Surface cleaning device for cutter production
By designing a surface cleaning device for tool production including base, through holes, pipes, fans, rotary interfaces and collection boxes, the problems of low surface cleaning efficiency and inconvenient debris collection in the prior art are solved, and automated cleaning and efficient collection and reuse of debris are achieved.
Patent Information
- Application Number
- CN202421618362.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-07-10
AI Technical Summary
The existing tool surface cleaning methods mainly rely on manual operations, are inefficient and difficult to remove dirt and metal debris at one time, and metal debris is difficult to effectively collect and reuse.
A surface cleaning device for tool production is designed, including base, through holes, pipes, fans, rotary interfaces and collection boxes. Debris are sucked in through fans and introduced into the collection box through pipes and rotary interfaces to realize automated cleaning and debris collection.
It realizes efficient and automatic cleaning of dirty and metal debris on the tool surface, saves manual operation time, and through the design of the collection box, metal debris can be effectively collected and reused, improving production efficiency and resource utilization.
Smart Images
Figure CN222767914U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tool production, in particular to a surface cleaning device for tool production. Background Art
[0002] Tool production process - In summary, the cutting tool production process includes steps such as raw material selection, material processing, forging, quenching, grinding, testing, assembly and packaging.
[0003] When cleaning the surface of a tool, it is necessary to remove the dirt and metal debris remaining on the surface, which is usually done manually with related handheld instruments. Compared with the tool cleaning equipment on the market, this surface cleaning device can remove the dirt and metal debris on the surface of the tool at one time, and the removed metal debris can be collected and reused.
[0004] Therefore, in view of this, the existing structural deficiencies are studied and improved, and a surface cleaning device for tool production is proposed. Utility Model Content
[0005] The purpose of the utility model is to provide a surface cleaning device for tool production to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a surface cleaning device for tool production, comprising a base, through holes are opened on both sides of the base, and the through holes are symmetrically arranged in two groups along the center line of the base, with two in each group, and a pipe is fixedly arranged on the outer side of the base on one side of the through hole, and the pipe is arranged in a T shape, four of the pipes are symmetrically arranged along the center line of the base, and a fan is fixedly arranged on the opposite side of the pipe.
[0007] Preferably, a transfer port is fixedly provided at one end of the pipeline away from the fan, and the transfer port is slidably connected to the collection box, the transfer port is connected to the collection box and the pipeline, and conveyor belts are provided on the front and rear sides of the base.
[0008] Preferably, a mounting seat is fixedly provided at the upper end of the base, the mounting seat is arranged in a door shape, and a hydraulic rod is fixedly provided inside the mounting seat, and two hydraulic rods are symmetrically provided along the center line of the mounting seat.
[0009] Preferably, a pressure plate is fixedly provided at the lower end of the hydraulic rod, and the pressure plate is slidably connected to the mounting seat at the same time, and a roller group is rotatably provided below the pressure plate through the base, and a rotating shaft is rotatably provided on both sides of the roller group inside the base.
[0010] Preferably, a slide groove 1 is provided on the outer surface of the rotating shaft, and four slide grooves 1 are evenly arranged around the center of the rotating shaft, and springs are arranged at the lower end around the rotating shaft, and a rotary cover is rotatably arranged at the upper end of the rotating shaft.
[0011] Preferably, a second slide groove is provided around the rotary cover, the size and number of the second slide groove are consistent with the first slide groove, and a limiting groove is provided between the second slide grooves at the lower end of the rotary cover, and the area of the limiting groove is consistent with the first slide groove.
[0012] Preferably, a mounting frame is slidingly provided inside the slide groove, and the lower end of the mounting frame is connected to a spring, the mounting frame is arranged in a cross shape, and a cleaning brush is fixedly provided on the inner side of the upper end of the mounting frame, and a grinding block is fixedly provided on the outer side of the cleaning brush through the mounting frame.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. The utility model is provided with a base, a through hole, a pipeline, a fan, a transfer interface and a collection box. When the device is working, the fan starts to suck the debris in the base into the pipeline. When the debris enters the pipeline, it can be intercepted by the filter on one side of the fan. As the working time of the device increases, the fan is intermittently turned off. After the fan is turned off, the debris enters the collection box through the transfer interface under the action of the pipeline. The intermittent shutdown of the fan can also save energy and prevent the fan from overheating after long-term use.
[0015] 2. The utility model is provided with a conveyor belt, a mounting seat, a hydraulic rod, a pressing plate and a roller group. When processing a tool, the tool can be placed on the conveyor belt. When the tool enters under the pressing plate, the hydraulic rod pushes the pressing plate to press it on the tool, so as to clean the surface of the tool. After the cleaning is completed, the pressing plate is released and the tool is sent to the conveyor belt on the other side under the action of the roller group, which can speed up the processing efficiency of the tool.
