Positioning device for processing foam damping sheet

By designing an adjustable positioning device and using the power module and the moving rod system, the problem that the prior art cannot adapt to the foam shock absorber sheets of different sizes is solved, and efficient and accurate foam shock absorber sheet processing is achieved.

CN222768567UActive Publication Date: 2025-04-18JIANGSU YILIANBAO TECH CO LTD
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Patent Information

Application Number
CN202421614382.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-09
Publication Date
2025-04-18
Estimated Expiration
2034-07-09

AI Technical Summary

Technical Problem

The existing positioning devices can only be pressed and cut for fixed-size foam shock absorbers, and cannot adapt to different sizes of foam, resulting in increased production costs and reduced processing efficiency.

Method used

A system including a transmission line and a positioning device is designed. The positioning device drives the moving rod and slide block through a power module to adjust the angle and position of the pressing member to achieve accurate positioning of foam shock absorbers of different sizes.

Benefits of technology

The precise positioning of foam shock absorbers of different sizes is achieved, cutting accuracy and working efficiency are improved, and the time and cost of replacing equipment are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a positioning device for processing a foam damping sheet, which relates to the technical field of foam processing, and comprises a transmission line and a positioning device, the positioning device comprises a fixed plate and a power module, the two sides of the power module are symmetrically connected with moving rods, the moving rods are connected with a clamping mechanism, the clamping mechanism comprises a support plate, a sliding block, a rotating block and a pressing piece, one side of the sliding block is connected with the moving rod, the other side of the sliding block is connected with the rotating block, the pressing piece is connected with the supporting plate, and the clamping mechanisms on the same side are connected through the electric cylinder. The power module drives the moving rod to move in the opposite direction, the moving rod drives the sliding block to move, the sliding block drives the rotating block to rotate, and the rotating block drives the pressing pieces to rotate until the pressing pieces on the two sides are matched with the foam damping piece in width size; the electric cylinder drives one clamping mechanism to move until the distance between the two clamping mechanisms is matched with the length of the to-be-cut foam damping sheet, so that the foam damping sheet is positioned, the cutting precision is improved, the replacement time is shortened, the working efficiency is improved, and the working cost is saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of foam processing, in particular to a positioning device used for processing a foam damping sheet. Background Art

[0002] Foam shock-absorbing sheets are environmentally friendly, and have the properties of cushioning, shock resistance, heat insulation, and protection. They are widely used in various industries such as electronics, medical, and automotive, and are becoming more and more popular in the market.

[0003] The processing of foam shock-absorbing sheets requires the allocation and proportioning of raw materials, foaming, hardening and cutting. In particular, the cutting process has high requirements for the processing size, so foam shock-absorbing sheets of different sizes need to be pressed and positioned before cutting to avoid offset during the cutting process, resulting in cutting errors and waste of materials. The existing positioning device can only press and cut foam of fixed sizes. If other special sizes of foam are used, the positioning device needs to be replaced, which undoubtedly increases the production cost and affects the processing efficiency.

[0004] Therefore, it is necessary to have a positioning device that can compress and position foam damping sheets of different sizes and save costs. Utility Model Content

[0005] Purpose of the utility model: The utility model provides a positioning device for processing foam shock-absorbing sheets to solve the above-mentioned problems existing in the prior art.

[0006] Technical solution: A positioning device for processing foam shock-absorbing sheets, comprising a transmission line and a positioning device;

[0007] Wherein, the positioning device is arranged at the bottom of the transmission line, the foam damping sheet to be processed is placed on the transmission line, the positioning device comprises a fixed plate arranged at one side of the transmission line, a power module is arranged on the fixed plate, moving rods are connected on both sides of the power module, and a clamping mechanism is connected on one side of each moving rod, the clamping mechanism comprises a support plate arranged on the fixed plate, a sliding block is connected on one side of the support plate, a rotating block is connected on one side of the first sliding block, a pressing piece is connected on one side of the rotating block, the pressing piece is rotatably connected to the support plate, the pressing piece is arranged on both sides of the transmission line, and the two clamping mechanisms on the same side are connected by an electric cylinder; according to the size requirements of the foam damping sheet, the power module belt The moving rods on both sides move in opposite directions at the same time, the moving rods drive the sliding block to move along the supporting plate, the sliding block drives the rotating block connected thereto to rotate at a preset angle, and the rotating block drives the clamping piece connected thereto to rotate at a preset angle relative to the supporting plate until the clamping pieces on both sides match the width size of the foam shock-absorbing sheet; the electric cylinder drives any clamping mechanism on the same side to move until the distance between the two clamping mechanisms matches the length size of the foam shock-absorbing sheet to be cut, thereby realizing the positioning of the foam shock-absorbing sheet, further improving the cutting accuracy, and reducing the time for changing equipment, greatly improving work efficiency and saving work costs.

