Wheel set positioning device applied to urban rail transit electric passenger car
By designing a wheel pair positioning device including cross beams, limit troughs, leveling gauges, limit sliders, support components and lifting components, the problems of low accuracy and high labor intensity of wheel pair pitch adjustment and positioning confirmation in the assembly of urban rail transit electric passenger wheel pairs are solved, and high-precision wheel pair positioning and assembly efficiency are improved.
Patent Information
- Application Number
- CN202421543038.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-07-01
AI Technical Summary
In the process of assembling wheelsets of urban rail transit electric buses, it is difficult for the prior art to achieve high-precision wheelset spacing adjustment and positioning confirmation, resulting in low positioning accuracy and high labor intensity.
A wheel-pair positioning device is designed, including a cross beam, a limiting groove, a level, a limiting slider, a support assembly and a lifting assembly. Through the sliding connection between the limit slider and the limit through groove, the distance between the support components is adjusted, and the beam level is ensured by using a level to achieve accurate measurement and positioning of the center distance of the wheel pair.
By accurately measuring and adjusting the wheel pair pitch, the device improves the accuracy and efficiency of wheel pair positioning, reduces labor intensity, and improves the practicality of the assembly process.
Smart Images

Figure CN222767739U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wheel set frame assembly, in particular to a wheel set positioning device applied to an electric passenger car of urban rail transit. Background Art
[0002] When urban rail transit electric passenger car wheel sets are overhauled, the wheelset and frame need to be reassembled. Under existing operating conditions, the relative position between the wheelset and the frame is mainly confirmed by manually adjusting the relative position between the wheelset and the frame forward and backward during the installation process.
[0003] The Chinese patent with publication number CN109968251A discloses an assembly device based on the HXD1D bogie wheelset and frame. The device controls the extension length of the piston rod of the self-locking hydraulic cylinder to lift the wheelset motor, rotates the wheelset wheel in the wheelset positioning tray, rotates the wheelset motor to a specified angle, and thus smoothly drops the frame, completing the assembly of the wheelset and the frame.
[0004] However, when assembling the wheelset frame, it is also necessary to adjust the distance between two adjacent wheelsets. During the wheelset distance adjustment process, it is often necessary to continuously adjust the relative position between the wheelset and the frame back and forth for positioning confirmation, which not only has low positioning accuracy but also has high labor intensity. Utility Model Content
[0005] The utility model provides a wheel pair positioning device applied to an electric passenger car of urban rail transit, so as to solve the problems raised in the background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a wheelset positioning device used in urban rail transit electric passenger cars, comprising a crossbeam, one side of the crossbeam is provided with scale lines, and a limit slot is provided in the crossbeam, a level is installed at the middle position of the upper surface of the crossbeam, a limit slider is slidably installed in the limit slot, and a positioning plate is fixed on the limit slider; a support assembly, there are two support assemblies, one of which is installed at one end of the crossbeam, and the other is installed on the outside of the limit slider; the support assembly includes a base, a support seat is fixed on the upper surface of the base, a column is provided on the support seat, a lifting assembly is provided between the column and the support seat, and a positioning pin is movably installed on the side of the column away from the crossbeam, and a fixing plate fixedly connected to the wheelset axle is installed on the other end of the positioning pin.
[0007] As a preferred technical solution of the utility model, the lifting assembly includes a transmission bin opened inside the column, a drive shaft is rotatably installed inside the transmission bin, a first bevel gear is installed on the drive shaft, a threaded sleeve is axially rotatably installed inside the column, a second bevel gear meshing with the first bevel gear is installed on the upper end of the threaded sleeve, and a threaded rod threadedly connected to the threaded sleeve is fixed in the support seat.
[0008] As a preferred technical solution of the utility model, a slide groove is provided on the side of the column away from the cross beam, a slide seat is slidably installed inside the slide groove, the slide seat is fixedly connected to one end of the positioning pin, a screw rod is rotatably installed inside the slide groove, the screw rod is threadedly connected to the slide seat, and the upper end of the screw rod passes through the top of the column and is equipped with a handwheel.
[0009] As a preferred technical solution of the utility model, a rotating shaft is rotatably mounted on one side of the column close to the crossbeam, and a through hole plugged with the rotating shaft is opened on the crossbeam and the limit sliding block.