[0016] 3. The utility model can replace the cleaning component by arranging the rotating shaft, the first slide groove, the spring, the rotary cover, the second slide groove, the limiting groove, the mounting frame, the cleaning brush and the grinding block. First, the mounting frame is pressed down to keep it away from the limiting groove, and then the rotary cover is rotated to align the first slide groove with the second slide groove. In this way, the mounting frame can be pulled out, which can increase the work efficiency during replacement. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;
[0018] Figure 2 It is a schematic diagram of the overall partial cross-sectional structure of the utility model;
[0019] Figure 3 This is a schematic cross-sectional view of the cleaning component of the utility model.
[0020] In the figure: 1. base; 2. through hole; 3. pipe; 4. fan; 5. adapter; 6. collection box; 7. conveyor belt; 8. mounting seat; 9. hydraulic rod; 10. pressure plate; 11. roller group; 12. rotating shaft; 13. slideway 1; 14. spring; 15. rotary cover; 16. slideway 2; 17. limit slot; 18. mounting bracket; 19. cleaning brush; 20. grinding block. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] like Figure 1 As shown, a surface cleaning device for tool production includes a base 1, through holes 2 are opened on both sides of the base 1, and the through holes 2 are symmetrically arranged in two groups along the center line of the base 1, with two in each group, and a pipe 3 is fixedly arranged on the outer side of the base 1 at one side of the through hole 2, and the pipe 3 is arranged in a T shape, and four pipes 3 are symmetrically arranged along the center line of the base 1, and a fan 4 is fixedly arranged on the opposite side of the pipe 3. When the device is working, the fan 4 is started to suck the debris in the base 1 into the pipe 3, and when the debris enters the pipe 3, it can be intercepted by the filter screen on one side of the fan 4, and as the working time of the device increases, the fan 4 is intermittently turned off, and after the fan 4 is turned off, it enters the collection box 6 through the adapter 5 under the action of the pipe 3, and the intermittent shutdown of the fan 4 can also save energy and prevent the fan 4 from overheating after long-term use;
[0023] Furthermore, the adapter 5 can not only guide the debris to the collection box 6 , but also support the collection box 6 .
[0024] like Figure 2-Figure 3As shown, a transfer port 5 is fixedly provided at one end of the pipeline 3 away from the fan 4, and the transfer port 5 is slidably connected to the collection box 6, and the transfer port 5 is connected to the collection box 6 and the pipeline 3. Conveyor belts 7 are provided on the front and rear sides of the base 1. A mounting seat 8 is fixedly provided on the upper end of the base 1. The mounting seat 8 is set in a door shape, and a hydraulic rod 9 is fixedly provided inside the mounting seat 8. Two hydraulic rods 9 are symmetrically provided along the center line of the mounting seat 8. A pressing plate 10 is fixedly provided at the lower end of the hydraulic rod 9, and the pressing plate 10 is simultaneously slidably connected to the mounting seat 8. The base 1 is dynamically connected, and a roller group 11 is rotatably provided below the pressure plate 10 through the base 1, and a rotating shaft 12 is rotatably provided on both sides of the roller group 11 inside the base 1, and a slide groove 13 is provided on the outer surface of the rotating shaft 12, and four slide grooves 13 are evenly provided around the center of the rotating shaft 12, and a spring 14 is provided at the lower end of the rotating shaft 12, and a rotary cover 15 is rotatably provided on the upper end of the rotating shaft 12, and a slide groove 2 16 is provided around the rotary cover 15, and the size and number of the slide groove 2 16 are consistent with the slide groove 13, and A limiting groove 17 is provided between the second slide groove 16 at the lower end of the rotary cover 15, and the area of the limiting groove 17 is consistent with that of the first slide groove 13. A mounting frame 18 is provided inside the slide groove 13 for sliding movement, and the lower end of the mounting frame 18 is connected to the spring 14. The mounting frame 18 is provided in a cross shape, and a cleaning brush 19 is fixedly provided on the inner side of the upper end of the mounting frame 18. A grinding block 20 is fixedly provided on the outer side of the cleaning brush 19 through the mounting frame 18. When processing the tool, the tool can be placed on the conveyor belt 7. When the tool enters the pressure plate 10 is below, the hydraulic rod 9 pushes the pressure plate 10 to press it on the tool so as to clean the surface of the tool again. After cleaning, the pressure plate 10 is released and the tool is sent to the conveyor belt 7 on the other side under the action of the roller group 11, which can speed up the processing efficiency of the tool; when replacing the cleaning component, first press the mounting frame 18 down to keep it away from the limiting groove 17, then rotate the rotary cover 15 to align the slide groove 13 with the slide groove 2 16, so that the mounting frame 18 can be pulled out, which can increase the work efficiency during replacement.
