Assembly tool of cubic press

Abstract

An assembly tool of a cubic press belongs to the technical field of cubic press manufacturing and comprises a base, four fixing plates are fixedly mounted on the upper surface of the base, four carrying vehicles are slidably mounted on the upper surface of the base at equal intervals in the circumferential direction, the carrying vehicles are parallel to the adjacent fixing plates, and hydraulic telescopic columns A are fixedly mounted between the carrying vehicles and the adjacent fixing plates; c-shaped lifting openings are formed in the inner sides of the upper surfaces of the carrying vehicles in a penetrating mode, clamping devices are installed on the upper surfaces of the carrying vehicles, a bearing seat is fixedly installed at the center of the base in a penetrating mode, a containing groove is formed in the upper surface of the bearing seat, and a rotary table is rotatably installed in the containing groove and used for carrying an installation base of the six-face constant pressure machine; the whole assembling process of the hinge beam connecting structure is completed through mechanical equipment, the installation angle does not need to be further adjusted, and the installation work between the hinge beams can be simpler and more efficient.

Description

Technical Field

[0001] The utility model belongs to the technical field of six-sided top press manufacturing, and in particular relates to an assembly tool for a six-sided top press. Background Art

[0002] It is well known that artificial superhard materials are synthesized by a six-sided top press under high temperature and high pressure environment; the assembly of the working cylinder of the six-sided top press and the hinge beam is the most critical step in manufacturing the six-sided top press, which is directly related to the performance of the six-sided top press; due to the huge size of the six-sided top press, the six-sided top press needs to use a crane wire rope and a hoist to assemble the six-sided hinged beam with a hammer together during the assembly process.

[0003] The traditional installation method, although assisted by crane wire ropes and lifting equipment, still requires human intervention to adjust the installation angle of the articulated beams during the installation of the four outer articulated beams. Not only is the operation very laborious, but the adjustment process also takes a certain amount of time, affecting the assembly efficiency. A six-sided press assembly tool is specially provided to solve the above technical problems. Utility Model Content

[0004] In view of the problems of laborious operation and low assembly efficiency in the process of installing the four outer hinged beams of the six-sided top press in the prior art, the utility model provides an assembly tool for the six-sided top press. By setting a bearing seat with a turntable, four fixing plates, four hydraulic telescopic columns A, four carriers with C-shaped lifting ports and four clamping devices, the four hinged beams to be installed can be placed in the C-shaped lifting ports of the carrier respectively and lifted by the ear blocks of the hinged beams, and fixed by the clamping devices. After fixation, the corresponding carrier is driven inward by the hydraulic telescopic columns A to buckle the ear block connecting ends of the four hinged beams together. The entire assembly process is completed by mechanical equipment, and there is no need to further adjust the installation angle. The installation work between the hinged beams can be simpler and more efficient, which effectively solves the problems of laborious operation and low assembly efficiency in the process of installing the four outer hinged beams of the six-sided top press in the prior art. The specific technical scheme is as follows:

[0005] An assembly tool for a six-sided top press comprises a base, wherein four fixing plates are fixedly installed on the upper surface of the base, and four trolleys are circumferentially equidistantly slidably installed on the upper surface of the base, the trolleys are parallel to adjacent fixing plates, and hydraulic telescopic columns A are fixedly installed between the trolleys and adjacent fixing plates, and C-shaped lifting openings are penetrated through the inner sides of the upper surfaces of the trolleys, and the C-shaped lifting openings match the size of the hinged beams of the six-sided top presses, and a clamping device is installed on the upper surface of the trolleys, and the clamping device is used to clamp and fix the hinged beams of the six-sided top presses in the C-shaped lifting openings, and a bearing seat is fixedly installed through the center of the base, and a placement groove is opened on the upper surface of the bearing seat, and a turntable is rotatably installed in the placement groove, and the turntable is used to carry the mounting base of the six-sided fixed press, and the four fixed plates are circumferentially evenly distributed with the center of the bearing seat as the axis.

[0006] In the above technical solution, two fixed blocks are fixedly installed on the upper surface of the carrier, and the clamping device includes a U-shaped frame, the outer end of the U-shaped frame is rotatably installed between the corresponding two fixed blocks, and the inner end of the U-shaped frame is symmetrically fixedly installed with two clamping claws, and a hydraulic telescopic column B is rotatably installed on the lower surface of the U-shaped frame, and the end of the hydraulic telescopic column B away from the U-shaped frame is rotatably connected to the upper surface of the carrier.