[0008] In a further embodiment, a groove is provided on the support plate, and a protrusion corresponding to the groove is provided on the sliding block. The power module drives the moving rod to move, and the moving rod drives the sliding block to move. At this time, the protrusion on the sliding block moves in a straight line along the groove on the support plate, thereby further improving the accuracy of the movement, preventing the problem of inaccurate distance adjustment caused by inaccuracies in the movement process, and further improving work efficiency.

[0009] In a further embodiment, guide grooves are provided at preset positions on both sides of the fixed plate, and a moving block corresponding to the guide groove is provided on one side of any one of the support plates of each group of clamping mechanisms, which is used to adjust the longitudinal distance between each group of clamping mechanisms. The electric cylinder drives the first sliding block connected thereto to move, and the support plate also moves with the movement of the first sliding block. At this time, the moving block under the support plate performs a linear motion on the line of action of the guide groove, further improving the accuracy of the movement and greatly improving the work efficiency.

[0010] In a further embodiment, the top end of the moving rod is configured to be "concave" so that two clamping mechanisms can be connected at the same time, further saving installation costs.

[0011] In a further embodiment, connecting blocks are provided on both sides of the power module, and one side of the connecting block is in a "T" shape, which is convenient for the installation of the moving rod and saves some materials, thereby greatly saving the cost of the work.

[0012] In a further embodiment, the moving rod is snap-connected with the connecting block, which facilitates the replacement or installation of the moving rod, further saves processing costs, and greatly improves work efficiency.

[0013] In a further embodiment, the pressing member is configured in an "L" shape to facilitate pressing the foam shock-absorbing sheet, prevent damage to the foam shock-absorbing sheet due to sharp edges, and further save work costs.

[0014] In a further embodiment, the power module is a gripper cylinder, which can realize bidirectional reverse movement, making the structure simple and easy to implement, and greatly improving the work efficiency and accuracy.

[0015] Beneficial effect: The utility model provides a positioning device for processing foam shock-absorbing sheets, including a transmission line and a positioning device, wherein the positioning device includes a fixed plate, a power module is arranged on one side of the fixed plate, and moving rods are symmetrically connected to both sides of the power module, and each moving rod is provided with two clamping mechanisms, wherein the clamping mechanism includes a support plate arranged on the fixed plate, a sliding block connected to the support plate, a rotating block rotatably connected to the sliding block, and a clamping piece connected to the rotating block, wherein one side of the sliding block is connected to the moving rod and the other side is connected to the rotating block, the clamping piece is rotatably connected to the support plate, and the clamping mechanisms on the same side are connected by an electric cylinder; the foam shock-absorbing sheet can be cut according to the size requirements. The power module drives the moving rods on both sides to move in opposite directions at the same time, the moving rod drives the sliding block to move along the supporting plate, the sliding block drives the rotating block connected thereto to rotate at a preset angle, and the rotating block drives the clamping piece connected thereto to rotate at a preset angle relative to the supporting plate until the clamping pieces on both sides match the width size of the foam shock-absorbing sheet; the electric cylinder drives any clamping mechanism on the same side to move until the distance between the two clamping mechanisms matches the length size of the foam shock-absorbing sheet to be cut, thereby realizing the positioning of the foam shock-absorbing sheet, further improving the cutting accuracy, and reducing the time for changing equipment, greatly improving work efficiency, and saving work costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structural assembly of the utility model.

[0017] Figure 2 This is a schematic diagram of the structure of the positioning device of the utility model.

[0018] Figure 3 This is a schematic diagram of the connection structure between the power module and the clamping mechanism of the utility model.

[0019] Figure 4 This is a schematic diagram of the structure of the clamping mechanism of the utility model.

[0020] Figure 5It is a schematic diagram of the connection structure between the clamping mechanism and the moving rod of the utility model.

[0021] Figure 6 It is a schematic diagram of the connection structure between the support plate and the fixing plate of the utility model.

