Automatic assembling machine for regulator
By designing the automatic assembly machine of the regulator and using the automated structure to realize the automatic installation of the paddle, the problem of low manual plugging efficiency in the prior art is solved, and the production efficiency and use range are improved.
Patent Information
- Application Number
- CN202421509104.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The existing regulators rely on manual plug-in paddles during assembly, which is inefficient and increases production costs.
An automatic adjuster assembly machine is designed to realize automatic installation of the paddle using the mounting frame, vibration disc, electric telescopic rod, adsorption disc, sensor and controller.
It improves the efficiency of paddle installation, reduces the cost of manual operation, and expands the scope of use of the device, ensuring the accurate conveying and installation of paddles.
Smart Images

Figure CN222767721U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automatic assembly machines, in particular to an automatic regulator assembly machine. Background Art
[0002] A regulator is an instrument that uses various methods and approaches to change a certain parameter or the conditions required under a certain environment, and its internal structure usually uses paddles to change, thereby achieving the regulation effect.
[0003] During the existing regulator assembly process, the paddle needs to be plugged into the regulator to ensure that the regulator can change the internal structure of the regulator by changing the position of the paddle during operation. The existing production technology is manual plug-in, which is inefficient and increases the production cost of the regulator. For this reason, we propose an automatic assembly machine for the regulator. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides an automatic regulator assembly machine, which has the advantages of high production efficiency, good conveying paddle effect, and a wide range of uses, and solves the problems raised by the above-mentioned background technology.
[0005] The utility model provides the following technical solution: an automatic regulator assembly machine comprises a mounting frame, the outer wall of the mounting frame is slidably connected with a sliding seat, the top of the sliding seat is fixedly equipped with an electric telescopic rod 2, the right side of the mounting frame is provided with a vibration plate, the outer wall of the mounting frame is fixedly equipped with an electric telescopic rod 1, the top of the mounting frame is fixedly equipped with a base, the outer wall of the base is fixedly equipped with a feed hopper, the top of the feed hopper is fixedly equipped with a screw, the outer wall of the screw is sleeved with a spring, the top of the spring is in contact with an adjusting plate, the outer wall of the adjusting plate is provided with a movable groove, the inner wall of the movable groove is rotatably connected with a limiting wheel, the outer wall of the screw is threadedly connected with a nut, the outer wall of the sliding seat is slidably connected with an adsorption disk, the bottom of the adsorption disk is tightly fitted with a paddle, the top of the base is fixedly equipped with a controller, and the outer wall of the base is fixedly equipped with a sensor.
[0006] As a preferred technical solution of the utility model: the controller is electrically connected to the electric telescopic rod 2, the sensor and the electric telescopic rod 1 respectively, a magnet is provided at the bottom of the adsorption plate, and the paddle is fixedly connected to the adsorption plate through the magnet.
[0007] As a preferred technical solution of the utility model: a circular hole is opened on the outer wall of the adjustment plate, and the inner wall of the circular hole is slidably connected to the outer wall of the screw.
[0008] As a preferred technical solution of the utility model: the bottom of the nut is tightly fitted with the top of the adjustment plate, a paddle is placed on the top of the feed hopper, and the distance between the paddle and the limiting wheel is 0.1 cm.
[0009] As a preferred technical solution of the utility model: the number of the limiting wheels is several, and the several limiting wheels are evenly distributed along the inner wall of the movable groove.
[0010] As a preferred technical solution of the utility model: the screw rod and the adjusting plate are both made of galvanized iron metal.
[0011] Compared with the prior art, the utility model has the following beneficial effects:
[0012] 1. The automatic assembly machine for the regulator, through the installation frame, vibration plate, electric telescopic rod 1, electric telescopic rod 2, adsorption plate, sensor, and controller structure, enables the device to automatically control the operation of the electric telescopic rod 1 and the electric telescopic rod 2 by using the contact between the paddle and the sensor during operation, thereby achieving the effect of automatically assembling the paddle and the regulator, thereby improving the user's installation efficiency of the paddle and reducing the economic cost without the need for manual installation.
[0013] 2. The regulator automatic assembly machine, through the set spring, screw, nut, limit wheel, and movable groove structure, the user can adjust the distance between the limit wheel and the pick by turning the nut, so that the user can easily perform conveying operations for picks of different thicknesses, thereby improving the use range of the device. At the same time, the limit wheel can effectively prevent the two picks from overlapping, thereby improving the conveying effect of the device on the picks. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0015] Figure 2 This is a structural schematic diagram of an electric telescopic rod of the utility model;
[0016] Figure 3 This is a schematic diagram of the base structure of the utility model;
[0017] Figure 4 For this utility model Figure 3 Enlarged structural diagram at A in the middle.
