Automatic processing device for plugboard

Abstract

The utility model discloses an automatic plugboard processing device which comprises a cutting module, a rotating station and a preassembling module, the rotating station is arranged on the right upper side of the cutting module, the preassembling module is arranged on the left upper side of the cutting module, the cutting module comprises a cutting air cylinder, a cutting knife, a fixing seat and a discharging pipe, and the cutting air cylinder is arranged on the left upper side of the cutting module. The rotating work station comprises a rotating air cylinder and a rotating clamping jaw, the pre-assembling module comprises a transverse moving air cylinder and a lifting clamping jaw, a runner dislocation is arranged at the position of the right rear lower side of the pre-assembling module, and the pre-assembling work station is arranged at the position of the right side of the runner dislocation. The clamping device is simple in structure and suitable for machining of workpieces of various specifications, the flexibility and adaptability of a production line are enhanced, the clamping force is improved due to the design of the rubber pads on the inner sides of the clamping rods, the surfaces of the workpieces are protected, scratching or damage is avoided, and meanwhile the risk of mechanical damage is reduced.

Description

Technical Field

[0001] The utility model belongs to the technical field related to processing devices, and in particular relates to an automatic processing device for inserting plates. Background Art

[0002] The automatic processing device for plug-in boards is an advanced automated production line equipment, designed for precision processing of plug-in board products. It integrates multiple key components such as lifting claws, high-precision sensors, transmission springs, positioning plates, etc., and realizes fully automated operations from tooling transportation, precise clamping, automatic cutting to finished product transportation through precise mechanical movement and real-time data feedback.

[0003] During operation, the lifting claws place the tooling precisely on the positioning plate, and the sensor instantly detects the volume of the workpiece and automatically adjusts the clamping force to ensure stability. After cutting is completed, the clamping rod is pressed down and cooperates with the special clamping block. Through the elastic action of the transmission spring, the workpiece is precisely ejected into the rubber pad of the clamping rod, achieving stable clamping and smooth transportation to the next process.

[0004] The advantages of this device are its highly automated operation process, precise clamping and cutting capabilities, and high adaptability to workpieces of various specifications. It not only significantly improves production efficiency and reduces labor costs, but also greatly improves product quality and production line flexibility. In addition, the modular design of the device facilitates rapid maintenance and upgrading, providing enterprises with an efficient, reliable and easy-to-manage automated processing solution.

[0005] However, the existing automatic processing device for inserting plates lacks an adjustment structure when in use. The device cannot automatically adjust the clamping mechanism according to workpieces of different volumes, cannot adapt to the processing of workpieces of various specifications, and reduces the flexibility and adaptability of the production line. Utility Model Content

[0006] The purpose of the utility model is to provide an automatic processing device for inserting plates to solve the problem of lack of adjustment structure proposed in the above-mentioned background technology. The device cannot automatically adjust the clamping mechanism according to workpieces of different volumes, cannot adapt to the processing of workpieces of various specifications, and reduces the flexibility and adaptability of the production line.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic processing device for inserting boards, including a cutting module, a rotating station, and a pre-installation module;

[0008] A rotating workstation is provided at the upper right side of the cutting module, and a pre-installation module is provided at the upper left side of the cutting module;

[0009] The cutting module comprises a cutting cylinder, a cutting knife, a fixing seat and a discharge pipe;

[0010] The rotating station includes a rotating cylinder and a rotating clamp;

[0011] The pre-assembled module includes a traverse cylinder and a lifting clamp;

[0012] A flow channel offset is arranged at the lower right rear side of the pre-installation module, a pre-installation station is arranged at the right side of the flow channel offset, and a transverse feeding station is arranged at the lower front side of the cutting module;

[0013] A plugboard cutout is provided at the lower right side of the pre-assembled module;

[0014] Clamping rods are respectively provided at the left and right ends of the lower side of the lifting clamp, a positioning plate is provided at the lower side of the lifting clamp, a transmission spring is provided at the lower side of the positioning plate, a sensor is provided at the lower side of the transmission spring, rotating rods are provided at the left and right sides of the positioning plate, a blocking block is provided at the upper side of the rotating rod, a rotating shaft is provided at the middle inner position of the lower side of the rotating rod, a screw is provided at the rear side of the rotating shaft, a reset spring is provided at the outer side of the screw, and a threaded collar is provided at the rear end of the screw.

[0015] Preferably, the threaded collar is integrally connected to the rear pre-assembly station, and the screw is connected to the threaded collar by a sleeve connection.

[0016] Preferably, the screw can rotate in the threaded collar, the rotating shaft rotates with the rotating rod through a threaded connection, and the rotating rod can rotate on the screw.