[0010] As a preferred technical solution of the utility model, the rotating shaft is a pipe made of stainless steel, and a receiving hole is axially opened inside the rotating shaft, and a plug hole perpendicular to the receiving hole is also opened on the outside of the rotating shaft, a plug pin is inserted inside the plug hole, a magnet is provided inside the plug pin, and the plug pin is plugged into the receiving hole.
[0011] As a preferred technical solution of the utility model, the base is fixed to the support seat by welding, and rollers are installed at the bottom of the base near the four corners.
[0012] Compared with the prior art, the utility model provides a wheelset positioning device applied to urban rail transit electric passenger cars, which has the following beneficial effects:
[0013] 1. The wheelset positioning device used in urban rail transit electric passenger cars adjusts the specific distance between the two supporting components through the sliding connection between the limit slider and the limit slot, and fixes the wheelset shaft through the positioning pin and the fixing plate, so that the center distance between two adjacent wheelsets can be adjusted according to the actual required distance, which is conducive to positioning and fixing the wheelset, so that it can be quickly docked with the frame, improving the practicality of the equipment.
[0014] 2. The wheelset positioning device used in urban rail transit electric passenger cars ensures that the crossbeam is in a horizontal state through the setting of the lifting assembly, which is conducive to the measurement of the horizontal distance between the two supporting assemblies, so as to improve the accuracy of the wheelset center distance measurement and positioning. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the utility model;
[0016] Figure 2 For this utility model Figure 1 A schematic diagram of the enlarged structure at A in the middle;
[0017] Figure 3 For this utility model Figure 1 The main view;
[0018] Figure 4 This is a schematic diagram of the structure of the center column of the utility model;
[0019] Figure 5 For the utility model Figure 4 Side view of
[0020] Figure 6 It is a structural schematic diagram of the lifting component in the utility model.
[0021] In the figure: 1. base; 2. support seat; 3. crossbeam; 4. limit slot; 5. scale line; 6. level; 7. column; 8. positioning pin; 9. fixed plate; 10. limit slider; 11. rotating shaft; 12. socket; 13. receiving hole; 14. latch; 15. positioning plate; 16. slide groove; 17. screw rod; 18. slide seat; 19. transmission compartment; 20. drive shaft; 21. first bevel gear; 22. threaded sleeve; 23. second bevel gear; 24. threaded rod. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-Figure 6 The utility model discloses a wheelset positioning device applied to urban rail transit electric passenger cars, including a crossbeam 3, the crossbeam 3 is made of aluminum alloy, a scale line 5 is provided on one side of the crossbeam 3, and a limit slot 4 is provided in the crossbeam 3, a level 6 is installed at the middle position of the upper surface of the crossbeam 3, through the setting of the level 6, the horizontal state of the crossbeam 3 can be detected, thereby improving the accuracy of measuring and positioning the center distance of the wheelset, in addition, a limit slider 10 is slidably installed inside the limit slot 4, and a positioning plate 15 is fixed on the limit slider 10, and the movement of the positioning plate 15 is realized by the sliding connection between the limit slider 10 and the limit slot 4, and the sliding distance of the limit slider 10 can be measured under the cooperation between the scale line 5 and the positioning plate 15.
[0024] In addition, the wheelset positioning device for urban rail transit electric passenger cars provided in this embodiment also includes a support assembly, with two support assemblies in total, one of which is installed at one end of the crossbeam 3, and the other is installed on the outside of the limiting slider 10. By detecting the distance between the two support assemblies, the distance between two adjacent wheelsets can be accurately detected, which is beneficial to the positioning of the wheelset.
[0025] The above-mentioned support assembly includes a base 1, a support seat 2 is fixed on the upper surface of the base 1, a column 7 is provided on the support seat 2, a lifting assembly is provided between the column 7 and the support seat 2, and a positioning pin 8 is movably installed on the side of the column 7 away from the crossbeam 3, and a fixing plate 9 fixedly connected to the wheelset shaft is installed at the other end of the positioning pin 8. The fixing plate 9 is preferably an inner circle fixing part for connecting the wheelset shaft and the positioning pin 8, so that the distance between the two positioning pins 8 is the center distance of the wheelset, thereby realizing the positioning of adjacent wheelsets.
