Shearing device for production of high-wear-resistance impregnated paper

By introducing sharpening components into the shearing device produced by high wear-resistant impregnated paper, continuous polishing of the shear knife is achieved, solving the problem of cutting quality reduction caused by tool wear, extending tool life and reducing operating costs.

CN222768589UActive Publication Date: 2025-04-18FUJIAN MINQING SHUANGLING PAPER CO LTD
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Patent Information

Application Number
CN202421635737.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-04-18
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

In the production of high wear-resistant impregnated paper, the tool wears severely during the high frequency and high strength cutting process, resulting in a decrease in cutting quality, irregular edges, and an increase in burrs, which increases operating costs and downtime.

Method used

A shearing device for the production of high wear-resistant impregnated paper is designed. During the process of shearing the impregnated paper by the sharpening assembly, the shearing knife is continuously polished to avoid regular tool replacement.

Benefits of technology

Through continuous polishing, the tool life is extended, cutting quality is maintained, and operating costs and downtime are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a shearing device for producing high wear-resistant impregnated paper, which relates to the technical field of impregnated paper processing, and comprises a workbench, the workbench comprises a top plate, a shearing mechanism for shearing the impregnated paper is arranged on the top plate, a knife sharpening component is arranged on the shearing mechanism, and the knife sharpening component is arranged on the top plate. The top plate is further provided with a conveying mechanism used for conveying impregnated paper. According to the shearing device for high-wear-resistance impregnated paper production, the cutter roller and the shearing cutter are driven by the first motor to rotate, the cutting edge of the shearing cutter right faces impregnated paper, the impregnated paper can be sheared, the cutting edge of the shearing cutter can exert pressure on the cutter sharpening plate while the shearing cutter rotates, and the cutter sharpening plate is driven to rotate. According to the device, in the process that impregnated paper is sheared by the shear knife, the shear knife can be continuously polished, and the shear knife does not need to be regularly replaced.
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Description

Technical Field

[0001] The utility model relates to a shearing device, in particular to a shearing device used for the production of highly wear-resistant impregnated paper, and belongs to the technical field of impregnated paper processing. Background Art

[0002] Highly wear-resistant impregnated paper is made through processes such as impregnation, drying, coating and curing. It has excellent wear resistance and strength and is widely used in decorative panels and flooring. In the production of highly wear-resistant impregnated paper, precise cutting by shearing devices is required to ensure that the paper size and edges are neat and to improve production efficiency and product quality.

[0003] During the high-frequency and high-intensity cutting process, the tool rubs against the material, causing the cutting edge to gradually wear out and eventually become blunt. Tool wear will lead to reduced cutting quality, uneven cutting edges, increased burrs, and affect product appearance and precision. Therefore, the tool needs to be replaced and maintained regularly, increasing operating costs and downtime. For this reason, we provide a shearing device for the production of highly wear-resistant impregnated paper. Utility Model Content

[0004] The utility model provides a shearing device for producing highly wear-resistant impregnated paper. The shearing knife can be continuously polished during the process of shearing the impregnated paper, and there is no need to replace the shearing knife regularly.

[0005] The utility model is realized through the following technical scheme: comprising a workbench, the workbench comprising a top plate, the top plate being provided with a shearing mechanism for shearing impregnated paper, the shearing mechanism being provided with a sharpening assembly, and the top plate being further provided with a conveying mechanism for conveying impregnated paper.

[0006] The shearing mechanism comprises a first mounting plate fixed on the top surface of the top plate, a first motor is fixed on the first mounting plate, a cutting roller is fixed on the output end of the first motor, and a shearing knife is fixed on the cutting roller.

[0007] The sharpening assembly includes a connecting plate fixed on the top surfaces of the two first motors, the bottom surface of the connecting plate is hinged with a sliding shell, the inner wall of the sliding shell is slidably connected with a sliding column, the inner wall of the sliding shell is fixed with a compression spring fixed to the sliding column, the end of the sliding column away from the connecting plate is hinged with a sharpening plate, the sharpening plate and the side of the shearing knife close to each other are in sliding contact, and rotating rods are fixed at both ends of the sharpening plate, and the ends of the two rotating rods away from each other are respectively connected to the first mounting plate through bearings.