[0007] In the above technical solution, an arc-shaped plate is fixedly mounted on the lower end of the clamping claw.

[0008] In the above technical solution, a plurality of bearing-type steel balls are equidistantly embedded and rotatably mounted on the lower surface of the turntable in the circumferential direction, and the bearing-type steel balls are rollingly arranged in the placement grooves.

[0009] In the above technical solution, an installation groove is opened in the placement groove, an angle adjustment motor is fixedly installed in the installation groove, the output shaft of the angle adjustment motor is fixedly connected to the lower surface of the turntable, and a plurality of heat dissipation ports are opened through the installation groove.

[0010] In the above technical solution, four rail wheels are fixedly mounted on the lower surface of the vehicle, eight rails are fixedly mounted on the upper surface of the base, and the rail wheels are rollingly arranged on the corresponding rails.

[0011] In the above technical solution, a hanger is fixedly installed in the carrier, an infrared laser locator is fixedly installed at the bottom end of the hanger, and the infrared laser locator is arranged parallel to and above the central axis of the placement slot.

[0012] Compared with the prior art, the assembly tool of the six-sided top press of the utility model has the following beneficial effects:

[0013] 1. The utility model can place four articulated beams to be installed into the C-shaped lifting opening of the vehicle respectively, lift them with the ear blocks of the articulated beams, and fix them by a clamping device. After fixation, the corresponding vehicle is driven to move inward with the help of the hydraulic telescopic column A, so that the ear block connecting ends of the four articulated beams can be buckled together. The whole assembly process is completed by mechanical equipment, and there is no need to further adjust the installation angle, which can make the installation work between the articulated beams simpler and more efficient.

[0014] 2. The utility model can also drive the turntable to rotate through the angle motor, driving the six-sided fixed press base with the hinged beam on the turntable to rotate, so as to cooperate with the infrared laser locator to adjust the installation angle between the lower hinged beam and the circumferential hinge chain, making the overall installation of the six-sided top press more convenient and efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0016] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model.

[0017] Figure 3 It is a schematic diagram of the top structure of the utility model.

[0018] Figure 4 for Figure 1 Enlarged view of the local structure at point a.

[0019] Figure 5 for Figure 1 Enlarged view of the local structure at point b.

[0020] Figure 6 It is a schematic diagram of the structure of the utility model when loading the hinged beam.

[0021] Figure 7 It is a structural schematic diagram of the utility model when splicing hinged beams.

[0022] Figure 1-7 Among them: 1. base; 11. fixed plate; 111. hydraulic telescopic column A; 12. track; 2. vehicle carrier; 21. C-type lifting port; 22. track wheel; 23. fixed block; 24. hanger; 3. clamping device; 31. U-shaped frame; 311. clamping claw; 312. arc plate; 32. hydraulic telescopic column B; 4. bearing seat; 41. placement slot; 411. turntable; 412. load-bearing steel ball; 42. installation slot; 421. heat dissipation port; 43. angle adjustment motor; 5. infrared laser locator. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-Figure 7 , the utility model provides a technical solution:

[0025] An assembly tool for a six-sided top press comprises a base 1, four fixing plates 11 are fixedly installed on the upper surface of the base 1, four trolleys 2 are circumferentially equidistantly slidably installed on the upper surface of the base 1, the trolleys 2 are parallel to the adjacent fixing plates 11, and hydraulic telescopic columns A111 are fixedly installed between the trolleys 2 and the adjacent fixing plates 11, C-shaped lifting openings 21 are penetrated through the inner sides of the upper surfaces of the trolleys 2, and the C-shaped lifting openings 21 match the size of the hinged beam of the six-sided top press, a clamping device 3 is installed on the upper surface of the trolley 2, and the clamping device 3 is used to clamp and fix the hinged beam of the six-sided top press in the C-shaped lifting opening 21, a bearing seat 4 is fixedly installed through the center of the base 1, a placement groove 41 is opened on the upper surface of the bearing seat 4, a turntable 411 is rotatably installed in the placement groove 41, and the turntable 411 is used to carry the installation base of the six-sided fixed press, and the four fixing plates 11 are evenly distributed circumferentially with the center of the bearing seat 4 as the axis.