[0018] In the figure: 1. mounting frame; 2. vibration plate; 3. electric telescopic rod 1; 4. slide seat; 5. electric telescopic rod 2; 6. base; 7. adsorption plate; 8. paddle; 9. feed hopper; 10. screw rod; 11. nut; 12. adjustment plate; 13. movable slot; 14. limit wheel; 15. spring; 16. sensor; 17. controller. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] See also Figure 1-Figure 4 The automatic assembly machine for the regulator includes a mounting frame 1, the outer wall of the mounting frame 1 is slidably connected with a slide seat 4, the top of the slide seat 4 is fixedly equipped with an electric telescopic rod 2 5, a vibration plate 2 is provided on the right side of the mounting frame 1, the outer wall of the mounting frame 1 is fixedly equipped with an electric telescopic rod 3, the top of the mounting frame 1 is fixedly equipped with a base 6, the outer wall of the base 6 is fixedly equipped with a feed hopper 9, the top of the feed hopper 9 is fixedly equipped with a screw 10, the outer wall of the screw 10 is sleeved with a spring 15, the top of the spring 15 is in contact with an adjusting plate 12, the outer wall of the adjusting plate 12 is provided with a movable groove 13, the inner wall of the movable groove 13 is rotatably connected with a limiting wheel 14, the outer wall of the screw 10 is threadedly connected with a nut 11, the outer wall of the slide seat 4 is slidably connected with an adsorption plate 7, the bottom of the adsorption plate 7 is tightly fitted with a paddle 8, the top of the base 6 is fixedly equipped with a controller 17, and the outer wall of the base 6 is fixedly equipped with a sensor 16.
[0021] In the above structure, through the installation frame 1, vibration plate 2, electric telescopic rod 1 3, slide seat 4, electric telescopic rod 2 5, and base 6 structure, when the user installs the paddle 8, the vibration plate 2 can be operated to move the paddle 8 along the feed hopper 9, so that the paddle 8 is moved to the position corresponding to the adsorption plate 7, and the contact between the paddle 8 and the sensor 16 can extend the output shaft of the electric telescopic rod 2 5 so that the adsorption plate 7 can adsorb the paddle 8, thereby achieving the effect of automatically installing the paddle 8, and replacing the manual assembly method with the automated installation method, thereby improving the user's installation efficiency of the regulator.
[0022] In a preferred embodiment: the controller 17 is electrically connected to the electric telescopic rod 2 5 , the sensor 16 and the electric telescopic rod 1 3 respectively, a magnet is provided at the bottom of the adsorption plate 7 , and the paddle 8 is fixedly connected to the adsorption plate 7 via the magnet.
[0023] In the above structure, by setting the controller 17 structure, when the paddle 8 moves and contacts the sensor 16, the controller 17 is used to automatically control the output shaft of the electric telescopic rod 25 to extend, thereby achieving the effect of automatically adsorbing the paddle 8 and installing it, thereby eliminating the need for manual operation by the user, thereby improving the automation of the device.
[0024] In a preferred embodiment, a circular hole is formed on the outer wall of the adjusting plate 12 , and the inner wall of the circular hole is slidably connected to the outer wall of the screw rod 10 .
[0025] In the above structure, through the set circular hole and screw 10 structure, the user can adjust the distance between the paddle 8 and the limiting wheel 14 by rotating the nut 11, so that the user can transport paddles 8 of different thicknesses through the device and then install them in an automatic assembly manner, thereby improving the use range of the device.
[0026] In a preferred embodiment, the bottom of the nut 11 is tightly fitted with the top of the adjustment plate 12, a paddle 8 is placed on the top of the feed hopper 9, and the distance between the paddle 8 and the limiting wheel 14 is 0.1 cm.
[0027] In the above structure, through the set feed hopper 9 structure, the feed hopper 9 can limit and convey the paddle 8 during the operation of the vibration plate 2, so as to ensure that the paddle 8 cannot fall, thereby improving the conveying effect of the device on the paddle 8, and at the same time cooperate with the limiting effect of the limiting wheel 14 on the paddle 8 to prevent the paddle 8 from stacking during the vibration conveying process, thereby reducing the failure rate of the device during long-term operation.
