PACK large module overturning structure and module production line
By designing the PACK large module flip structure, using the combination of rotating tooling and positioning parts, the problems of difficulty and low efficiency of large module flip are solved, and the safety, efficiency and automatic flip of the module are achieved.
Patent Information
- Application Number
- CN202420924450.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-04-28
AI Technical Summary
Due to its large size, large weight, difficult rotation and transportation, complicated operation steps and rotation risks, resulting in low flip efficiency.
A PACK large module flip structure is designed, including fixed tooling, rotary tooling and positioning parts. The rotating tool is rotatably connected to the fixed tool, driving the module to rotate simultaneously, and the positioning member is used to fix the rotating tool in a preset position.
Through this flip structure, the module can be easily rotated 90 degrees, simplifying operation steps, improving production efficiency, reducing safety risks, and shortening production cycles.
Smart Images
Figure CN222768370U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of battery module production lines, and in particular to a PACK large module flip structure and a module production line. Background Art
[0002] In the field of electric vehicles, PACK modules usually refer to power battery modules and packs. Power battery modules are modular devices that assemble multiple battery cells together in a certain electrical connection method, which play the role of connecting, protecting and managing battery cells. Power battery packs refer to devices that assemble multiple battery modules together in a certain electrical connection method to form an integral unit, which directly provides power for electric vehicles.
[0003] In addition, in the manufacturing industry, the module PACK production line is an important production line, which is widely used in electronics, automobiles, new energy and other fields. It realizes the efficiency and intelligence of product manufacturing and becomes an important force in promoting the advent of the Industrial 4.0 era. The module PACK production line not only focuses on efficient production, but also pays attention to green environmental protection and sustainable development, promoting the development of the manufacturing industry in a more intelligent, efficient and environmentally friendly direction.
[0004] The PACK large module is large in size and weight, making it very difficult to rotate and transport. The operating steps are complicated and there is a risk of rotation. Utility Model Content
[0005] The purpose of the utility model includes, for example, providing a PACK large module flipping structure, which can improve the problem of difficulty and low efficiency in flipping the PACK large module.
[0006] The purpose of the utility model also includes providing a module production line, which can improve the problem of difficulty in flipping large PACK modules and low efficiency.
[0007] The embodiments of the present invention can be implemented as follows:
[0008] An embodiment of the utility model provides a PACK large module flipping structure, including a fixed tooling, a rotating tooling and a positioning piece, wherein the fixed tooling is used to be fixed on the ground; the rotating tooling is rotatably connected to the fixed tooling, and the rotating tooling has a fixing space and a fixing hole for fixing the module; the rotating tooling is used to drive the module to rotate synchronously during the rotation process; the positioning piece is used to fix the rotating tooling rotated to a preset position with the fixed tooling.
[0009] In addition, the PACK large module flip structure provided by the embodiment of the utility model may also have the following additional technical features:
[0010] Optionally, a rotation centerline of the rotating tool relative to the fixed tool coincides with the center of gravity of the rotating tool.
[0011] Optionally, the center of gravity of the rotating tool coincides with the center of gravity of the module fixed in the fixed space.
[0012] Optionally, the fixed tooling includes a fixed frame and a supporting frame; the fixed frame is used to be fixed on the ground; the supporting frames are respectively fixed on two opposite sides of the fixed frame; and the rotating tooling is rotatably connected between the two supporting frames.
[0013] Optionally, the fixed tooling further includes an anti-collision piece and an anti-collision pad; the anti-collision piece is fixed to the bottom ends of the two support frames, the anti-collision pad is fixed to the anti-collision piece, and the anti-collision pad is used to interfere with the rotating tooling rotated to a vertical state.
[0014] Optionally, the positioning member is a positioning pin; the positioning pin is connected to the supporting frame, and the positioning pin is used to be connected and fixed to the rotating tooling rotated to a horizontal state.
[0015] Optionally, the rotating tooling includes a vertical frame, a horizontal frame and an oblique frame; the vertical frame and the horizontal frame are vertically connected and fixed to each other, one side edge of the vertical frame and the horizontal frame adjacent to each other is connected and fixed by the oblique frame, and the other side edge of the vertical frame and the horizontal frame adjacent to each other is also connected and fixed by the oblique frame; the vertical frame, the horizontal frame and the two oblique frames enclose the fixed space.
[0016] Optionally, the rotating tool further includes a fixing plate; the fixing plate is fixed on the vertical frame, and the fixing plate is provided with a plurality of fixing holes, and the plurality of fixing holes are used for correspondingly fixing with the module holes on the module.
