Novel assembly support

By designing a new assembly bracket and using the automatic adjustment function of the lifting rack and support table, the problem of difficulty in assembling some installation points during the assembly process of the battery system is solved, improving assembly efficiency and reducing safety hazards.

CN222768398UActive Publication Date: 2025-04-18SHANGHAI RONGHE ZHIDIAN NEW ENERGY CO LTD
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Patent Information

Application Number
CN202421461490.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-04-18
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

During the assembly process of existing battery systems, some installation points are not easy to assemble, and parts need to be manually raised for assembly, resulting in inefficiency and safety hazards.

Method used

A new type of assembly bracket is designed, including a bottom frame, a lifting frame and a support table. The lifting frame is lifted and lowered in the vertical direction of the bottom frame. The workpiece limit and hollow area are set on the support table. The lifting column realizes synchronous lifting and lowering movement through the telescopic cylinder or cylinder, and the support table can automatically adjust the height of the workpiece.

Benefits of technology

By automatically adjusting the height of the workpiece, the assembly efficiency is significantly improved and the risks and safety risks of manual operation are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel assembling support which comprises a bottom frame, a lifting frame and a supporting table. The lifting frame is connected to the bottom frame, the lifting frame can ascend and descend in the direction perpendicular to the bottom frame, the supporting table is connected to the side, away from the bottom frame, of the lifting frame, a workpiece limiting part is arranged on the supporting table, and the supporting table is provided with a plurality of hollowed-out areas. When the novel assembling support supports a workpiece, the supporting table can be automatically lifted or descended, the workpiece is adjusted to the proper height, manual or machine assembling of the workpiece is facilitated, and the assembling efficiency is remarkably improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery assembly, in particular to a novel assembly bracket. Background Art

[0002] During the assembly process of existing battery systems, due to space and layout limitations, some installation points are inevitably difficult to assemble, and parts often need to be lifted for assembly. During the assembly process, workers operate under the lifted parts. If the workpiece is lifted manually, it will take more man-hours to operate, which is not conducive to improving work efficiency. If a crane is used to lift the workpiece, there are certain safety hazards.

[0003] In view of this, the present utility model is proposed. Utility Model Content

[0004] The utility model provides a novel assembly bracket.

[0005] The utility model adopts the following technical solutions:

[0006] A novel assembly bracket comprises:

[0007] bottom rack;

[0008] A lifting frame, the lifting frame is connected to the bottom frame, and the lifting frame can move up and down in a direction perpendicular to the bottom frame;

[0009] The support platform is connected to a side of the lifting frame away from the bottom frame, a workpiece limiting portion is arranged on the support platform, and the support platform has a plurality of hollow areas.

[0010] Optionally, the lifting frame includes a plurality of lifting columns, and two ends of each of the lifting columns are respectively connected to the bottom frame and the support platform.

[0011] Optionally, the lifting column has any one of a telescopic oil cylinder, a telescopic air cylinder and a lifting screw device;

[0012] The lifting columns move up and down synchronously.

[0013] Optionally, each of the lifting columns extends out of the support platform.

[0014] Optionally, the support platform includes a plurality of beam segments;

[0015] The beam sections are arranged in a staggered manner, are located in the same plane, and form a plurality of hollow areas.

[0016] Optionally, the limiting portion includes a positioning shaft arranged on part of the beam section.

[0017] Optionally, the support platform is a tic-tac-toe frame formed by welding a plurality of beam segments;

[0018] The four sides of the support platform each have two outrigger beam sections;

[0019] Each of the lifting columns is connected to a corresponding outrigger beam section.

[0020] Optionally, an oblique brace is connected between the lifting column and the supporting platform.

[0021] Optionally, connecting beams are connected between at least some of the adjacent columns.

[0022] Optionally, the novel assembly bracket includes a clamping mechanism;

[0023] The clamping mechanism is arranged on the lifting frame or the supporting platform;

[0024] The clamping mechanism is used to clamp or release the workpiece supported on the support table.

[0025] The specific implementation of the utility model is further described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] The accompanying drawings are part of this application and are used to provide a further understanding of the utility model. The schematic embodiments of the utility model and their descriptions are used to explain the utility model, but do not constitute an improper limitation on the utility model. Obviously, the drawings described below are only some embodiments. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work. In the drawings:

[0027] Figure 1 A schematic diagram of the matching structure of a novel assembly bracket and a workpiece provided in an embodiment of the present application is shown;

[0028] Figure 2 A schematic structural diagram of a novel assembly bracket provided in an embodiment of the present application is shown.