[0022] The reference numerals in the figure are: transmission line 1, foam shock-absorbing sheet 2, first clamping mechanism 3, first sliding block 3a, first supporting plate 3b, first rotating block 3c, first pressing member 3d, second clamping mechanism 4, second sliding block 4a, first protrusion 41a, groove 41b, second protrusion 42a, second supporting plate 4b, second rotating block 4c, second pressing member 4d, third clamping mechanism 5, third sliding block 5a, moving block 51a, third supporting plate 5b, third rotating block 5c, third pressing member 5d, fourth clamping mechanism 6, fourth sliding block 6a, fourth supporting plate 6b, fourth rotating block 6c, fourth pressing member 6d, fixed plate 7, first electric cylinder 8, second electric cylinder 9, clamping claw cylinder 10, first push rod 10a, second push rod 10b, first connecting block 10c, second connecting block 10d, first moving rod 11, second moving rod 12, guide groove 12a. DETAILED DESCRIPTION

[0023] In the following description, a large number of specific details are given to provide a more thorough understanding of the utility model. However, it is obvious to those skilled in the art that the utility model can be implemented without one or more of these details. In other examples, in order to avoid confusion with the utility model, some technical features known in the art are not described.

[0024] The applicant believes that the equipment in the prior art can only position the foam shock-absorbing sheet according to its inherent size during the process of cutting the foam shock-absorbing sheet. When special requirements or changes to other dimensions are required, a single positioning device cannot meet the requirements. It is necessary to replace a new positioning device or change other sites to achieve cutting, which will lead to an increase in production costs and seriously affect work efficiency.

[0025] To this end, the applicant designed a positioning device for processing foam shock-absorbing sheets. Through symmetrically arranged clamping devices, the length and width of foam shock-absorbing sheets are adjusted according to different sizes, thereby achieving precise positioning of the foam shock-absorbing sheets, facilitating precise cutting by cutting tools, further improving work efficiency, and saving work costs.

[0026] The utility model relates to a positioning device for processing a foam damping sheet 2, such as Figures 1 to 6As shown, it includes two parts, a transmission line 1 and a positioning device, and the positioning device is arranged under the transmission line 1; wherein the positioning device includes a support frame, the support frame is fixedly arranged on a base surface, a fixing plate 7 is arranged on the support frame, a clamping claw cylinder 10 is arranged on the fixing plate 7, and a first push rod 10a and a second push rod 10b are connected to the first push rod 11 and the second push rod 12 on both sides of the clamping claw cylinder 10, and the first push rod 10a and the second push rod 10b are respectively connected to the first moving rod 11 and the second moving rod 12. In this embodiment, the top ends of the first moving rod 11 and the second moving rod 12 are set to be "concave", which can realize the connection of the two clamping mechanisms. Of course, in order to further improve the positioning accuracy, The first moving rod 11 is configured to have other shapes that can connect more clamping mechanisms, which are not described one by one here. The two ends of the first moving rod 11 are respectively connected to the third clamping mechanism 5 and the fourth clamping mechanism 6, and the two ends of the second moving rod 12 are respectively connected to the first clamping mechanism 3 and the second clamping mechanism 4. The first clamping mechanism 3 and the second clamping mechanism 4 are connected through the second electric cylinder 9, and the third clamping mechanism 5 and the fourth clamping mechanism 6 are connected through the first electric cylinder 8, wherein the first clamping mechanism 3 includes a first support plate 3b arranged on the fixed plate 7, a first sliding block 3a that is slidably connected to the first support plate 3b on one side and connected to the second moving rod 12 on the other side, and a first sliding block 3a that is connected to the first sliding block 3b on the other side. The first rotating block 3c is rotatably connected, and a first pressing member 3d is rotatably connected to the first rotating block 3c on one side and rotatably connected to the first supporting plate 3b on the other side; the second clamping mechanism 4 includes a second supporting plate 4b arranged on the fixed plate 7, a second sliding block 4a is slidably connected to the second supporting plate 4b on one side and connected to the second moving rod 12 on the other side, a second rotating block 4c is rotatably connected to the second sliding rotation, and a second pressing member 4d is rotatably connected to the second rotating block 4c on one side and rotatably connected to the second supporting plate 4b on the other side; the third clamping mechanism 5 includes a third supporting plate 5b arranged on the fixed plate 7, a second sliding block 4a is slidably connected to the second supporting plate 4b on one side and connected to the second moving rod 12 on the other side, and a second rotating block 4c is rotatably connected to the second rotating block 4c on one side and connected to the second supporting plate 4b on the other side. 5b is slidably connected to the third sliding block 5a on one side and connected to the first moving rod 11 on the other side, a third rotating block 5c is rotatably connected to the third sliding block, and a third clamping member 5d is rotatably connected to the third rotating block 5c on one side and rotatably connected to the third support plate 5b on the other side; the fourth clamping mechanism 6 includes a fourth support plate 6b arranged on the fixed plate 7, a fourth sliding block 6a is slidably connected to the fourth support plate 6b on one side and connected to the first moving rod 11 on the other side, a fourth rotating block 6c is rotatably connected to the fourth sliding block, and a fourth clamping member 6d is rotatably connected to the fourth rotating block 6c on one side and rotatably connected to the fourth support plate 6b on the other side.