[0017] Optionally, the rotating tooling rotates between a vertical state and a horizontal state relative to the fixed tooling; the preset position is a horizontal state, and the positioning member fixes the rotating tooling rotated to the horizontal state with the fixed tooling.
[0018] The embodiment of the utility model further provides a module production line, which includes a PACK large module flip structure.
[0019] The beneficial effects of the PACK large module flipping structure and module production line of the embodiment of the utility model include, for example:
[0020] The PACK large module flipping structure includes a fixed tooling, a rotating tooling and a positioning piece. The fixed tooling is used to be fixed on the ground; the rotating tooling is rotatably connected to the fixed tooling, and the rotating tooling has a fixed space and a fixed hole for fixing the module; the rotating tooling is used to drive the module to rotate synchronously during the rotation process; the positioning piece is used to fix the rotating tooling rotated to a preset position with the fixed tooling.
[0021] The module is fixed on the rotating fixture, and the rotating fixture is manually pushed to rotate. By using the lever principle, the rotating fixture and the module can be pushed to rotate synchronously with less effort, so as to facilitate the assembly of the module or the installation of components, thereby improving the efficiency and safety of the production process.
[0022] The module production line, including the above-mentioned PACK large module flipping structure, can improve the problem of difficulty and low efficiency in flipping the PACK large module. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0024] Figure 1 A schematic diagram of the structure of the first perspective after the PACK large module flip structure provided in this embodiment is fixed to the module;
[0025] Figure 2 A schematic diagram of the structure of the PACK large module flip structure provided in this embodiment after the module is fixed from a second viewing angle;
[0026] Figure 3 A schematic diagram of the structure of the PACK large module flip structure provided in this embodiment from a first perspective;
[0027] Figure 4 A structural schematic diagram of a second viewing angle of the PACK large module flip structure provided in this embodiment;
[0028] Figure 5 A schematic structural diagram of a PACK large module flip structure provided in this embodiment from a third perspective;
[0029] Figure 6 A schematic structural diagram of the fourth viewing angle of the PACK large module flip structure provided in this embodiment.
[0030] Icon: 10-PACK large module flip structure; 100-fixed tooling; 110-fixed frame; 120-support frame; 130-anti-collision part; 140-anti-collision pad; 150-rotating axis; 200-rotating tooling; 210-vertical frame; 220-horizontal frame; 230-oblique frame; 240-fixed space; 250-fixed plate; 251-fixed hole; 300-locating pin; 400-rotating handle; 500-module. DETAILED DESCRIPTION
[0031] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.
[0032] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0033] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0034] In the description of the present utility model, it should be noted that if the terms "upper", "lower", "inside", "outside", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the accompanying drawings, or is the orientation or position relationship in which the utility model product is usually placed when used. It is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation on the present utility model.
[0035] In addition, the terms “first”, “second”, etc., if used, are merely used to distinguish between the descriptions and should not be understood as indicating or implying relative importance.
[0036] It should be noted that, in the absence of conflict, the features in the embodiments of the present invention may be combined with each other.
[0037] Combine the following Figures 1 to 6 The PACK large module flip structure 10 provided in this embodiment is described in detail.
[0038] Please refer to Figure 1 and Figure 2 The embodiment of the utility model provides a PACK large module flip structure 10, including a fixed tooling 100, a rotating tooling 200 and a positioning piece, wherein the fixed tooling 100 is used to be fixed on the ground; the rotating tooling 200 is rotatably connected to the fixed tooling 100, and the rotating tooling 200 has a fixing space 240 and a fixing hole 251 for fixing the module 500; the rotating tooling 200 is used to drive the module 500 to rotate synchronously during the rotation process; the positioning piece is used to fix the rotating tooling 200 rotated to a preset position with the fixed tooling 100.
[0039] First, the module 500 is placed in the fixed space 240, and the fixing holes 251 are aligned with the positions of the module 500 holes on the module 500 and fixed. The module 500 is provided with module 500 holes corresponding to the positions of the fixing holes 251, and the number and positions of the module 500 holes match the number and positions of the fixing holes 251. There are multiple fixing holes 251, and there are also multiple module 500 holes on the module 500, and the multiple fixing holes 251 correspond to the multiple module 500 holes.
[0040] The module 500 is fixed on the rotating fixture 200, and the rotating fixture 200 is manually pushed to rotate. By using the lever principle, it is possible to push the rotating fixture 200 and the module 500 to rotate synchronously with relatively little effort, so as to facilitate the assembly of the module 500 or the installation of components. After rotating to the preset position, the rotating fixture 200 is fixed to the fixed fixture 100 by the positioning member to achieve the position fixation of the module 500. The preset position is designed according to the position where the module 500 needs to stay in the end. The positioning member can be a positioning pin 300, a positioning bolt or other fasteners.
