Cutting device for gear ring machining

By designing a cutting device for ring gear processing including U-shaped base, table plate, n-shaped frame, telescopic cylinder, cutter plate and other components, the limitation of cutting only a single-size inner ring gear in the prior art is solved, and the cutting processing and positioning alignment of multiple sizes of inner ring gear is realized, and the processing performance and use range are improved.

CN222767430UActive Publication Date: 2025-04-18ZHANGQIU LONGCHENG FORGING ROLLING CO LTD
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Patent Information

Application Number
CN202421531696.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-04-18
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

The existing internal ring cutting device can only cut and process the internal ring of a single size, which limits the scope of processing.

Method used

A cutting device for ring gear processing is designed, including a U-shaped base, a table plate, an n-shaped frame, a telescopic cylinder, a cutter plate, a round groove, an L-shaped bracket, a discharge port and a collection box. Through the combination and adjustment of these components, it is possible to cut, process and position and align the inner ring gear of various sizes.

Benefits of technology

The cutting and processing of internal rings of various sizes is realized, which improves the performance of internal ring cutting and processing and the scope of use of cutting devices. At the same time, the structure design is simple, easy to use, and stable and reliable adjustment.

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    Figure CN222767430U_ABST
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Abstract

The utility model discloses a cutting device for gear ring machining, which comprises a U-shaped base, a platen is fixedly arranged between the tops of the two ends of the U-shaped base, an n-shaped frame is fixedly arranged at the top of the platen, a telescopic cylinder is fixedly arranged in the middle of the top of the inner side of the n-shaped frame, and a detachable and replaceable cutter head is arranged at the telescopic end of the telescopic cylinder. A circular groove located under the cutter head is formed in the middle of the top of the table plate, four L-shaped supporting blocks are annularly installed in the circular groove at equal intervals, a discharging opening communicated with the interior of the U-shaped base is formed in the middle of the circular groove, and a collecting box is arranged in the U-shaped base. According to the gear ring machining cutting device, cutting machining operation can be conducted on inner gear rings of various sizes, meanwhile, positioning alignment can be effectively conducted on the inner gear rings of different sizes, and therefore the cutting machining performance of the inner gear rings is effectively improved, and the use range of the cutting device is effectively widened.
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Description

Technical Field

[0001] The utility model belongs to the field of cutting technology, in particular to a cutting device for processing a gear ring. Background Art

[0002] A ring gear usually refers to a component in a mechanical device. It is usually an annular structure with a certain number of teeth distributed on it. The ring gear usually needs to have high wear resistance and strength in order to maintain stable performance during long-term use. It is usually made of high-strength metal materials, such as alloy steel or other special alloy materials.

[0003] The gear ring includes an inner gear ring and an outer gear ring. The gear ring needs to be cut during the processing. Most of the existing inner gear ring cutting devices use a cylinder to drive the tooth cutter on the cutter disc to perform cutting operations. For example, the existing authorized patent (Announcement No.: CN209273614U) is a quick cutting device for an inner gear ring. When used, the device can only perform cutting processing operations on inner gear rings of a single size, thereby reducing the processing range. Therefore, improvements are needed to address the above problems. Utility Model Content

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cutting device for gear ring processing, comprising a U-shaped base, a table plate fixedly installed between the tops of the two ends of the U-shaped base, an n-shaped frame fixedly installed on the top of the table plate, a telescopic cylinder fixedly installed in the middle of the inner top of the n-shaped frame, a detachable and replaceable cutter disc installed at the telescopic end of the telescopic cylinder, a circular groove located directly below the cutter disc is opened in the middle of the top of the table plate, four L-shaped supporting blocks are equidistantly installed in an annular shape inside the circular groove, a discharge port connected to the inside of the U-shaped base is opened in the middle of the circular groove, and a collecting box is provided inside the U-shaped base.

[0005] Preferably, an inner ring groove is opened in the middle of the table plate, a rotating ring is installed inside the inner ring groove, four rollers in contact with the inner arc surface of the rotating ring are installed inside the inner ring groove, a turbine ring is fixedly installed on the outer arc surface of the rotating ring, and a worm gear meshing with the turbine ring is connected to the inner rotation of the inner ring groove. One end of the worm gear extends to the outside of one side of the table plate and is fixedly connected to a rotating wheel, so that effective rotation adjustment can be performed.

[0006] Preferably, four triangular extrusion grooves are equidistantly formed on the inner arc surface of the rotating circle, and four cross rods are movably inserted in an annular manner with equal distances between the inside of the inner ring groove and the inside of the circular groove. The ends of the four cross rods located inside the circular groove are respectively fixedly connected to four L-shaped supporting blocks, and springs are sleeved in the middle parts of the four cross rods. The ends of the four cross rods located inside the inner ring groove are rotatably connected to extrusion wheels, and the four extrusion wheels are respectively located inside the four triangular extrusion grooves, so that the four L-shaped supporting blocks can be effectively adjusted to position and align gear rings of different sizes.