[0026] like Figure 4-Figure 6 As shown, the lifting assembly includes a transmission bin 19 opened inside the column 7, a driving shaft 20 is rotatably installed inside the transmission bin 19, a first bevel gear 21 is installed on the driving shaft 20, and the other end of the driving shaft 20 passes through the transmission bin 19 and is installed with a knob, a threaded sleeve 22 is axially rotatably installed inside the column 7, a second bevel gear 23 meshing with the first bevel gear 21 is installed on the upper end of the threaded sleeve 22, and a threaded rod 24 threadedly connected to the threaded sleeve 22 is fixed inside the support seat 2.
[0027] In this embodiment, the driving shaft 20 is rotated by the knob to rotate the first bevel gear 21, and the meshing between the first bevel gear 21 and the second bevel gear 23 causes the second bevel gear 23 to drive the threaded sleeve 22 to rotate. The threaded force generated by the threaded connection between the threaded sleeve 22 and the threaded rod 24 causes the threaded sleeve 22 to drive the column 7 to rise and fall. During this process, the level 6 is observed to ensure that the beam 3 is in a horizontal state, which is beneficial for positioning the wheelset when the ground is uneven, thereby improving the practicability of the equipment.
[0028] like Figure 4 and Figure 5 As shown, in order to cope with the positioning of wheelsets at different heights, this embodiment provides a slide groove 16 on the side of the column 7 away from the crossbeam 3, a slide seat 18 is slidably installed inside the slide groove 16, the slide seat 18 is fixedly connected to one end of the positioning pin 8, a screw rod 17 is rotatably installed inside the slide groove 16, the screw rod 17 is threadedly connected to the slide seat 18, and the upper end of the screw rod 17 passes through the top of the column 7 and is installed with a hand wheel.
[0029] In this embodiment, the screw rod 17 is rotated by a hand wheel, and the slide 18 is threadedly connected to the screw rod 17 so that the slide 18 slides in the slide groove 16, thereby adjusting the height of the positioning pin 8 so that the positioning pin 8 can adapt to the positioning of wheelsets at different heights.
[0030] like Figure 1 and Figure 2 As shown, in order to facilitate the connection between the support assembly and the crossbeam 3, a rotating shaft 11 is rotatably installed on the side of the column 7 close to the crossbeam 3, and a through hole for plugging with the rotating shaft 11 is opened on the crossbeam 3 and the limiting slider 10.
[0031] In this embodiment, the column 7 can be installed on one side of the beam 3 by plugging the rotating shaft 11 into the through hole, so as to facilitate the storage, loading and unloading of the device and improve the portability of the device when in use.
[0032] like Figure 1 and Figure 2 As shown, in order to limit the rotating shaft 11 to prevent the rotating shaft 11 from being separated from the through hole, the rotating shaft 11 is a pipe made of stainless steel, and a receiving hole 13 is axially opened inside the rotating shaft 11, and a plug hole 12 perpendicular to the receiving hole 13 is also opened on the outside of the rotating shaft 11, a plug pin 14 is inserted into the plug hole 12, a magnet is arranged inside the plug pin 14, and the plug pin 14 is plugged into the receiving hole 13.
[0033] In this embodiment, by plugging the latch 14 into the socket 12, one end of the shaft 11 can be limited to prevent the shaft 11 from being separated from the through hole. By plugging the latch 14 into the receiving hole 13, the latch 14 can be installed inside the receiving hole 13, which is beneficial for storing the latch 14 when the support assembly is separated from the beam 3 to prevent the latch 14 from being lost.
[0034] like Figure 1 As shown, in order to facilitate the movement of the support assembly, the base 1 and the support seat 2 are welded and fixed, and rollers are installed at the bottom of the base 1 near the four corners.
[0035] The working principle and use process of the utility model are as follows: when in use, the column 7 can be installed on one side of the beam 3 by plugging the rotating shaft 11 with the through hole, and one end of the rotating shaft 11 can be limited by plugging the latch 14 with the plug hole 12, so as to prevent the rotating shaft 11 from being separated from the through hole, and the movement of the positioning plate 15 is realized by the sliding connection between the limiting slider 10 and the limiting through groove 4, and the sliding distance of the limiting slider 10 can be measured under the cooperation between the scale line 5 and the positioning plate 15, so that the distance between the two supporting components is the actual required center distance of the wheelset, and in this process, the first bevel gear 21 is rotated by rotating the driving shaft 20, and the second bevel gear 23 is meshed with the first bevel gear 21, so that the second bevel gear 23 drives the threaded sleeve 22 to rotate, and the threaded force generated by the threaded connection between the threaded sleeve 22 and the threaded rod 24 drives the column 7 to rise and fall, and at the same time, the level 6 is observed to ensure that the beam 3 is in a horizontal state, which is conducive to positioning the wheelset when the ground is uneven, thereby improving the practicality of the equipment.
