Metal pipe butt joint adjusting device

By using bevel gears and threaded rod systems to make the adjustment roller move at the same distance, the problem of concentricity deviation during metal tubes is solved, and higher butt accuracy and sealing are achieved.

CN222768179UActive Publication Date: 2025-04-18MAANSHAN DANGTU FEIXIANG PIPE MFG CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420933591.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2025-04-18
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

There are difficulties in aligning during the docking process of metal pipes, and the concentricity deviation is large, which affects the sealing of the pipeline system. The adjustment device needs to fine-tune the pipe position to ensure that the concentricity and axis deviation after welding is minimized.

Method used

The first bevel gear and the second bevel gear drive the three threaded rods to rotate at the same speed, so that the adjustment roller can move at the same distance until the adjustment roller supports and fixes the metal tubes, so that the centers of the two metal tubes are located on the same horizontal line.

Benefits of technology

The concentricity of the ends of the metal pipe is improved, the butt accuracy is enhanced, and the sealing and stability of the pipeline system after welding is ensured.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222768179U_ABST
    Figure CN222768179U_ABST
Patent Text Reader

Abstract

The utility model discloses a metal pipe butt joint adjusting device, and relates to the technical field of metal pipe machining. According to the metal pipe butt joint adjusting device, a two-way lead screw is movably installed in a base, one end of the two-way lead screw is fixedly connected with a first motor, and the two-way lead screw is in threaded connection with movable seats in a bilateral symmetry mode. In order to overcome the defect that concentricity deviation exists due to the fact that metal pipes are not easy to align during butt joint, a first bevel gear and a second bevel gear drive three threaded rods to rotate at the same speed, so that an adjusting roller can move by the same distance until the metal pipes are supported and fixed by the adjusting roller; and the centers of circles of the left and right metal tubes are positioned on the same horizontal line, so that the concentricity of the end parts of the metal tubes is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of metal pipe processing, in particular to a metal pipe butt adjustment device. Background Art

[0002] In the prior art, in order to extend the overall length of a metal pipe, two or more metal pipes need to be connected together to form a continuous pipeline system to facilitate the transportation of liquids, gases, solids and other substances. However, the following defects may occur during the connection of metal pipes:

[0003] Alignment is difficult. Before welding the ends of the two metal pipes, they need to be butt-jointed. There will be concentricity deviation during butt-jointing. If the concentricity deviation is large, it will affect the sealing of the pipeline system. Therefore, for precise processing, an adjustment device is needed to fine-tune the position of the pipeline so that the ends of the two pipes can achieve better concentricity, ensuring that the concentricity and axis deviation of the pipeline after welding are minimized. Utility Model Content

[0004] The purpose of the utility model is to provide a metal pipe docking adjustment device, which drives three threaded rods to rotate at the same speed through a first bevel gear and a second bevel gear, so that the adjustment rollers can move the same distance until the adjustment rollers support and fix the metal pipes. At this time, the centers of the left and right metal pipes are located on the same horizontal line, thereby improving the concentricity of the ends of the metal pipes to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A metal pipe docking adjustment device comprises a base and an adjustment mechanism, wherein a bidirectional screw rod is movably installed in the base, one end of the bidirectional screw rod is fixedly connected to a first motor, and a movable seat is symmetrically threaded on the bidirectional screw rod;

[0007] The adjustment mechanism includes a docking plate, which is fixedly connected to the movable seat by bolts. The side end of the docking plate is movably provided with an adjustment roller. There are three adjustment rollers and they are distributed in an angular shape. A tube body is movably sleeved outside the adjustment roller, and the length of the adjustment roller is less than the length of the tube body.

[0008] Preferably, a first sliding groove is symmetrically provided on the upper surface of the base, and the movable seat is slidably connected to the first sliding groove.

[0009] Preferably, the interior of the docking plate is hollow and a rotating shaft is movably installed thereon, one end of the rotating shaft is fixedly connected to a second motor, and a first bevel gear is fixedly sleeved on the rotating shaft.

[0010] Preferably, threaded rods are movably installed in the docking plate, the number of the threaded rods is three and they are distributed in a ring array about the rotating shaft, and threaded sleeves are threadedly connected to the threaded rods, and the threaded sleeves are fixedly connected to the adjusting roller.

[0011] Preferably, one end of the threaded rod is fixedly connected to a second bevel gear, and the second bevel gear is meshingly connected to the first bevel gear.