[0029] In the figure: 1. bottom frame; 2. lifting column; 3. support platform; 31. limit part; 32. extended beam section; 4. diagonal support; 5. connecting beam; 6. clamping mechanism; 61. connecting seat; 62. rotating block; 7. workpiece.

[0030] It should be noted that these drawings and textual descriptions are not intended to limit the conceptual scope of the present invention in any way, but rather to illustrate the concept of the present invention for those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION

[0031] In order to make the purpose, technical solutions and advantages of the embodiments of the utility model clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. The following embodiments are used to illustrate the utility model but are not used to limit the scope of the utility model.

[0032] In the description of the present invention, it should be noted that the terms "upper", "lower", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or component referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0033] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0034] See also Figure 1 and Figure 2 As shown, the embodiment of the present application provides a new type of assembly bracket, including: a bottom frame 1, a lifting frame and a support platform 3. The bottom frame 1 can directly contact the ground and be fixed to the ground by a fixing member, so as to stably support the entire assembly bracket. The lifting frame is connected to the bottom frame 1, and the lifting frame can move up and down in a direction perpendicular to the bottom frame 1. The support platform 3 is connected to the side of the lifting frame away from the bottom frame 1. A workpiece stopper 31 is provided on the support platform 3, and the support platform 3 has multiple hollow areas.

[0035] The support platform 3 is provided with a workpiece stopper 31, which can cooperate with the workpiece 7 when the workpiece 7 is placed on the support platform 3 to prevent or reduce the displacement of the workpiece 7 relative to the support platform 3. The support platform 3 is provided with a hollow area to avoid the parts of the workpiece 7 that need to be operated, so that workers can conveniently perform assembly operations on the workpiece 7.

[0036] The novel assembly bracket provided in the embodiment of the present application can automatically raise or lower the support platform 3 when supporting the workpiece 7, and adjust the workpiece 7 to a suitable height, thereby facilitating manual or machine assembly of the workpiece 7 and significantly improving assembly efficiency.

[0037] In some possible implementations, the lifting frame includes a plurality of lifting columns 2, and both ends of each lifting column 2 are respectively connected to the bottom frame 1 and the support platform 3. Each lifting column 2 can independently move up and down, and by controlling the synchronous lifting and down movement of each lifting column 2, the support platform 3 can be smoothly raised or lowered. Each lifting column 2 acts on different parts of the support platform 3, so that the support platform 3 is uniformly stressed as a whole.

[0038] In some possible implementations, the lifting columns 2 have any one of a telescopic oil cylinder, a telescopic air cylinder and a lifting screw device, and the lifting columns move synchronously.

[0039] The lifting column may include a telescopic oil cylinder, the cylinder barrel of the telescopic oil cylinder is directly or indirectly fixedly connected to the bottom frame 1, and the telescopic rod of the telescopic oil cylinder is directly or indirectly connected to the support platform 3. The telescopic rod can slide along the cylinder barrel to lift or lower the support platform 3.

[0040] In some possible implementation schemes, the top end of each lifting column 2 extends out of the support platform 3. A receiving cavity is formed between the top end of each lifting column 2 and the support platform 3, which can be conveniently loaded with the workpiece 7. When the workpiece 7 is supported on the support platform 3, the top end of each lifting column is respectively limited to the peripheral side of the workpiece 7, limiting the position of the workpiece 7 and preventing the workpiece 7 from leaving the support platform 3.

[0041] In some possible implementation schemes, the support platform 3 includes a plurality of beam segments, each of which is staggered and located in the same plane, and each of which forms a plurality of hollow areas.

[0042] In this embodiment, each beam segment can be welded and fixed, and a support platform 3 with a mesh structure is formed by splicing multiple beam segments. When the workpiece 7 is placed on the support platform 3, the bottom of the workpiece 7 is exposed to the mesh of the support platform 3, which can facilitate the staff to perform assembly operations on the bottom of the workpiece 7.

[0043] In some possible implementations, the position limiting portion 31 includes a positioning shaft disposed on part of the beam segment. Positioning matching holes may be disposed on the workpiece 7. When the workpiece 7 is placed on the support platform 3, each positioning shaft is respectively inserted into the corresponding positioning matching hole to limit the position of the workpiece 7. This prevents the workpiece 7 from moving along the support platform 3.

[0044] In some possible implementation schemes, the support platform 3 is a cross-shaped frame formed by welding a plurality of beam segments, and the four sides of the support platform 3 each have two outrigger beam segments 32 , and each of the lifting columns 2 is respectively connected to a corresponding outrigger beam segment 32 .