[0027] In actual use, the foam shock-absorbing sheet 2 is transported to the positioning device under the transmission line 1, and the clamping cylinder 10 drives the first push rod 10a and the second push rod 10b on both sides thereof to move in opposite directions at the same time, and the first push rod 10a and the second push rod 10b respectively drive the first moving rod 11 and the second moving rod 12 connected thereto to move in opposite directions, and then the first moving rod 11 simultaneously drives the third sliding block 5a and the fourth sliding block 6a to move along the third support plate 5b and the fourth support plate 6b respectively, and the third sliding block 5a and the fourth sliding block 6a drive the third rotating block 5c and the fourth rotating block 6c connected thereto to rotate instantaneously, and the third rotating block 5c and the fourth rotating block 6c respectively drive the third clamping member 5d and the fourth clamping member 6d connected thereto to rotate clockwise; at the same time, the second moving rod 12 simultaneously drives the first sliding block 3a and the second sliding block 4a to move along the first support plate 3b and the second support plate 4b respectively, and the third A sliding block 3a and a second sliding block 4a drive the first rotating block 3c and the second rotating block 4c connected thereto to rotate counterclockwise, and the first rotating block 3c and the second rotating block 4c respectively drive the first pressing member 3d and the second pressing member 4d connected thereto to rotate counterclockwise; until the distance between the first pressing member 3d and the second pressing member 4d and the third pressing member 5d and the fourth pressing member 6d meets the width dimension of the foam shock-absorbing sheet 2, thereby clamping the foam shock-absorbing sheet 2; at the same time, the first electric cylinder 8 drives the fourth clamping mechanism 6 to move horizontally along the fixed plate 7, and the second electric cylinder 9 drives the first clamping mechanism 3 to move horizontally along the fixed plate 7 until the distance between the two clamping mechanisms on the same side meets the length dimension of the foam shock-absorbing sheet, thereby achieving stable positioning of the foam shock-absorbing sheet 2, facilitating precise cutting of the cutting machine, greatly improving the stability of the work, and meeting the cutting work of foam shock-absorbing sheets of different sizes, further saving processing costs.

[0028] In order to achieve accurate lateral positioning of the foam damping sheet 2 by the pressing member and prevent the pressing member from deviating during the rotation process, as shown in FIG. Figure 4 As shown, in this embodiment, a groove 41b is provided on the support plate, and a first protrusion 41a corresponding to the groove 41b on the support plate is provided on the sliding block. The moving rod pushes the sliding block to move. At this time, the first protrusion 41a moves linearly along the groove 41b on the support plate, further improving the movement accuracy of the lateral distance between the clamping parts, greatly improving the work efficiency, and saving the work cost.

[0029] In order to achieve accurate positioning of the foam damping sheet 2 by the pressing member in the longitudinal direction and prevent the pressing member from being offset during movement, Figure 5 and Figure 6As shown, in this embodiment, guide grooves 12a of preset depth are provided on both sides of the fixed plate 7, and moving blocks 51a matching the guide grooves 12a are provided under the first support plate 3b and the fourth support plate 6b, and second protrusions 42a are provided on one side of the first sliding block 3a and the fourth sliding block 6a, and matching hollow grooves are provided on the first moving rod 11 and the second moving rod 12, so as to limit multiple degrees of freedom of the clamping mechanism and increase the stability of the movement. At this time, under the push and pull of the electric cylinder, the first clamping mechanism 3 and the fourth clamping mechanism 6 are respectively moved linearly relative to the second clamping mechanism 4 and the third clamping mechanism 5, thereby improving the accuracy of the longitudinal distance positioning of the foam shock absorbing plate 2 and greatly improving the stability of the work.