[0041] The module 500 is manually rotated to a preset angle by using the rotating fixture 200, so as to facilitate the transportation and operation of the module 500. The problems of the module 500 being large in size and weight, difficult to operate and having a high risk of flipping are avoided, the steps are simplified, and the efficiency of the production process is improved; the safety risks caused by the rotation of the large module 500 are avoided, the rotation process of the module 500 is simplified, the production cycle is greatly shortened, and the safety of the production process is improved.
[0042] In this embodiment, the rotation center line of the rotating tool 200 relative to the fixed tool 100 coincides with the center of gravity of the rotating tool 200. The principle of center point labor saving is used to easily rotate the entire package module 500. Specifically, the rotating tool 200 is rotatably connected to the fixed tool 100 through the rotating shaft 150, and the center line of the rotating shaft 150 passes through the center of gravity of the rotating tool 200, so manually pushing the rotating tool 200 to rotate is more labor-saving.
[0043] In this embodiment, the center of gravity of the rotating fixture 200 coincides with the center of gravity of the module 500 fixed in the fixed space 240. After the module 500 is fixed in the fixed space 240, the center of gravity of the module 500 coincides with the center of gravity of the rotating fixture 200, so that the rotation center line of the rotating fixture 200 can be kept passing through the center of gravity, achieving the purpose of labor-saving flipping. Flipping modules 500 of different specifications can match rotating fixtures 200 of different specifications to keep the center of gravity coincident.
[0044] Reference Figure 3 , Figure 4 and Figure 5 In this embodiment, the fixed tooling 100 includes a fixed frame 110 and a support frame 120; the fixed frame 110 is used to be fixed on the ground; the support frames 120 are respectively fixed on two opposite sides of the fixed frame 110; and the rotating tooling 200 is rotatably connected between the two support frames 120.
[0045] It should be noted that the “horizontal” and “vertical” mentioned in this article are based on the fact that the PACK large module flip structure 10 is placed horizontally on the ground and the rotating tooling 200 is naturally in a hanging state without any force.
[0046] Specifically, the fixed frame 110 is horizontally arranged, the support frame 120 is vertically arranged, and there are two support frames 120, which are fixed on two opposite sides of the fixed frame 110. Specifically, the support frames 120 are triangular in structure. The rotating tool 200 is rotatably arranged between the two support frames 120 through the rotating shaft 150, so that the rotating tool 200 can be rotated at an angle.
[0047] Reference Figure 2 and Figure 6 In this embodiment, the fixed tooling 100 further includes an anti-collision member 130 and an anti-collision pad 140; the anti-collision member 130 is fixed to the bottom ends of the two support frames 120, and the anti-collision pad 140 is fixed on the anti-collision member 130, and the anti-collision pad 140 is used to resist the rotating tooling 200 rotated to a vertical state.
[0048] The anti-collision member 130 and the anti-collision pad 140 are fixed at one end of the two support frames 120, and are used to resist the rotating tool 200 that is rotated to the vertical hanging state, preventing the rotating tool 200 from continuing to rotate, so that the rotating tool 200 stays in the vertical hanging state. Figure 2 The relative positions in the figure are introduced. The rotating fixture 200 can be manually pushed to rotate counterclockwise, driving the module 500 to rotate counterclockwise to other positions. When not pushed, the rotating fixture 200 and the module 500 rotate clockwise to a vertical state under the action of gravity, and the rotating fixture 200 conflicts with the cushion block, and the rotating fixture 200 cannot continue to rotate clockwise. Figure 2As shown, the rotary tool 200 can rotate counterclockwise, but cannot rotate clockwise because of the obstruction of the spacer.
[0049] The provision of the anti-collision member 130 and the anti-collision pad 140 helps to limit the rotation of the rotating tool 200, and prevents the rotating tool 200 from rotating and being unable to stop due to inertia. Specifically, the anti-collision member 130 adopts an anti-collision beam, and the two ends of the anti-collision beam are respectively fixed to the two support frames 120, and the anti-collision pad adopts a soft rubber pad, which can buffer the rotation of the rotating tool 200, and prevent the rotating tool 200 from hitting the anti-collision beam due to the large inertia force.
[0050] Reference Figure 2 and Figure 5 In this embodiment, the positioning member is a positioning pin 300; the positioning pin 300 is connected to the support frame 120, and the positioning pin 300 is used to connect and fix with the rotating tooling 200 rotated to a horizontal state.