[0008] Furthermore, a first fixed block is fixed to the side of the sliding column, a second fixed block is fixed to the side of the sliding shell, and a guide rod slidably connected to a reserved hole of the second fixed block is fixed to a side of the first fixed block close to the second fixed block, and the sliding shell and the sliding column can be guided by the matching setting between the first fixed block, the second fixed block and the guide rod.

[0009] Furthermore, a stopper is fixed to one end of the guide rod away from the first fixed block, and the stopper is in sliding contact with a side of the second fixed block away from the first fixed block. The stopper can prevent the guide rod from detaching from the second fixed block.

[0010] Furthermore, the diameter of the sliding column is smaller than the inner diameter of the sliding housing, so that there is a gap between the sliding housing and the sliding column.

[0011] Specifically, the conveying mechanism includes a second mounting plate fixed on the top surface of the top plate, a second motor is fixed on the second mounting plate, an active roller is fixed on the output end of the second motor, a third mounting plate is fixed on the top plate, and a driven roller is rotatably connected to the third mounting plate through a bearing. The impregnated paper is conveniently conveyed through the coordinated arrangement of the second mounting plate, the second motor, the active roller, the third mounting plate and the driven roller.

[0012] Furthermore, the driving roller and the driven roller are provided with a transmission belt, and the bottom surface of the top plate is fixed with a support leg.

[0013] Specifically, a support rod group is fixed to the top surface of the top plate, and a support plate is fixed to the top surface of the support rod group. The sheared impregnated paper can be supported by the matching arrangement between the support rod group and the support plate.

[0014] The utility model provides a shearing device for producing highly wear-resistant impregnated paper, which has the following beneficial effects:

[0015] The shearing device for producing highly wear-resistant impregnated paper drives the cutting roller and the shearing knife to rotate by a first motor. The blade of the shearing knife faces the impregnated paper and can shear the impregnated paper. While the shearing knife rotates, the blade of the shearing knife will also apply pressure to the grinding plate. The grinding plate will squeeze the compression spring in the sliding shell through the sliding column until the shearing knife leaves the grinding plate, thereby completing the grinding of the shearing knife. The device can continuously grind the shearing knife while the shearing knife is shearing the impregnated paper, and there is no need to replace the shearing knife regularly. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0017] Figure 2 This is a schematic diagram of the shearing mechanism structure of the utility model;

[0018] Figure 3 For this utility model Figure 1 A schematic diagram of the structure enlargement in the middle;

[0019] Figure 4 This is a cross-sectional view of the internal structure of the sliding shell of the utility model;

[0020] Figure 5 The schematic diagram of the conveying mechanism structure of the utility model is as follows

[0021] Figure 6 It is a schematic diagram of the structure of the sharpening plate and the shearing knife of the utility model.

[0022] Description of Reference Numerals

[0023] 1. workbench; 101. top plate; 102. supporting legs;

[0024] 2. Shearing mechanism; 201. First mounting plate; 202. First motor; 203. Cutter roller; 204. Cutter;

[0025] 3. Sharpening assembly; 301. Connecting plate; 302. Sliding housing; 303. Sliding column; 304. Compression spring; 305. Sharpening plate; 306. Rotating rod; 307. First fixing block; 308. Second fixing block; 309. Guide rod; 310. Stop block;

[0026] 4. Conveying mechanism; 401. Second mounting plate; 402. Second motor; 403. Active roller; 404. Third mounting plate; 405. Driven roller; 406. Transmission belt;

[0027] 5. Support rod group; 6. Support plate. DETAILED DESCRIPTION

[0028] See also Figure 1 to Figure 6 The embodiment of the utility model provides a shearing device for the production of highly wear-resistant impregnated paper, including a workbench 1, the workbench 1 includes a top plate 101, and a support leg 102 is fixed to the bottom surface of the top plate 101. The support leg 102 is provided to support the top plate 101 and provide a suitable working height for the device. A support rod group 5 is fixed to the top surface of the top plate 101, and a support plate 6 is fixed to the top surface of the support rod group 5. The support rod group 5 is composed of four support rods. Through the cooperation of the support rod group 5 and the support plate 6, the impregnated paper cut by the shear knife 204 can be supported.