[0028] In a preferred embodiment, there are a plurality of limiting wheels 14 , and the plurality of limiting wheels 14 are evenly distributed along the inner wall of the movable groove 13 .
[0029] In the above structure, by setting the movable groove 13 and the limiting wheel 14 structure, the vibrating paddle 8 can be blocked by utilizing the distance between the limiting wheel 14 and the paddle 8, so that two paddles 8 cannot be stacked, so that several paddles 8 can be arranged one by one to contact the sensor 16, thereby improving the operating performance of the device and the installation efficiency of the paddle 8.
[0030] In a preferred embodiment, the screw rod 10 and the adjusting plate 12 are both made of galvanized iron metal.
[0031] In the above structure, the galvanized iron metal has the characteristics of hardness and wear resistance, which can effectively reduce the wear of both during operation, thereby extending the service life of both. At the same time, the galvanized iron metal also has the characteristic of low cost, which reduces the production cost and maintenance cost of the device.
[0032] Working principle: first, after the user assembles the device, the paddle 8 is transported through the vibration plate 2. Under the limiting action of the feed hopper 9, the paddle 8 will vibrate and move. During the vibration and movement of the paddle 8, the limiting wheel 14 will block the paddle 8, thereby preventing the two paddles 8 from stacking. At this time, the distance between the limiting wheel 14 and the paddle 8 can ensure that the paddle 8 can vibrate and move, thereby improving the conveying effect of the device on the paddle 8. When it is necessary to convey thicker paddles 8, the user can adjust the distance between the limiting wheel 14 and the paddle 8 by rotating the nut 11, thereby increasing the scope of use of the device. Finally, after the paddle 8 contacts the sensor 16, the controller 17 automatically controls the extension of the output shaft of the electric telescopic rod 2 5, so that when the magnet on the adsorption plate 7 adsorbs a single paddle 8, the paddle 8 is installed in cooperation with the extension of the output shaft of the electric telescopic rod 1 3. The automated installation method improves the installation efficiency of the user for the paddle 8.
[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A regulator automatic assembly machine, comprising a mounting frame (1), characterized in that: The outer wall of the mounting frame (1) is slidably connected to a slide seat (4), the top of the slide seat (4) is fixedly equipped with an electric telescopic rod 2 (5), a vibration plate (2) is provided on the right side of the mounting frame (1), the outer wall of the mounting frame (1) is fixedly equipped with an electric telescopic rod 1 (3), the top of the mounting frame (1) is fixedly equipped with a base (6), the outer wall of the base (6) is fixedly equipped with a feed hopper (9), the top of the feed hopper (9) is fixedly equipped with a screw rod (10), the outer wall of the screw rod (10) is sleeved with a spring (15), and the The top end of the spring (15) abuts against an adjustment plate (12), an outer wall of the adjustment plate (12) is provided with a movable groove (13), an inner wall of the movable groove (13) is rotatably connected to a limit wheel (14), an outer wall of the screw rod (10) is threadedly connected to a nut (11), an outer wall of the slide seat (4) is slidably connected to an adsorption plate (7), a paddle (8) is tightly fitted to the bottom of the adsorption plate (7), a controller (17) is fixedly mounted on the top of the base (6), and a sensor (16) is fixedly mounted on the outer wall of the base (6).
2. The regulator automatic assembly machine according to claim 1, characterized in that: The controller (17) is electrically connected to the second electric telescopic rod (5), the sensor (16) and the first electric telescopic rod (3) respectively; a magnet is provided at the bottom of the adsorption plate (7), and the paddle (8) is fixedly connected to the adsorption plate (7) via the magnet.
3. The regulator automatic assembly machine according to claim 1, characterized in that: A circular hole is formed on the outer wall of the adjustment plate (12), and the inner wall of the circular hole is slidably connected to the outer wall of the screw rod (10).
4. The regulator automatic assembly machine according to claim 1, characterized in that: The bottom of the nut (11) is tightly fitted with the top of the adjustment plate (12), a paddle (8) is placed on the top of the feed hopper (9), and the distance between the paddle (8) and the limiting wheel (14) is 0.1 cm.
5. The regulator automatic assembly machine according to claim 1, characterized in that: The number of the limiting wheels (14) is a plurality, and the plurality of limiting wheels (14) are evenly distributed along the inner wall of the movable groove (13).
6. The regulator automatic assembly machine according to claim 1, characterized in that: The screw rod (10) and the adjustment plate (12) are both made of galvanized iron metal.