the compensation value shaping, the system will automatically make the next compensation value based on the height difference before and after the shaping until the foot of the tripod 6 is shaped to within the specified range (reference value ±0.3mm).

[0068] If the height difference between the left and right points on the support leg is greater than 0.3 mm, the tripod 6 will first be rotated to the rotating shaping mechanism 5, and the height difference between the left and right points on the support leg will be shaped to within 0.3 mm by the rotating shaping mechanism 5, and then the upper and lower height shaping will be performed. In this step, all measured values ​​are based on the average height of the left and right points on the support leg.

[0069] 5. According to the above process, the other two legs are also shaped to within the specified range, and then the clamping mechanism 13 rises, the clamping mechanism 3 is released, and the shaping process is completed.

[0070] Device function parameter description:

[0071] 1. Equipment dimensions: 950x950x3200 (length x width x height);

[0072] 2. Equipment shaping rhythm: According to product characteristics, the shaping time is 15s-30s;

[0073] 3. Equipment shaping accuracy: The height difference between the left and right points on the same leg is within ±0.3mm, and the average value of the left and right points is ±0.3mm relative to the reference value;

[0074] 4. The equipment supports product types with a maximum outer diameter of no more than 540mm and a shaft diameter of 20-40mm;

[0075] 5. The equipment supports 30 types of products at the factory (it can be expanded later). When switching products, you only need to replace the clamping jaws and adjust the measuring point position. The shaping program parameters can be switched with one key through the touch screen 47. After becoming proficient, the entire switching time does not exceed 10 minutes;

[0076] 6. The equipment supports loading and online types, manual loading and unloading, automatic loading and unloading by robots, and online production. It can be connected to die-casting machines (sharing die-casting machine retrieval robots), automatic tapping machines and automatic grinding machines, etc.

[0077] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the protection scope of the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A tripod shaping device, characterized in that: The tripod comprises a frame, on which a rotating mechanism, a clamping mechanism, an upper and lower shaping mechanism and a rotating shaping mechanism are provided; the clamping mechanism fixes and clamps the middle part of the tripod, and the rotating mechanism drives the clamping mechanism to rotate; the upper and lower shaping mechanism comprises a moving seat and a lifting driving mechanism, and the lifting driving mechanism drives the moving seat to move up and down, and an upper pressing head and a lower pressing head are provided on the moving seat, and an upper and lower shaping channel is formed between the upper pressing head and the lower pressing head for the tripod legs to pass through; The rotary shaping mechanism comprises a rotary shaping head and a first motor. The first motor drives the rotary shaping head to rotate. The rotary shaping head is provided with a rotary shaping channel for facilitating the passage of the legs of a tripod.

2. A tripod shaping device according to claim 1, characterized in that: It also includes a clamping mechanism, which includes a clamping head and a lifting drive device. The lifting drive device drives the clamping head to move up and down, and the clamping head is located directly above the clamping mechanism.

3. A tripod shaping device according to claim 1, characterized in that: The rotating mechanism includes a second motor, a second reducer, a gear, an outer gear ring, a bearing and a bearing seat. The bearing seat is fixedly mounted on the frame. The outer gear ring is rotatably matched with the bearing seat via a bearing. The outer gear ring is meshed with the driving gear. The second motor drives the gear to rotate via the second reducer.

4. A tripod shaping device according to claim 3, characterized in that: The clamping mechanism is coaxially arranged in the outer gear ring, and the clamping mechanism rotates synchronously with the rotation of the outer gear ring. The clamping mechanism includes a hydraulic chuck and a plurality of clamping jaws, and the clamping jaws are driven by the hydraulic chuck.

5. The tripod shaping device according to claim 2, characterized in that: The clamping mechanism includes a plurality of guide columns vertically mounted on a frame, a lifting plate is slidably connected to the guide columns, the clamping head is mounted on the middle of the lifting plate via a cross roller bearing, and the lifting drive device drives the lifting plate to move vertically along the guide columns.

6. The tripod shaping device according to claim 1, characterized in that: The lifting drive mechanism includes a bracket, a third motor, a third reducer, a screw and a vertical guide rail. The bracket is fixed on the frame, and the vertical guide rail is fixedly installed on the bracket. The end of the screw is rotatably connected to the bracket. The third motor drives the screw to rotate through the third reducer. The moving seat is threadedly connected to the screw, and the moving seat is slidably matched with the vertical guide rail. Two displacement sensors are provided on the frame, and the displacement sensors are located above the moving seat. The upper pressure head is respectively provided with through holes for the sensing ends of the two displacement sensors to extend out.

7. The tripod shaping device according to claim 1, characterized in that: The frame comprises an aluminum alloy upper frame and a steel structure lower frame, and the aluminum alloy upper frame is provided with a safety grating and a grating protection cover.

8. The tripod shaping device according to claim 1, characterized in that: The rotary shaping mechanism includes a base and a first reducer, the base is fixed on the frame, the rotary shaping head includes a turntable and a mounting seat, the turntable rotates in cooperation with the base, the first motor drives the turntable to rotate through the first reducer, the mounting seat has a U-shaped groove, the upper end wall and the lower end wall of the U-shaped groove are respectively fixedly mounted with an upper rotating head and a lower rotating head, and the rotary shaping channel is located between the upper rotating head and the lower rotating head.

9. The tripod shaping device according to claim 4, characterized in that: The hydraulic chuck is provided with an angle positioning block, and the outer gear ring is provided with a product positioning block.

10. The tripod shaping device according to claim 5, characterized in that: A mounting plate is installed at the upper end of the guide column. The lifting drive device is a gas-liquid booster cylinder, which is fixedly arranged on the mounting plate. The output shaft of the gas-liquid booster cylinder passes through the mounting plate and is fixedly connected to the lifting plate.

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