[0030] In order to solve the problem that the moving rod is easy to be damaged and inconvenient to replace during the subsequent long-term use, such as Figure 2 and Figure 3 As shown, in this embodiment, a first connecting block 10c and a second connecting block 10d are respectively connected to one side of the first push rod 10a and the second push rod 10b, and the first connecting block 10c and the second connecting block 10d at one end away from the first push rod 10a and the second push rod 10b are set to a hollow "T" shape, and the first moving rod 11 and the second moving rod 12 connected thereto are set to a cylindrical "T" shape corresponding to the "T" shape at the connection point, which is engaged in the hollow groove of the connecting block and then fixed with screws. On the one hand, the stability of the moving rod connection is increased, and secondly, setting the connecting block to a hollow shape can also save some materials. When the moving rod is damaged, the moving rod can be quickly taken out and a new moving rod can be engaged in the connecting block, which further improves work efficiency and saves work costs.

[0031] In the process of positioning the foam shock-absorbing sheet 2, the irregular shape of the pressing piece is prevented, and the foam shock-absorbing sheet 2 is not worn or damaged during the pressing process. In this embodiment, the first pressing piece 3d, the second pressing piece 4d, the third pressing piece 5d and the fourth pressing piece 6d are "L" shaped and have rounded corners. On the one hand, the foam shock-absorbing sheet 2 can be pressed flatly, and on the other hand, it will not be worn due to the edges and corners, which further improves the stability of the work, greatly improves the work efficiency, saves work time, and reduces work costs.

[0032] As described above, although the present invention has been represented and described with reference to specific preferred embodiments, it should not be interpreted as a limitation of the present invention itself, and various changes in form and details may be made without departing from the spirit and scope of the present invention defined in the appended claims.

Claims

1. A positioning device for processing foam damping sheets, characterized in that include: A transmission line, used for conveying the foam shock-absorbing sheet to a preset work station; A positioning device is arranged at one side of the transmission line, comprising a fixed plate, a power module is arranged at one side of the fixed plate, at least two groups of moving rods are symmetrically arranged at both sides of the power module, the moving rods are vertically arranged along the transmission line, at least two groups of clamping mechanisms are arranged at one side of each group of moving rods, the clamping mechanisms are symmetrically arranged at both sides of the transmission line, and the power module drives the clamping mechanisms at both sides to move simultaneously, forming a lateral positioning workspace for the foam damping sheet; Wherein, the clamping mechanism comprises a support plate, one side of the support plate is slidably connected to a sliding block, one side of the sliding block is rotationally connected to a rotating block, and one side of the rotating block is rotationally connected to a clamping member; One side of the sliding block is connected to the moving rod, and the other side is connected to the rotating block, and the pressing member is rotatably connected to the supporting plate; The clamping mechanisms on the same side are connected via an electric cylinder, and the longitudinal distance of the clamping mechanisms is adjusted to form a longitudinal positioning working space for the foam damping sheet.

2. The positioning device for foam damping sheet processing according to claim 1, characterized in that: The support plate is provided with a groove, and the sliding block is provided with a protrusion corresponding to the groove.

3. The positioning device for foam damping sheet processing according to claim 2, characterized in that: Guide grooves are arranged at preset positions on both sides of the fixing plate, and a moving block matching the guide grooves is arranged on one side of any one of the supporting plates of each group of clamping mechanisms for adjusting the longitudinal distance between each group of clamping mechanisms.

4. The positioning device for foam damping sheet processing according to claim 3, characterized in that: The top end of the moving rod is arranged in a "concave" shape.

5. The positioning device for foam damping sheet processing according to claim 4, characterized in that: Connecting blocks are arranged on both sides of the power module, and one side of the connecting block is in a hollow "T" shape.

6. The positioning device for foam damping sheet processing according to claim 5, characterized in that: The moving rod is snap-connected with the connecting block.

7. The positioning device for foam damping sheet processing according to claim 6, characterized in that: The pressing member is arranged in an "L" shape.

8. The positioning device for foam damping sheet processing according to claim 7, characterized in that: The power module is a gripper cylinder.