[0045] The support platform 3 adopts a tic-tac-toe frame, which can avoid the peripheral edges of the workpiece 7, especially the four corners of the workpiece 7. The bottom of the workpiece 7 is less blocked, and the staff does not need to drill into the bottom of the assembly bracket to perform assembly operations. The staff can directly perform assembly operations on the bottom edge of the workpiece 7 on the outside of the assembly bracket. For example, there are multiple screw holes around the bottom of the workpiece 7 that need to be assembled with bolts. The staff standing on the outside of the assembly bracket can smoothly reach under the workpiece with both hands to assemble the bolts. The operation is convenient, which significantly improves work efficiency and reduces safety hazards.

[0046] In some possible implementation schemes, an oblique brace 4 is connected between the lifting column 2 and the support platform 3. One end of the oblique brace 4 can be welded to the telescopic rod of the lifting column 2, and the other end of the oblique brace 4 can be welded to the beam section on the support platform 3, thereby enhancing the structural strength between the lifting column 2 and the support platform 3, and the entire assembly bracket is not easily deformed.

[0047] In some possible implementations, at least some of the adjacent columns are connected by connecting beams 5. The connecting beams 5 can be close to the bottom frame 1 and away from the support platform 3 to avoid affecting the assembly operation of the operator.

[0048] In some possible implementations, the novel assembly bracket includes a clamping mechanism 6, which is disposed on the lifting frame or the support platform 3, and is used to clamp or release a workpiece 7 supported on the support platform 3. The setting of the clamping mechanism 6 can ensure the safety and reliability of the assembly process.

[0049] For example, the clamping mechanism 6 can be arranged at the top of the telescopic rod of the lifting column 2, and the clamping mechanism 6 can include a driving member, a rotating block 62 and a connecting seat 61, wherein the connecting seat 61 is connected to the top of the telescopic rod, the rotating block 62 is rotatably connected to the connecting seat 61, the driving member is arranged at the connecting seat 61, and the driving member and the rotating block 62 are in transmission connection, and can drive the rotating block 62 to rotate, clamp the workpiece 7 or release the workpiece 7. The driving member can be a motor, a cylinder, an oil cylinder or an elastic component, etc., and the present application does not limit the specific principle of the clamping mechanism 6, and it is sufficient that it can achieve contact and clamp the workpiece 7 and can be away from and release the workpiece 7.

[0050] The above is only a preferred embodiment of the utility model, and does not limit the utility model in any form. Although the utility model has been disclosed as a preferred embodiment as above, it is not used to limit the utility model. Any technician familiar with this patent can make some changes or modify the technical content suggested above into an equivalent embodiment with equivalent changes without departing from the scope of the technical solution of the utility model. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the utility model without departing from the content of the technical solution of the utility model still falls within the scope of the solution of the utility model.

Claims

1. A new type of assembly bracket, characterized in that: include: bottom rack; A lifting frame, the lifting frame is connected to the bottom frame, and the lifting frame can move up and down in a direction perpendicular to the bottom frame; A support platform is connected to a side of the lifting frame away from the bottom frame, a workpiece limiting portion is arranged on the support platform, and the support platform has a plurality of hollow areas.

2. The novel assembly bracket according to claim 1 is characterized in that: The lifting frame includes a plurality of lifting columns, and two ends of each lifting column are respectively connected to the bottom frame and the support platform.

3. The novel assembly bracket according to claim 2 is characterized in that: The lifting column has any one of a telescopic oil cylinder, a telescopic air cylinder and a lifting screw device; The lifting columns move up and down synchronously.

4. The novel assembly bracket according to claim 2 is characterized in that: Each of the lifting columns extends out of the supporting platform.

5. The novel assembly bracket according to claim 1 is characterized in that: The support platform includes a plurality of beam sections; The beam sections are arranged in a staggered manner, are located in the same plane, and form a plurality of hollow areas.

6. The novel assembly bracket according to claim 5, characterized in that: The limiting portion includes a positioning shaft arranged on a portion of the beam section.

7. The novel assembly bracket according to claim 2 is characterized in that: The support platform is a tic-tac-toe frame formed by welding a plurality of beam segments; The four sides of the support platform each have two outrigger beam sections; Each of the lifting columns is connected to a corresponding outrigger beam section.

8. The novel assembly bracket according to claim 7, characterized in that: An oblique support is connected between the lifting column and the supporting platform.

9. The novel assembly bracket according to claim 2, characterized in that: At least some of the adjacent columns are connected with connecting beams.

10. The novel assembly bracket according to any one of claims 1 to 9, characterized in that: including a clamping mechanism; The clamping mechanism is arranged on the lifting frame or the supporting platform; The clamping mechanism is used to clamp or release the workpiece supported on the support table.