[0026] When in use, first fix the bottom hinged beam on the six-sided top press base, then place the six-sided top press base on the turntable 411 through the crane hoist, then rotate the six-sided top press base to adjust the ear block of the bottom hinged beam to a position relative to the fixed plate 11, and then, Figure 6 As described above, the articulated beams are adjusted according to the corresponding installation positions so that the ear blocks face downwards, and then the articulated beams are placed in the C-shaped lifting opening 21 of the vehicle 2 through the crane hoist, and are clamped and fixed by the clamping device 3. After that, the hydraulic telescopic column A111 is contracted to drive the corresponding vehicle 2 to move inwards respectively. After moving to a certain distance, as shown in FIG. Figure 7 As shown, the ear blocks of two adjacent articulated beams are buckled together. After buckling, the buckled ear blocks are manually connected together using a fixed shaft, and finally the uppermost articulated beam is lifted by a crane hoist, and its ear blocks are connected to the articulated beam in the circumferential direction. After assembly, the clamping device 3 is opened, and the hydraulic telescopic column A111 is used to drive the carrier 2 to move outward and reset, and finally the assembled six-sided top press is lifted out of the tooling by a crane hoist. The entire assembly process is completed by mechanical equipment, and there is no need to further adjust the installation angle, which can make the installation work between the articulated beams simpler and more efficient.

[0027] It should be noted that if Figure 4 As shown, two fixing blocks 23 are fixedly installed on the upper surface of the vehicle 2, and the clamping device 3 includes a U-shaped frame 31. The outer end of the U-shaped frame 31 is rotatably installed between the corresponding two fixing blocks 23, and the inner end of the U-shaped frame 31 is symmetrically fixedly installed with two clamping claws 311. A hydraulic telescopic column B32 is rotatably installed on the lower surface of the U-shaped frame 31. The end of the hydraulic telescopic column B32 away from the U-shaped frame 31 is rotatably connected to the upper surface of the vehicle 2. When the hinged beam is clamped, the hydraulic telescopic column B32 is contracted to drive the U-shaped frame 31 to flip, thereby driving the clamping claw 311 to flip toward the hinged beam placed in the C-shaped lifting port 21. After flipping to a certain angle, the clamping claw 311 is pressed against the tube edge of the hinged beam to fix it in the C-shaped lifting port 21. When the fixation of the hinged beam is released, the hydraulic telescopic column B32 is contracted to drive the U-shaped frame 31 and the clamping claw 311 to flip in the opposite direction, thereby releasing the fixation of the hinged beam.

[0028] It is worth noting that in the process of clamping the hinged beam, in order to increase the contact area during clamping, Figure 4 As shown, an arc plate 312 is fixedly installed at the lower end of the clamping claw 311, and the arc plate 312 can be used to increase the contact area with the edge of the hinged beam tube, thereby further improving the fixing effect during the clamping process.

[0029] Specifically, if Figure 2 As shown, the lower surface of the turntable 411 is circumferentially equidistantly embedded with a plurality of bearing-type steel balls 412 rotatably installed. The bearing-type steel balls 412 are rollingly arranged in the placement groove 41, and the turntable 411 is rotatably installed in the placement groove 41 through the bearing-type steel balls 412.

[0030] In addition, in order to make it easier to rotate and adjust the installation position of the lowest hinged beam, Figure 2 As shown, a mounting groove 42 is opened in the placement groove 41, and an angle adjustment motor 43 is fixedly installed in the mounting groove 42. The output shaft of the angle adjustment motor 43 is fixedly connected to the lower surface of the turntable 411, and a plurality of heat dissipation ports 421 are opened through the mounting groove 42. The angle adjustment motor 43 can be used to drive the turntable 411 to rotate, thereby driving the lowest hinged beam to rotate and adjust the installation orientation. It should be noted here that the lowest hinged beam is pre-connected with the six-sided top press base. After the two are placed on the turntable 411, due to their own large weight, they do not need to be fixed between the turntable 411 and can rotate with it. Moreover, the size of the placement groove 41 should match the size of the six-sided top press base when it is opened. After the six-sided top press base is placed in the placement groove 41, the outer wall of the six-sided top press base just fits with the inner wall of the placement groove 41.