[0029] Please refer to Figure 1 and Figure 2A shearing mechanism 2 for shearing the impregnated paper is provided on the top plate 101, and the shearing mechanism 2 includes a first mounting plate 201 fixed on the top surface of the top plate 101, a first motor 202 is fixed on the first mounting plate 201, a cutting roller 203 is fixed to the output end of the first motor 202, the other end of the cutting roller 203 is connected to the first mounting plate 201 through a bearing, and a shearing knife 204 is fixed to the cutting roller 203. Specifically, the start of the first motor 202 will drive the cutting roller 203 to rotate, and the rotation of the cutting roller 203 will drive the shearing knife 204 to rotate. The blade of the shearing knife 204 is facing the impregnated paper, thereby being able to cut the impregnated paper.

[0030] A sharpening assembly 3 is provided on the shearing mechanism 2, and the sharpening assembly 3 includes a connecting plate 301 fixed on the top surfaces of the two first motors 202, a sliding shell 302 is hingedly connected to the bottom surface of the connecting plate 301, and a sliding column 303 is slidably connected to the inner wall of the sliding shell 302. The diameter of the sliding column 303 is smaller than the inner diameter of the sliding shell 302, so that there is a gap between the sliding shell 302 and the sliding column 303, and a compression spring 304 fixed to the sliding column 303 is fixed on the inner wall of the sliding shell 302. A sharpening plate 305 is hingedly connected to one end of the sliding column 303 away from the connecting plate 301, and the sharpening plate 305 and the side of the shearing knife 204 close to each other are in sliding contact, and rotating rods 306 are fixed at both ends of the sharpening plate 305, and the ends of the two rotating rods 306 away from each other are respectively connected to the first mounting plate 201 through bearings.

[0031] Specifically, while the shearing knife 204 is rotating, the blade of the shearing knife 204 will also apply pressure to the side of the grinding plate 305 close to the shearing knife 204, and the grinding plate 305 will rotate through the rotating rod 306. The grinding plate 305 will also squeeze the compression spring 304 in the sliding shell 302 through the sliding column 303 until the shearing knife 204 leaves the grinding plate 305. During the above process, the end of the sliding column 303 close to the grinding plate 305 will rotate on the grinding plate 305, and the end of the sliding shell 302 close to the connecting plate 301 will rotate on the connecting plate 301. After the shearing knife 204 leaves the grinding plate 305, the grinding plate 305 completes the grinding of the blade of the shearing knife 204. The device can continuously grind the shearing knife 204 during the process of the shearing knife 204 shearing the impregnated paper, and there is no need to regularly replace the shearing knife 204.

[0032] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 6A first fixed block 307 is fixed to the side of the sliding column 303, and a second fixed block 308 is fixed to the side of the sliding shell 302. A guide rod 309 that is slidably connected to a reserved hole of the second fixed block 308 is fixed to a side of the first fixed block 307 close to the second fixed block 308. A stopper 310 is fixed to the end of the guide rod 309 away from the first fixed block 307. The stopper 310 and the side of the second fixed block 308 away from the first fixed block 307 are in sliding contact. Specifically, the guide rod 309 can slide in the second fixed block 308. When the sliding column 303 slides in the sliding shell 302, the guide rod 309 will also slide in the second fixed block 308. The sliding shell 302 and the sliding column 303 can be guided by the coordinated arrangement of the guide rod 309, the second fixed block 308 and the first fixed block 307.

[0033] Please refer to Figure 1 and Figure 5 A conveying mechanism 4 for conveying impregnated paper is also provided on the top plate 101, and the conveying mechanism 4 includes a second mounting plate 401 fixed on the top surface of the top plate 101, a second motor 402 is fixed on the second mounting plate 401, an active roller 403 is fixed on the output end of the second motor 402, a third mounting plate 404 is fixed on the top plate 101, a driven roller 405 is rotatably connected to the third mounting plate 404 through a bearing, and a transmission belt 406 is provided on the active roller 403 and the driven roller 405.