[0036] The screw rod 17 is driven to rotate by the hand wheel, and the slide 18 is threadedly connected with the screw rod 17 to make the slide 18 slide in the slide groove 16, so as to adjust the height of the positioning pin 8 so that the positioning pin 8 can adapt to the positioning of wheelsets of different heights, thereby facilitating the spacing between two adjacent wheelsets and facilitating the assembly between the wheelset and the frame.
[0037] It should be noted that, in this article, terms such as "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of more restrictions, an element defined by the sentence "comprises a ..." does not exclude the existence of other identical elements in the process, method, article or device including the element.
[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A wheelset positioning device for urban rail transit electric passenger cars, characterized in that: include: A crossbeam (3), wherein a scale line (5) is provided on one side of the crossbeam (3), and a limit slot (4) is provided inside the crossbeam (3), a level (6) is installed at a middle position of the upper surface of the crossbeam (3), a limit slider (10) is slidably installed inside the limit slot (4), and a positioning plate (15) is fixed on the limit slider (10); A support assembly, wherein there are two support assemblies in total, one of which is installed at one end of the crossbeam (3), and the other is installed at the outside of the limiting slider (10); The support assembly comprises a base (1), a support seat (2) is fixed on the upper surface of the base (1), a column (7) is provided on the support seat (2), a lifting assembly is provided between the column (7) and the support seat (2), and a positioning pin (8) is movably installed on the side of the column (7) away from the crossbeam (3), and a fixing plate (9) fixedly connected to the wheelset shaft is installed at the other end of the positioning pin (8).
2. The wheelset positioning device for urban rail transit electric passenger cars according to claim 1 is characterized in that: The lifting assembly comprises a transmission chamber (19) opened inside the column (7), a driving shaft (20) is rotatably mounted inside the transmission chamber (19), a first bevel gear (21) is mounted on the driving shaft (20), a threaded sleeve (22) is rotatably mounted inside the column (7), a second bevel gear (23) meshing with the first bevel gear (21) is mounted on the upper end of the threaded sleeve (22), and a threaded rod (24) threadedly connected to the threaded sleeve (22) is fixed inside the support seat (2).
3. The wheelset positioning device for urban rail transit electric passenger cars according to claim 2 is characterized in that: A slide groove (16) is provided on the side of the column (7) away from the cross beam (3), a slide seat (18) is slidably installed inside the slide groove (16), the slide seat (18) is fixedly connected to one end of the positioning pin (8), a screw rod (17) is rotatably installed inside the slide groove (16), the screw rod (17) is threadedly connected to the slide seat (18), and the upper end of the screw rod (17) passes through the top of the column (7) and is installed with a hand wheel.
4. The wheelset positioning device for urban rail transit electric passenger cars according to claim 3 is characterized in that: A rotating shaft (11) is rotatably mounted on one side of the upright column (7) close to the cross beam (3), and a through hole for plugging with the rotating shaft (11) is provided on the cross beam (3) and the limit slide block (10).
5. The wheelset positioning device for urban rail transit electric passenger cars according to claim 4 is characterized in that: The rotating shaft (11) is a pipe made of stainless steel, and a receiving hole (13) is axially provided inside the rotating shaft (11). An insertion hole (12) perpendicular to the receiving hole (13) is also provided outside the rotating shaft (11). A plug (14) is inserted inside the insertion hole (12), a magnet is provided inside the plug (14), and the plug (14) is plugged into the receiving hole (13).
6. A wheelset positioning device for urban rail transit electric passenger cars according to any one of claims 2 to 5, characterized in that: The base (1) and the support seat (2) are welded and fixed, and rollers are installed at the bottom of the base (1) near the four corners.
Citation Information
Patent Citations
Assembling device for HXD1D bogie wheel sets and framework
CN109968251A