[0012] Preferably, a second slide groove is provided on the docking plate, and the adjusting roller is slidably connected to the second slide groove.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0014] The metal tube docking adjustment device is provided, wherein two tube bodies are respectively sleeved on the left and right docking plates, and then the second motor is started, and the second motor drives the first bevel gear to rotate through the rotating shaft, and the first bevel gear then drives the three threaded rods to rotate at the same speed through the second bevel gear, so that the three adjustment rollers move outward by the same distance until the outer wall of the adjustment roller fits with the inner wall of the tube body, and after the tube body is supported and fixed, the center of the tube body and the center of the rotating shaft are located on a horizontal line, and the centers of the left and right rotating shafts are also on a horizontal line, so the centers of the two tube bodies are located on a horizontal line, so that the concentricity of the two tube body ends can be adjusted, thereby improving the docking accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional diagram of the overall structure of the utility model;

[0016] Figure 2 This is the internal structure diagram of the base of the utility model;

[0017] Figure 3 This is a structural schematic diagram of a docking plate of the utility model;

[0018] Figure 4 This is an internal structural diagram of the docking plate of the present utility model.

[0019] In the figure: 1. base; 11. bidirectional screw; 12. first motor; 13. first slide; 14. moving seat; 2. adjustment mechanism; 21. docking plate; 22. second motor; 23. adjustment roller; 24. second slide; 25. rotating shaft; 26. first bevel gear; 27. second bevel gear; 28. threaded rod; 29. ​​threaded sleeve; 3. tube body. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] To solve the technical problem of how to adjust the concentricity when metal pipes are butt-jointed, please refer to Figure 1-Figure 4 , this embodiment provides the following technical solutions:

[0022] A metal pipe docking adjustment device comprises a base 1 and an adjustment mechanism 2, wherein the adjustment mechanism 2 comprises a docking plate 21, and an adjustment roller 23 is movably provided at the side end of the docking plate 21, wherein there are three adjustment rollers 23 and the adjustment rollers 23 are movably arranged in an angular distribution, and a pipe body 3 is movably sleeved outside the adjustment rollers 23, and the length of the adjustment rollers 23 is less than the length of the pipe body 3.

[0023] The interior of the docking plate 21 is hollow and a rotating shaft 25 is movably installed thereon. One end of the rotating shaft 25 is fixedly connected to the second motor 22. A first bevel gear 26 is fixedly sleeved on the rotating shaft 25. A threaded rod 28 is also movably installed therein. There are three threaded rods 28 and they are distributed in a ring array about the rotating shaft 25. One end of the threaded rod 28 is fixedly connected to the second bevel gear 27, which is meshingly connected to the first bevel gear 26.

[0024] A threaded sleeve 29 is threadedly connected to the threaded rod 28 , and the threaded sleeve 29 is fixedly connected to the adjusting roller 23 . A second sliding groove 24 is provided on the docking plate 21 , and the adjusting roller 23 and the second sliding groove 24 form a sliding connection.

[0025] It should be noted that, in the initial state, the distances between the three adjusting rollers 23 and the rotating shaft 25 are the same, and the three threaded rods 28 , the three threaded sleeves 29 , the three second bevel gears 27 and the three adjusting rollers 23 are all of the same size.

[0026] Specifically, the two tube bodies 3 are sleeved outside the corresponding left and right adjusting rollers 23, and the two second motors 22 are started. The second motors 22 drive the rotating shaft 25 to rotate, and the rotating shaft 25 then drives the first bevel gear 26 fixed thereto to rotate, and the first bevel gear 26 then drives the three second bevel gears 27 meshing therewith to rotate at the same speed, and the second bevel gear 27 then drives the three threaded rods 28 fixed thereto to rotate at the same speed, so that the three threaded sleeves 29 can drive the three adjusting rollers 23 to move the same distance until the outer wall of the adjusting roller 23 is tightly fitted with the inner wall of the tube body 3. At this time, the tube body 3 is supported and fixed, and its center is located on a horizontal line with the center of the rotating shaft 25, and the centers of the left and right rotating shafts 25 are located on a straight line, so that the centers of the left and right tube bodies 3 are located on a straight line, thereby realizing the adjustment of the concentricity of the ends of the tube body 3.

[0027] Among them, the adjusting roller 23 is set in an angular shape, which utilizes the principle of high stability of a triangle to improve the stability of supporting and fixing the tube body 3. The length of the adjusting roller 23 is smaller than the length of the tube body 3 in order to make the end of the tube body 3 protrude for easy welding. The second slide groove 24 is set to limit the movement of the adjusting roller 23 so that the adjusting roller 23 can stably move in translation.