[0017] Preferably, the head and tail ends of the reset spring are respectively connected to the threaded collar and the rotating rod by an integrated connection method, and the clamping block can be connected to the rotating rod by an integrated connection method. The upper end of the clamping block is arc-shaped and fits with the arc shape of the lower side of the clamping rod.

[0018] Preferably, the transmission spring is connected to the positioning plate and the sensor respectively through an integrated connection manner, and the positioning plate can move up and down by squeezing the transmission spring.

[0019] Preferably, the distance between the two clamping rods is smaller than the length of the positioning plate, the inner sides of the two clamping rods are arranged as inclined surfaces, and rubber pads are arranged on the inner sides of the two clamping rods.

[0020] Compared with the prior art, the utility model provides an automatic processing device for inserting plates, which has the following beneficial effects:

[0021] In the automatic processing device for inserting plates, the following benefits can be achieved through the arrangement of the lifting claw, the clamping rod, the sensor, the transmission spring, the positioning plate, the rotating shaft, the rotating rod, the clamping block, the screw rod and the reset spring:

[0022] High degree of automation: By integrating lifting claws, sensors, transmission springs, positioning plates and other components, the fully automated process of tooling transportation, pressure detection, clamping, cutting and transportation is realized, greatly improving production efficiency.

[0023] Precise control: Sensors monitor the pressure of the tooling in real time and automatically adjust the clamping force according to the volume of the workpiece to ensure accuracy and consistency of each processing.

[0024] Flexible and adaptable: The device can automatically adjust the clamping mechanism according to workpieces of different sizes, adapt to the processing of workpieces of various specifications, and enhance the flexibility and adaptability of the production line.

[0025] Improved safety: The rubber pad design on the inside of the clamping bar not only improves the clamping force, but also protects the workpiece surface from scratches or damage, while reducing the risk of mechanical damage.

[0026] Easy maintenance: The modular design makes it easy to replace and maintain each component, reducing downtime and improving equipment reliability and service life.

[0027] Cost saving: Automated operation reduces manual intervention and labor costs, while improving material utilization and reducing waste.

[0028] Improve product quality: Precise clamping and cutting ensure the stability of product quality, reduce the defective rate, and improve the overall product quality.

[0029] Data-driven: Sensor data feedback provides real-time data support for production management, helping to optimize production processes and achieve intelligent manufacturing.

[0030] In summary, the benefit of this device is that it provides an efficient, precise, flexible and safe automated processing solution, which helps companies improve their competitiveness and market responsiveness. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 It is a structural schematic diagram of the utility model.

[0032] Figure 2 It is a structural schematic diagram of the cutting module in the utility model.

[0033] Figure 3 It is a structural schematic diagram of the rotary working station in the utility model.

[0034] Figure 4 It is a structural schematic diagram of the pre-installed module in the utility model.

[0035] Figure 5It is a schematic structural diagram of the lifting clamp and the positioning plate in the utility model from the front view.

[0036] Figure 6 It is a structural schematic diagram from the perspective of the transfer rod, the rotating shaft and the threaded collar in the utility model.

[0037] In the figure:

[0038] 1. Pre-installation station; 2. Channel misalignment; 3. Transverse feeding station; 4. Insert plate cutting; 5. Rotation station; 6. Transverse cylinder; 7. Lifting jaws; 8. Rotation cylinder; 9. Rotation jaws; 10. Cutting cylinder; 11. Cutting knife; 12. Fixed seat; 13. Discharge pipe; 14. Cutting module; 15. Threaded collar; 16. Pre-installation module; 17. Clamping rod; 18. Sensor; 19. Transmission spring; 20. Positioning plate; 21. Rotating shaft; 22. Rotating rod; 23. Block; 24. Screw; 25. Reset spring. DETAILED DESCRIPTION

[0039] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0040] The utility model provides Figure 1-6 The illustrated automatic processing device for inserting a board includes a cutting module 14, a rotating station 5, and a pre-assembly module 16;

[0041] A rotating station 5 is provided at the upper right side of the cutting module 14, and a pre-installation module 16 is provided at the upper left side of the cutting module 14;

[0042] The cutting module 14 includes a cutting cylinder 10, a cutting knife 11, a fixing seat 12, and a discharge pipe 13;

[0043] The rotating station 5 includes a rotating cylinder 8 and a rotating clamp 9;

[0044] The pre-installed module 16 includes a traverse cylinder 6 and a lifting clamp 7;

[0045] A flow channel offset 2 is provided at the lower right rear side of the pre-installation module 16, a pre-installation station 1 is provided at the right side of the flow channel offset 2, and a transverse feeding station 3 is provided at the lower front side of the cutting module 14;

[0046] A plug-in cutout 4 is provided at the lower right side of the pre-installed module 16;