[0051] The positioning pin 300 is threadedly connected to the support frame 120 . When the rotary fixture 200 rotates to a preset position and the preset hole of the rotary fixture 200 corresponds to the position of the positioning pin 300 , the positioning pin 300 is fixed to the preset hole on the rotary fixture 200 .
[0052] Reference Figure 3 and Figure 4 In this embodiment, the rotating tooling 200 includes a vertical frame 210, a horizontal frame 220 and an oblique frame 230; the vertical frame 210 and the horizontal frame 220 are vertically connected and fixed to each other, one side edge of the vertical frame 210 and the horizontal frame 220 adjacent to each other is connected and fixed by the oblique frame 230, and the other side edge of the vertical frame 210 and the horizontal frame 220 adjacent to each other is also connected and fixed by the oblique frame 230; the vertical frame 210, the horizontal frame 220 and the two oblique frames 230 enclose a fixed space 240.
[0053] It should be noted that the "vertical" in this article does not require that the angle between the two must be 90°, but can be slightly inclined, for example, the angle range is within 88°-90°, and the two can still be considered vertical. Example: The angle between the vertical frame 210 and the horizontal frame 220 can also be 88°, 89°, etc.
[0054] The vertical frame 210 is fixed on the horizontal frame 220, and the oblique frame 230 connects and fixes the two side edges of the vertical frame 210 and the horizontal frame 220. The oblique frame 230 is rotatably connected to the support frame 120. The vertical frame 210, the horizontal frame 220 and the oblique frame 230 enclose a fixed space 240, and a fixing hole 251 is opened on the vertical frame 210. The module 500 is placed in the fixed space 240, and the module 500 is fixed through the fixing hole 251.
[0055] Reference Figure 3 , Figure 4 and Figure 5 In this embodiment, the rotary tooling 200 further includes a fixing plate 250 ; the fixing plate 250 is fixed on the vertical frame 210 , and the fixing plate 250 is provided with a plurality of fixing holes 251 , and the plurality of fixing holes 251 are used to be fixed correspondingly to the holes of the module 500 on the module 500 .
[0056] The fixing plate 250 is vertically fixed on the vertical frame 210 . After the module 500 is placed in the fixing space 240 , it abuts against the fixing plate 250 and is then fixed to the fixing holes 251 on the fixing plate 250 .
[0057] Reference Figures 1 to 6 In this embodiment, the rotating tooling 200 rotates between a vertical state and a horizontal state relative to the fixed tooling 100; the preset position is a horizontal state, and the positioning member fixes the rotating tooling 200 rotated to a horizontal state with the fixed tooling 100.
[0058] Figures 1 to 6 In the embodiment, the rotating fixture 200 is in a vertical state, and the rotating fixture 200 is in a horizontal state after rotating 90 degrees. The rotating fixture 200 is fixed after being rotated to a horizontal state, and the fixing in a horizontal state is also the most labor-saving and can reduce the torque on the positioning member.
[0059] Reference Figure 1 In this embodiment, the fixed tool 100 also includes a rotating handle 400, which is fixed to the top of the vertical frame 210 for manual hand-held operation.
[0060] According to a PACK large module flipping structure 10 provided in this embodiment, the working principle of the PACK large module flipping structure 10 is: using this flipping structure to manually rotate the PACK large module 500 90 degrees, so as to facilitate the transportation and operation of the module 500; placing the PACK module 500 stably on the rotating tooling 200; manually loosening the positioning pin 300, and manually rotating the handle 400 counterclockwise to rotate the rotating tooling 200 90 degrees counterclockwise and stably tilting it on the fixed tooling 100; manually fixing the positioning pin 300 to protect the rotating tooling 200 from tilting; using the center point labor-saving principle to easily rotate the entire package module 500 90 degrees.
[0061] The PACK large module flip structure 10 provided in this embodiment has at least the following advantages:
[0062] After the module 500 and the tooling are in place, the rotating frame is manually rotated to flip the entire package of modules 500 by 90 degrees. This method avoids the risks of module 500 flipping due to the large weight of the module 500, manual participation, and the complicated operation steps. The rotating tooling 200 is used to automatically flip the heavy module 500 by 90 degrees, thereby improving the efficiency of the production process, avoiding the safety risks caused by the rotation of the large module 500, simplifying the module 500 rotation process, greatly shortening the production cycle, and improving the safety of the production process.