[0028] To solve the technical problem of how to butt metal pipes, please refer to Figure 1-Figure 2 , this embodiment provides the following technical solutions:

[0029] A bidirectional screw rod 11 is movably installed in the base 1, one end of the bidirectional screw rod 11 is fixedly connected to a first motor 12, a movable seat 14 is symmetrically threaded on the bidirectional screw rod 11, a docking plate 21 is fixedly connected to the movable seat 14 by bolts, and a first slide groove 13 is symmetrically opened on the upper surface of the base 1, and the movable seat 14 and the first slide groove 13 form a sliding connection.

[0030] Specifically, when the positions of the two tube bodies 3 are adjusted, the first motor 12 is started, and the first motor 12 drives the bidirectional screw rod 11 to rotate. Under the limitation of the first slide groove 13, the two movable seats 14 can stably translate toward each other, driving the docking plates 21 fixedly connected thereto to translate toward each other until the ends of the two tube bodies 3 are docked.

[0031] Working principle: When the metal pipe docking adjustment device is used, the two pipe bodies 3 are respectively placed on the left and right docking plates 21, and the two second motors 22 are started. The second motors 22 drive the left and right rotating shafts 25 to rotate at the same speed, and the rotating shafts 25 then drive the two first bevel gears 26 fixed thereto to rotate at the same speed. The first bevel gears 26 drive the three second bevel gears 27 meshing therewith to rotate at the same speed, and the second bevel gears 27 then drive the three threaded rods 28 fixed thereto to rotate at the same speed, so that the threaded sleeves 22 threadedly connected to the threaded rods 28 are 9 can move outward by the same distance, thereby driving the three adjusting rollers 23 to move outward by the same distance, until the outer wall of the adjusting roller 23 is tightly fitted with the inner wall of the tube body 3, supporting and fixing the tube body 3. At this time, the centers of the left and right tube bodies 3 are aligned with the center of the rotating shaft 25, and are located on a horizontal line with the center of the rotating shaft 25, so as to achieve concentricity adjustment. Then, the first motor 12 is started, and the first motor 12 drives the bidirectional screw rod 11 to rotate. Under the limit of the first slide groove 13, the two docking plates 21 move toward each other until the ends of the tube body 3 are docked.

[0032] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A metal pipe butt adjustment device, comprising a base (1) and an adjustment mechanism (2), characterized in that: A bidirectional screw rod (11) is movably installed in the base (1), one end of the bidirectional screw rod (11) is fixedly connected to a first motor (12), and a movable seat (14) is symmetrically threadedly connected to the bidirectional screw rod (11); The adjustment mechanism (2) comprises a docking plate (21), the docking plate (21) being fixedly connected to the movable seat (14) by means of bolts, and an adjustment roller (23) being movably provided at the side end of the docking plate (21), the number of the adjustment rollers (23) being three and being distributed in an angular shape, the outer surface of the adjustment rollers (23) being movably covered with a tube body (3), and the length of the adjustment rollers (23) being less than the length of the tube body (3).

2. A metal pipe butt adjustment device according to claim 1, characterized in that: A first sliding groove (13) is symmetrically provided on the upper surface of the base (1), and the movable seat (14) is slidably connected to the first sliding groove (13).

3. The metal pipe butt adjustment device according to claim 1, characterized in that: The interior of the docking plate (21) is hollow and has a rotating shaft (25) movably mounted thereon. One end of the rotating shaft (25) is fixedly connected to a second motor (22). A first bevel gear (26) is fixedly sleeved on the rotating shaft (25).

4. The metal pipe butt adjustment device according to claim 1, characterized in that: A threaded rod (28) is also movably mounted in the docking plate (21). The threaded rods (28) are three in number and are distributed in a ring array about the rotating shaft (25). A threaded sleeve (29) is threadedly connected to the threaded rod (28), and the threaded sleeve (29) is fixedly connected to the adjusting roller (23).

5. A metal pipe butt adjustment device according to claim 4, characterized in that: One end of the threaded rod (28) is fixedly connected to a second bevel gear (27), and the second bevel gear (27) is meshingly connected to the first bevel gear (26).

6. The metal pipe butt adjustment device according to claim 1, characterized in that: The docking plate (21) is provided with a second slide groove (24), and the adjusting roller (23) is slidably connected to the second slide groove (24).