[0047] Clamping rods 17 are respectively provided at the left and right ends of the lower side of the lifting clamp 7, a positioning plate 20 is provided at the lower side of the lifting clamp 7, a transmission spring 19 is provided at the lower side of the positioning plate 20, a sensor 18 is provided at the lower side of the transmission spring 19, a rotating rod 22 is provided at the left and right sides of the positioning plate 20, a clamping block 23 is provided at the upper side of the rotating rod 22, a rotating shaft 21 is provided at the middle inner position of the lower side of the rotating rod 22, a screw rod 24 is provided at the rear side of the rotating shaft 21, a reset spring 25 is provided at the outer side of the screw rod 24, and a threaded collar 15 is provided at the rear end position of the screw rod 24.

[0048] In this embodiment, the use principle is:

[0049] The automatic processing device for inserting boards realizes the automatic process of cutting, rotating positioning and pre-assembly of inserting boards through the coordinated work of a series of automatic modules. The whole device is composed of a cutting module 14, a rotating station 5 and a pre-assembly module 16. Each module performs a specific task and ensures accurate positioning and efficient processing of the product through precise mechanical movement and pneumatic control.

[0050] Steps:

[0051] Product input: The product enters the device through the flow channel offset 2, ready for the next cutting operation.

[0052] Cutting operation:

[0053] The product reaches the cutting position of the cutting module 14 and is positioned by the fixing seat 12 .

[0054] The cutting cylinder 10 drives the cutting blade 11 to descend and cut the product into the required size as required.

[0055] The waste scraps generated during the cutting process are sucked into the dust collecting belt through the discharge pipe 13 to keep the working area clean.

[0056] Product Transfer:

[0057] The transverse feeding station 3 grabs the cut products and sends them to the rotating station 5.

[0058] The rotary cylinder 8 drives the rotary clamp 9 to rotate the product to the correct position required for pre-installation.

[0059] Pre-assembled:

[0060] The traverse cylinder 6 sends the lifting jaw 7 to the specified pre-installation position.

[0061] The lifting cylinder lowers the gripper to the 9th position of the rotating gripper to grab the product after rotation and positioning.

[0062] The gripper returns the product to the pre-assembly station 1 for assembly operation.

[0063] Assembly completed: After the product is assembled at pre-assembly station 1, it may undergo subsequent processing or be directly output.

[0064] Circular operation: The entire process is carried out in a cycle to ensure continuous automated production.

[0065] During the whole process, the movement of each module is precisely controlled, ensuring the quality and efficiency of product processing. In addition, the device is also equipped with a positioning plate 20 and a clamping rod 17 to ensure accurate positioning and stable clamping of the product during processing. Through such an automated process, the automatic processing device for inserting plates can significantly improve production efficiency, reduce manual intervention, and ensure the consistency of product quality.

[0066] like Figure 1-6 As shown, the threaded collar 15 is integrally connected to the rear pre-assembly station 1, and the screw 24 is connected to the threaded collar 15 by an embedding connection method, the screw 24 can rotate in the threaded collar 15, the rotating shaft 21 is rotated with the rotating rod 22 by a threaded connection method, and the rotating rod 22 can rotate on the screw 24, the head and tail ends of the reset spring 25 are respectively connected to the threaded collar 15 and the rotating rod 22 by an integrated connection method, the clamping block 23 can be connected to the rotating rod 22 by an integrated connection method, the upper end of the clamping block 23 is arc-shaped and fits with the arc of the lower side of the clamping rod 17, the transmission spring 19 is respectively connected to the positioning plate 20 and the sensor 18 by an integrated connection method, the positioning plate 20 can move up and down by squeezing the transmission spring 19, the spacing between the two clamping rods 17 is smaller than the length of the positioning plate 20, the inner sides of the two clamping rods 17 are inclined, and the inner sides of the two clamping rods 17 are provided with rubber pads.

[0067] Preferably, tooling transport: the lifting jaw 7 transports the tooling to the positioning plate 20 .

[0068] Pressure detection and adjustment:

[0069] The tooling presses down the positioning plate 20 and compresses the transmission spring 19 .

[0070] The pressure sensor 18 senses the pressure change and transmits data.

[0071] According to the volume of the workpiece, the data of the sensor 18 triggers the mechanism, causing the clamping block 23 to squeeze the two rotating rods 22 apart.

[0072] Rotating rod 22 action:

[0073] The rotating shaft 21 is connected to the rotating rod 22 via threads, allowing the rotating rod 22 to rotate.

[0074] The clamping block 23 is integrally connected to the rotating rod 22 , and the arc-shaped end of the clamping block 23 is designed to fit in the arc shape of the lower side of the clamping rod 17 .