[0034] The specific conveying mechanism 4 is arranged on both sides of the shearing mechanism 2, one conveying mechanism 4 is responsible for feeding, and the other conveying mechanism 4 is responsible for discharging. The start of the second motor 402 will drive the active roller 403 to rotate, and the rotation of the active roller 403 will drive the driven roller 405 to rotate through the transmission belt 406, and the impregnated paper on the transmission belt 406 moves under the drive of the transmission belt 406.

[0035] Working principle: First, start the two second motors 402. Driven by the second motors 402, the impregnated paper can be transported through the transmission belt 406. Then start the first motor 202 to drive the cutting roller 203 and the shearing knife 204 to rotate, thereby shearing the impregnated paper. While the shearing knife 204 is rotating, the blade of the shearing knife 204 will also apply pressure to the sharpening plate 305. The sharpening plate 305 will squeeze the compression spring 304 in the sliding shell 302 through the sliding column 303 until the shearing knife 204 leaves the sharpening plate 305, and the sharpening of the shearing knife 204 is completed. The device can continuously sharpen the shearing knife 204 while the shearing knife 204 is shearing the impregnated paper.

[0036] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A shearing device for producing highly wear-resistant impregnated paper, comprising a workbench (1), wherein the workbench (1) comprises a top plate (101), characterized in that: The top plate (101) is provided with a shearing mechanism (2) for shearing the impregnated paper, the shearing mechanism (2) is provided with a sharpening assembly (3), and the top plate (101) is also provided with a conveying mechanism (4) for conveying the impregnated paper; The shearing mechanism (2) comprises a first mounting plate (201) fixed on the top surface of the top plate (101), a first motor (202) being fixed on the first mounting plate (201), a cutting roller (203) being fixed on the output end of the first motor (202), and a shearing knife (204) being fixed on the cutting roller (203); The knife sharpening assembly (3) comprises a connecting plate (301) fixed on the top surfaces of the two first motors (202); a sliding shell (302) is hingedly connected to the bottom surface of the connecting plate (301); a sliding column (303) is slidably connected to the inner wall of the sliding shell (302); a compression spring (304) fixed to the inner wall of the sliding shell (302) is fixed; a knife sharpening plate (305) is hingedly connected to one end of the sliding column (303) away from the connecting plate (301); the knife sharpening plate (305) and a side surface of the shearing knife (204) close to each other are in sliding contact; rotating rods (306) are fixed to both ends of the knife sharpening plate (305); and the ends of the two rotating rods (306) away from each other are respectively connected to the first mounting plate (201) through bearings.

2. A shearing device for producing highly wear-resistant impregnated paper according to claim 1, characterized in that: A first fixing block (307) is fixed on the side of the sliding column (303), a second fixing block (308) is fixed on the side of the sliding shell (302), and a guide rod (309) slidably connected to a reserved hole of the second fixing block (308) is fixed on a side of the first fixing block (307) close to the second fixing block (308).

3. A shearing device for producing highly wear-resistant impregnated paper according to claim 2, characterized in that: A stopper (310) is fixed to one end of the guide rod (309) away from the first fixed block (307), and the stopper (310) is in sliding contact with a side surface of the second fixed block (308) away from the first fixed block (307).

4. A shearing device for producing highly wear-resistant impregnated paper according to claim 1, characterized in that: The diameter of the sliding column (303) is smaller than the inner diameter of the sliding housing (302).

5. The shearing device for producing highly wear-resistant impregnated paper according to claim 1, characterized in that: The conveying mechanism (4) comprises a second mounting plate (401) fixed on the top surface of the top plate (101), a second motor (402) being fixed on the second mounting plate (401), a driving roller (403) being fixed on the output end of the second motor (402), a third mounting plate (404) being fixed on the top plate (101), and a driven roller (405) being rotatably connected to the third mounting plate (404) via a bearing.

6. A shearing device for producing highly wear-resistant impregnated paper according to claim 5, characterized in that: The driving roller (403) and the driven roller (405) are provided with a transmission belt (406), and the bottom surface of the top plate (101) is fixed with a support leg (102).

7. The shearing device for producing highly wear-resistant impregnated paper according to claim 1, characterized in that: A support rod group (5) is fixed to the top surface of the top plate (101), and a support plate (6) is fixed to the top surface of the support rod group (5).