[0031] Specifically, if Figure 1As shown, four track wheels 22 are fixedly installed on the lower surface of the vehicle 2, and eight tracks 12 are fixedly installed on the upper surface of the base 1. The track wheels 22 are rollingly set on the corresponding tracks 12. The cooperation between the track wheels 22 and the tracks 12 enables the vehicle 2 to be linearly slidably set on the upper surface of the base 1.

[0032] Finally, when adjusting the installation position of the bottom hinged beam, in order to make the installation position adjustment more accurate, Figure 1 and Figure 5 As shown, a hanger 24 is fixedly installed in the carrier 2, and an infrared laser locator 5 is fixedly installed at the bottom end of the hanger 24. The infrared laser locator 5 is arranged parallel to the center axis of the placement slot 41. When the laser of the infrared laser locator 5 is irradiated on the corresponding ear block of the lowest hinged beam, the lowest hinged beam is rotated and adjusted into place, and the angle adjustment motor 43 can be stopped at this time.

Claims

1. An assembly tool for a six-sided top press, comprising a base (1), characterized in that: Four fixed plates (11) are fixedly mounted on the upper surface of the base (1), and four trolleys (2) are circumferentially and equidistantly slidably mounted on the upper surface of the base (1), the trolleys (2) are parallel to adjacent fixed plates (11), and hydraulic telescopic columns A (111) are fixedly mounted between the trolleys (2) and adjacent fixed plates (11), and C-shaped lifting openings (21) are penetrated through the inner side of the upper surface of the trolleys (2), and the C-shaped lifting openings (21) match the size of the hinged beam of the six-sided top press, and the trolleys (2) are A clamping device (3) is installed on the upper surface, and the clamping device (3) is used to clamp and fix the hinged beam of the six-sided top press in the C-shaped lifting port (21). A bearing seat (4) is fixedly installed through the center of the base (1), and a placement groove (41) is opened on the upper surface of the bearing seat (4). A turntable (411) is rotatably installed in the placement groove (41), and the turntable (411) is used to carry the installation base of the six-sided fixed press. The four fixed plates (11) are evenly distributed in the circumferential direction with the center of the bearing seat (4) as the axis.

2. The assembly tool of the six-sided top press according to claim 1 is characterized in that: Two fixing blocks (23) are fixedly mounted on the upper surface of the vehicle (2); the clamping device (3) comprises a U-shaped frame (31); the outer end of the U-shaped frame (31) is rotatably mounted between the two corresponding fixing blocks (23); and the inner end of the U-shaped frame (31) is symmetrically fixedly mounted with two clamping claws (311); a hydraulic telescopic column B (32) is rotatably mounted on the lower surface of the U-shaped frame (31); and one end of the hydraulic telescopic column B (32) away from the U-shaped frame (31) is rotatably connected to the upper surface of the vehicle (2).

3. The assembly tool of the six-sided top press according to claim 2, characterized in that: An arc-shaped plate (312) is fixedly mounted on the lower end of each clamping claw (311).

4. The assembly tool of the six-sided top press according to claim 1, characterized in that: A plurality of bearing-type steel balls (412) are rotatably embedded and equidistantly mounted on the lower surface of the turntable (411), and the bearing-type steel balls (412) are rollingly arranged in the placement groove (41).

5. The assembly tool of the six-sided top press according to claim 4, characterized in that: A mounting groove (42) is provided in the placement groove (41), an angle adjustment motor (43) is fixedly installed in the mounting groove (42), an output shaft of the angle adjustment motor (43) is fixedly connected to the lower surface of the turntable (411), and a plurality of heat dissipation openings (421) are provided through the mounting groove (42).

6. The assembly tool of the six-sided top press according to claim 1, characterized in that: Four track wheels (22) are fixedly mounted on the lower surface of the vehicle (2), eight tracks (12) are fixedly mounted on the upper surface of the base (1), and the track wheels (22) are rollingly arranged on the corresponding tracks (12).

7. The assembly tool for a six-sided top press according to claim 4, characterized in that: A hanger (24) is fixedly installed in the carrier (2), and an infrared laser locator (5) is fixedly installed at the bottom end of the hanger (24). The infrared laser locator (5) is arranged parallel to the center axis of the placement groove (41).

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