[0075] One end of the return spring 25 is connected to the threaded collar 15 , and the other end is connected to the rotating rod 22 . When the block 23 pushes the rotating rod 22 , the return spring 25 is stretched and rotated.

[0076] Cutting operation: After the cutting is completed, the two clamping rods 17 on the lower side of the lifting clamping jaw 7 are pressed down.

[0077] Clamping and ejection:

[0078] The lower end of the clamping rod 17 is engaged with the arc-shaped edges of the two clamping blocks 23 , further pressing the two rotating rods 22 outward.

[0079] The transmission spring 19 is reset, and the workpiece is ejected upward, and the workpiece is ejected into the rubber pads of the two clamping rods 17.

[0080] The distance between the two clamping rods 17 is designed to be smaller than the length of the positioning plate 20, and the inner side is provided with an inclined surface and a rubber pad to increase the clamping force.

[0081] Workpiece fixing and conveying: Two clamping rods 17 clamp the workpiece tightly and convey the workpiece to the next stage.

[0082] Resetting and signal transmission of sensor 18: The pressure above sensor 18 is restored, and sensor 18 transmits data to the transverse feeding station 3 and flow displacement, indicating to proceed to the next step.

[0083] Cyclic operation: The entire process is carried out in a cycle to ensure the continuity of automated production.

[0084] Through this series of mechanical actions and pneumatic control, the device achieves precise clamping, cutting and conveying of tooling. At the same time, real-time monitoring and feedback are provided by sensor 18 to ensure the accuracy and efficiency of the processing process. The device can automatically adjust the clamping mechanism according to workpieces of different sizes, adapt to the processing of workpieces of various specifications, and enhance the flexibility and adaptability of the production line.

[0085] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An automatic processing device for a plug board, comprising a cutting module (14), a rotating station (5), and a pre-installation module (16); A rotating workstation (5) is provided at the upper right side of the cutting module (14), and a pre-installation module (16) is provided at the upper left side of the cutting module (14); The cutting module (14) comprises a cutting cylinder (10), a cutting knife (11), a fixing seat (12), and a discharge pipe (13); The rotating station (5) comprises a rotating cylinder (8) and a rotating clamp (9); The pre-installed module (16) comprises a traverse cylinder (6) and a lifting clamp (7); A flow channel offset (2) is provided at the lower right rear side of the pre-installation module (16), a pre-installation station (1) is provided at the right side of the flow channel offset (2), and a transverse feeding station (3) is provided at the lower front side of the cutting module (14); A plug-in cutout (4) is provided at the lower right side of the pre-installed module (16); Features: Clamping rods (17) are respectively arranged at the left and right ends of the lower side of the lifting clamping claw (7); a positioning plate (20) is arranged at the lower side of the lifting clamping claw (7); a transmission spring (19) is arranged at the lower side of the positioning plate (20); a sensor (18) is arranged at the lower side of the transmission spring (19); rotating rods (22) are arranged at the left and right sides of the positioning plate (20); a clamping block (23) is arranged at the upper side of the rotating rod (22); a rotating shaft (21) is arranged at the middle inner position of the lower side of the rotating rod (22); a screw rod (24) is arranged at the rear side of the rotating shaft (21); a return spring (25) is arranged at the outer side of the screw rod (24); and a threaded collar (15) is arranged at the rear end of the screw rod (24).

2. The automatic processing device for inserting plates according to claim 1 is characterized in that: The threaded collar (15) is integrally connected to the rear pre-assembly station (1), and the screw rod (24) is connected to the threaded collar (15) by means of a sleeve-fitting connection.

3. The automatic processing device for inserting plates according to claim 2 is characterized in that: The screw rod (24) can rotate in the threaded collar (15), the rotating shaft (21) rotates with the rotating rod (22) through a threaded connection, and the rotating rod (22) can rotate on the screw rod (24).

4. The automatic processing device for inserting plates according to claim 3 is characterized in that: The return spring (25) is connected to the threaded collar (15) and the rotating rod (22) at both ends thereof by means of an integrated connection, and the clamping block (23) can be connected to the rotating rod (22) by means of an integrated connection. The upper end of the clamping block (23) is arc-shaped and fits in an arc shape with the lower end of the clamping rod (17).

5. The automatic processing device for inserting plates according to claim 4 is characterized in that: The transmission spring (19) is connected to the positioning plate (20) and the sensor (18) respectively in an integrated connection manner, and the positioning plate (20) can move up and down by squeezing the transmission spring (19).

6. The automatic processing device for inserting plates according to claim 5, characterized in that: The distance between the two clamping rods (17) is smaller than the length of the positioning plate (20), the inner sides of the two clamping rods (17) are arranged as inclined surfaces, and rubber pads are arranged on the inner sides of the two clamping rods (17).

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