[0025] Furthermore, the mounting bracket 18 can enter the limiting groove 17 under the action of the spring 14 , so that when the rotating shaft 12 rotates, it can prevent the mounting bracket 18 from slipping and the rotary cover 15 from deflecting.
[0026] Working principle: When using the surface cleaning device for tool production, first, when the device is working, the fan 4 is started to suck the debris in the base 1 into the pipe 3, and when the debris enters the pipe 3, it can be intercepted by the filter on one side of the fan 4, and as the working time of the device increases, the fan 4 is intermittently turned off, and after the fan 4 is turned off, it enters the collection box 6 through the adapter 5 under the action of the pipe 3, and the intermittent shutdown of the fan 4 can also save energy and prevent the fan 4 from overheating due to long-term use; secondly, when processing the tool, place the tool on the conveyor belt 7 That is, when the tool enters under the pressure plate 10, the hydraulic rod 9 pushes the pressure plate 10 to press it on the tool, so as to clean the surface of the tool. After the cleaning is completed, the pressure plate 10 is released and the tool is sent to the conveyor belt 7 on the other side under the action of the roller group 11, which can speed up the processing efficiency of the tool; finally, the cleaning component is replaced, and the mounting frame 18 is pressed down to keep it away from the limiting groove 17, and then the rotary cover 15 is rotated to align the slide groove 13 with the slide groove 2 16, so that the mounting frame 18 can be pulled out, which can increase the work efficiency during replacement. This is the working principle of the surface cleaning device for tool production.
Claims
1. A surface cleaning device for tool production, comprising a base (1), characterized in that: Through holes (2) are provided on both sides of the base (1), and the through holes (2) are symmetrically arranged in two groups along the center line of the base (1), with two holes in each group; a pipe (3) is fixedly arranged on the outside of the base (1) on one side of the through hole (2), and the pipe (3) is arranged in a T shape; four pipes (3) are symmetrically arranged along the center line of the base (1), and a fan (4) is fixedly arranged on the opposite side of the pipe (3).
2. A surface cleaning device for tool production according to claim 1, characterized in that: A transfer port (5) is fixedly provided at one end of the pipeline (3) away from the fan (4), and the transfer port (5) is slidably connected to the collection box (6). The transfer port (5) is connected to the collection box (6) and the pipeline (3), and conveyor belts (7) are provided on the front and rear sides of the base (1).
3. A surface cleaning device for tool production according to claim 2, characterized in that: A mounting seat (8) is fixedly arranged at the upper end of the base (1), the mounting seat (8) is arranged in a door shape, and a hydraulic rod (9) is fixedly arranged inside the mounting seat (8), and two hydraulic rods (9) are symmetrically arranged along the center line of the mounting seat (8).
4. A surface cleaning device for tool production according to claim 3, characterized in that: A pressure plate (10) is fixedly provided at the lower end of the hydraulic rod (9), and the pressure plate (10) is slidably connected to the mounting seat (8). A roller group (11) is rotatably provided below the pressure plate (10) through the base (1), and a rotating shaft (12) is rotatably provided on both sides of the roller group (11) inside the base (1).
5. A surface cleaning device for tool production according to claim 4, characterized in that: The outer surface of the rotating shaft (12) is provided with a slide groove (13), and four slide grooves (13) are evenly arranged around the center of the rotating shaft (12). A spring (14) is arranged at the lower end of the rotating shaft (12), and a rotary cover (15) is rotatably arranged at the upper end of the rotating shaft (12).
6. A surface cleaning device for tool production according to claim 5, characterized in that: The rotary cover (15) is provided with a second slide groove (16) around its periphery, the size and number of the second slide groove (16) being consistent with the first slide groove (13), and a limiting groove (17) being provided between the second slide groove (16) and at the lower end of the rotary cover (15), the area of the limiting groove (17) being consistent with the first slide groove (13).
7. A surface cleaning device for tool production according to claim 6, characterized in that: A mounting frame (18) is slidably arranged inside the slide groove (13), and the lower end of the mounting frame (18) is connected to the spring (14). The mounting frame (18) is arranged in a cross shape, and a cleaning brush (19) is fixedly arranged on the inner side of the upper end of the mounting frame (18), and a grinding block (20) is fixedly arranged on the outer side of the cleaning brush (19) through the mounting frame (18).