[0007] Preferably, a fixed plate is fixedly installed at the bottom of the telescopic cylinder, and aligned mounting holes are provided in the middle of the fixed plate and the cutter disc. The mounting holes between the fixed plate and the cutter disc are connected by bolts, so that cutter discs of different models and sizes can be replaced.

[0008] Compared with the prior art, the utility model has the following beneficial effects: by providing a U-shaped base, a table, an n-shaped frame, a telescopic cylinder, a cutter disc, a circular groove, an L-shaped support block, a discharge port and a collection box, the gear ring processing and cutting device can perform cutting and processing operations on internal gear rings of various sizes, and can effectively position and align internal gear rings of different sizes, thereby effectively improving the performance of the internal gear ring cutting and processing, and effectively improving the use range of the cutting device, and the cutting device has a simple structural design, is convenient and easy to use and operate, and is stable and reliable in adjustment and processing, and its practicality can meet the use requirements of gear ring processing and cutting;

[0009] The worm is rotated by the rotating wheel, and the rotation of the worm will transmit the power to the turbine ring and drive the rotating ring to rotate. The rotation of the rotating ring will drive the triangular extrusion groove to rotate. The rotation of the triangular extrusion groove will squeeze the extrusion wheel and squeeze and move the cross rod. The movement of the cross rod will compress the spring and drive the L-shaped support block to move. Finally, the four L-shaped support blocks are synchronously adjusted in the circular groove to clamp and position the gear rings of different sizes, so that the gear ring accessories are located directly below the cutter disc; then the cutter disc is driven to move downward by starting the telescopic cylinder to extend, and the downward movement of the cutter disc will cut the internal teeth of the gear ring accessories, and the cut waste can be collected into the collection box through the discharge port. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.

[0011] In the attached picture:

[0012] Figure 1 This is a schematic diagram of the structure of the cutting device for processing the gear ring of the utility model;

[0013] Figure 2 For this utility model Figure 1 Schematic diagram of the local structure;

[0014] Figure 3 It is a schematic diagram of the top-sectional structure of the tabletop of the utility model;

[0015] In the figure: 1. U-shaped base; 2. table; 3. n-shaped frame; 4. telescopic cylinder; 401. fixed plate; 402. bolt; 5. knife disc; 6. circular groove; 7. L-shaped support block; 8. discharge port; 9. collecting box; 10. inner ring groove; 11. rotating circle; 12. roller; 13. turbine circle; 14. worm; 15. rotating wheel; 16. triangular extrusion groove; 17. cross rod; 18. spring; 19. extrusion wheel. DETAILED DESCRIPTION

[0016] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0017] Depend on Figures 1 to 3 The utility model comprises a U-shaped base 1, a table plate 2 is fixedly installed between the tops of the two ends of the U-shaped base 1, an n-shaped frame 3 is fixedly installed on the top of the table plate 2, a telescopic cylinder 4 is fixedly installed in the middle of the inner top of the n-shaped frame 3, a detachable and replaceable cutter disc 5 is installed at the telescopic end of the telescopic cylinder 4, and the cutter disc 5 has various models, so as to meet the use requirements of cutting gear rings of different sizes, a circular groove 6 is opened in the middle of the top of the table plate 2, four L-shaped supporting blocks 7 are installed in an equidistant manner in the inner ring of the circular groove 6, a discharge port 8 connected to the inside of the U-shaped base 1 is opened in the middle of the circular groove 6, and a collecting box 9 is arranged inside the U-shaped base 1; a fixed disk 401 is fixedly installed at the bottom of the telescopic cylinder 4, and the middle of the fixed disk 401 and the cutter disc 5 are provided with aligned mounting holes, and the mounting holes between the fixed disk 401 and the cutter disc 5 are connected by bolts 402, so that cutter discs 5 of different models and sizes can be replaced.