[0063] By utilizing the PACK large module flipping structure 10 to rotate the entire package module 500, the flipping function of all PACK modules 500 can be realized. The center point effort-saving principle can be utilized to complete the flipping function of the entire package module 500 using very little force, which can avoid uncontrollable situations that may occur when the entire package module 500 is flipped using other methods, thereby achieving improved efficiency in production and automation of the flipping module 500.
[0064] The anti-collision pad 140 is added to prevent the module 500 from hitting the module after it rotates and falls, so that many whole packages of modules 500 can be turned over on this tooling, which can reduce the waste of resources.
[0065] The positioning pin 300 can limit the protection of the entire package module 500 after it falls and the protection of the rotating frame, thereby preventing the rotating frame from moving after the module 500 falls, greatly increasing the safety and reliability of this structure.
[0066] The embodiment of the utility model also provides a module production line. The module production line includes a PACK large module flip structure 10. In the module production line, the PACK large module flip structure 10 is used to facilitate flipping the module 500, and then install and disassemble the components. The automatic flip design structure using the center point rotation principle is suitable for the automatic flipping of all PACK modules 500 on the assembly line. It can save time and effort in the automatic flipping of the module 500, greatly improve the efficiency of automated production, increase production capacity, and reduce manpower input.
[0067] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed by the utility model should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.
Claims
1. A PACK large module flip structure, characterized in that: include: A fixing tool (100), wherein the fixing tool (100) is used to be fixed on the ground; A rotating tool (200), the rotating tool (200) being rotatably connected to the fixed tool (100), the rotating tool (200) having a fixing space (240) and a fixing hole (251) for fixing the module (500); the rotating tool (200) is used to drive the module (500) to rotate synchronously during the rotation process; and a positioning member, wherein the positioning member is used to fix the rotating tool (200) rotated to a preset position with the fixing tool (100).
2. The PACK large module flip structure according to claim 1 is characterized in that: The rotation center line of the rotating tool (200) relative to the fixed tool (100) coincides with the center of gravity of the rotating tool (200).
3. The PACK large module flip structure according to claim 2 is characterized in that: The center of gravity of the rotating tool (200) coincides with the center of gravity of the module (500) fixed in the fixed space (240).
4. The PACK large module flip structure according to any one of claims 1 to 3, characterized in that: The fixed tool (100) comprises a fixed frame (110) and a supporting frame (120); the fixed frame (110) is used to be fixed on the ground; the supporting frames (120) are respectively fixed on two opposite sides of the fixed frame (110); and the rotating tool (200) is rotatably connected between the two supporting frames (120).
5. The PACK large module flip structure according to claim 4 is characterized in that: The fixed tool (100) further comprises an anti-collision member (130) and an anti-collision pad (140); the anti-collision member (130) is fixed to the bottom ends of the two support frames (120), the anti-collision pad (140) is fixed to the anti-collision member (130), and the anti-collision pad (140) is used to collide with the rotating tool (200) rotated to a vertical state.
6. The PACK large module flip structure according to claim 4, characterized in that: The positioning member is a positioning pin (300); the positioning pin (300) is connected to the support frame (120), and the positioning pin (300) is used to be connected and fixed to the rotating tool (200) rotated to a horizontal state.
7. The PACK large module flip structure according to any one of claims 1 to 3, characterized in that: The rotary tooling (200) comprises a vertical frame (210), a horizontal frame (220) and an oblique frame (230); the vertical frame (210) and the horizontal frame (220) are vertically connected and fixed to each other, one side edge of the vertical frame (210) and the horizontal frame (220) being adjacent to each other is connected and fixed by the oblique frame (230), and the other side edge of the vertical frame (210) and the horizontal frame (220) being adjacent to each other is also connected and fixed by the oblique frame (230); the vertical frame (210), the horizontal frame (220) and the two oblique frames (230) enclose the fixed space (240).
8. The PACK large module flip structure according to claim 7, characterized in that: The rotary tooling (200) further comprises a fixing plate (250); the fixing plate (250) is fixed on the vertical frame (210); the fixing plate (250) is provided with a plurality of fixing holes (251); the plurality of fixing holes (251) are used for correspondingly fixing with holes of the module (500) on the module (500).
9. The PACK large module flip structure according to any one of claims 1 to 3, characterized in that: The rotating tool (200) rotates between a vertical state and a horizontal state relative to the fixed tool (100); the preset position is a horizontal state, and the positioning member fixes the rotating tool (200) rotated to the horizontal state with the fixed tool (100).
10. A module production line, characterized in that: The module production line includes the PACK large module flipping structure described in any one of claims 1-9.