[0018] An inner groove 10 is provided in the middle of the table 2, a rotating ring 11 is installed inside the inner groove 10, four rollers 12 in contact with the inner arc surface of the rotating ring 11 are installed inside the inner groove 10, a turbine ring 13 is fixedly installed on the outer arc surface of the rotating ring 11, a worm 14 meshing with the turbine ring 13 is connected to the inner groove 10, one end of the worm 14 extends to the outside of one side of the table 2 and is fixedly connected to a rotating wheel 15, so that the rotation can be effectively adjusted; the inner arc surface of the rotating ring 11 is annularly provided with four triangular extrusion grooves 1 at equal distances. 6, four cross rods 17 are movably inserted in an annular manner at equal distances between the inside of the inner ring groove 10 and the inside of the circular groove 6, and the ends of the four cross rods 17 located inside the circular groove 6 are respectively fixedly connected to the four L-shaped brackets 7, and the middle parts of the four cross rods 17 are sleeved with springs 18, and the ends of the four cross rods 17 located inside the inner ring groove 10 are rotatably connected with extrusion wheels 19, and the four extrusion wheels 19 are respectively located inside the four triangular extrusion grooves 16, so that the four L-shaped brackets 7 can be effectively adjusted to position and align the gear rings of different sizes;

[0019] The worm 14 is rotated by the rotating wheel 15, and the rotation of the worm 14 will drive the turbine ring 13 and drive the rotating ring 11 to rotate. The rotation of the rotating ring 11 will drive the triangular extrusion groove 16 to rotate. The rotation of the triangular extrusion groove 16 will squeeze the extrusion wheel 19 and squeeze and move the cross rod 17. The movement of the cross rod 17 will compress the spring 18 and drive the L-shaped support block 7 to move. Finally, the four L-shaped support blocks 7 are synchronously adjusted in the circular groove 6 to clamp and position the gear rings of different sizes, so that the gear ring accessories are located directly below the cutter head 5;

[0020] Then, the telescopic cylinder 4 is started to extend to drive the cutter disc 5 to move downward. The downward movement of the cutter disc 5 will cut the inner teeth of the gear ring accessory, and the cut waste can be collected into the inside of the collection box 9 through the discharge port 8.

[0021] The gear ring processing and cutting device can perform cutting operations on internal gear rings of various sizes, and can effectively position and align internal gear rings of different sizes, thereby effectively improving the performance of the internal gear ring cutting processing and effectively improving the scope of use of the cutting device.

[0022] The cutting device has a simple structural design, is convenient to use and operate, and is stable and reliable to adjust and process. Its practicality can meet the use requirements of gear ring processing and cutting.

Claims

1. A cutting device for processing a gear ring, comprising a U-shaped base (1), characterized in that: A tabletop (2) is fixedly mounted between the tops of both ends of the U-shaped base (1); an n-shaped frame (3) is fixedly mounted on the top of the tabletop (2); a telescopic cylinder (4) is fixedly mounted in the middle of the inner top of the n-shaped frame (3); a detachable and replaceable cutter disc (5) is mounted on the telescopic end of the telescopic cylinder (4); a circular groove (6) is provided in the middle of the top of the tabletop (2) and is located directly below the cutter disc (5); four L-shaped support blocks (7) are equidistantly mounted in an annular shape inside the circular groove (6); a discharge port (8) communicating with the interior of the U-shaped base (1) is provided in the middle of the circular groove (6); and a collecting box (9) is provided inside the U-shaped base (1).

2. A cutting device for gear ring processing according to claim 1, characterized in that: An inner ring groove (10) is provided in the middle of the table (2), a rotating ring (11) is installed inside the inner ring groove (10), four rollers (12) in contact with the inner arc surface of the rotating ring (11) are installed inside the inner ring groove (10), a turbine ring (13) is fixedly installed on the outer arc surface of the rotating ring (11), a worm (14) meshingly connected to the turbine ring (13) is rotatably connected inside the inner ring groove (10), and one end of the worm (14) extends to the outside of one side of the table (2) and is fixedly connected to a rotating wheel (15).

3. A cutting device for gear ring processing according to claim 2, characterized in that: The inner arc surface of the rotating circle (11) is provided with four triangular extrusion grooves (16) at equal intervals in an annular shape. Four cross rods (17) are movably inserted between the inside of the inner ring groove (10) and the inside of the circular groove (6) at equal intervals in an annular shape. The ends of the four cross rods (17) located inside the circular groove (6) are respectively fixedly connected to four L-shaped support blocks (7). The middle parts of the four cross rods (17) are sleeved with springs (18). The ends of the four cross rods (17) located inside the inner ring groove (10) are rotatably connected to extrusion wheels (19). The four extrusion wheels (19) are respectively located inside the four triangular extrusion grooves (16).

4. A cutting device for gear ring processing according to claim 1, characterized in that: A fixing plate (401) is fixedly mounted on the bottom of the telescopic cylinder (4), and the fixing plate (401) and the middle of the cutter disc (5) are both provided with aligned mounting holes, and the mounting holes between the fixing plate (401) and the cutter disc (5) are connected by bolts (402).

Citation Information

Patent Citations

  • Rapid cutting device for inner gear ring

    CN209273614U