One-mold diversified casting mold for grouting sleeve

By designing a grouting sleeve casting mold including a lower mold seat and an upper mold seat, and using a moving plate and an adjustment mechanism to achieve automated mold output, the problem of cumbersome batch mold output operation of grouting sleeves in the prior art is solved, and production efficiency is improved.

CN222768678UActive Publication Date: 2025-04-18QUZHOU ORIENTAL SPECIAL STEEL CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421455168.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-04-18
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

The batch molding operation of existing grouting sleeves is cumbersome and has low production efficiency.

Method used

A mold-various casting mold for grouting sleeves is designed, including a lower mold seat and an upper mold seat. A mold slot is provided on the top of the lower mold seat. A moving plate is slid in the mold slot. The top of the moving plate can be detached and installed to form the mold core, and the automatic reset of the position of the moving plate and the automatic launch of the grouting sleeve are realized through the adjustment mechanism.

Benefits of technology

Through the automated mold output process, the production efficiency of the grouting sleeve is significantly improved and the operation process is simplified.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222768678U_ABST
    Figure CN222768678U_ABST
Patent Text Reader

Abstract

The one-die diversified casting die comprises a lower die base, an upper die base and an adjusting mechanism, a die groove is formed in the top of the lower die base, a movable plate is arranged in the die groove in a sliding mode, a grouting sleeve forming die core is detachably installed on the top of the movable plate, and the adjusting mechanism comprises a U-shaped rod and an inverted-U-shaped positioning rod. A guide groove is formed in the top of the lower die base, a through groove is formed in the lower end of the lower die base, the U-shaped rod is arranged in the through groove, one end of the U-shaped rod extends into the guide groove and then is fixedly connected with a sliding block, the other end of the U-shaped rod is fixedly connected to the bottom of the movable plate, and scales are arranged at the two ends of the inverted-U-shaped positioning rod. After the length of the grouting sleeve to be produced is adjusted through the adjusting mechanism, the formed grouting sleeve can be automatically pushed out of the mold groove when the mold is opened, the position of the movable plate can be reset when the mold is closed, and the production efficiency is effectively improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of casting mold equipment, and in particular relates to a one-mold-multiple-casting mold for a grouting sleeve. Background Art

[0002] A grouting sleeve is a connector used in concrete structural engineering to connect two independent concrete components in order to transfer grouting materials, such as concrete, mortar or other similar filling materials. The function of the grouting sleeve is to ensure the density and strength of the connection part and improve the integrity and stability of the structure. It is often used in the grouting reinforcement process of prefabricated building nodes.

[0003] The existing grouting sleeve manufacturing process generally adopts ductile iron process and mechanical processing process for production. The Chinese patent with announcement number CN215279766U discloses a full grouting sleeve split mold, including a split mold, the side wall of the split mold is provided with a mold groove, the side wall of the split mold is provided with a device groove, the inner wall of the device groove is provided with a slide groove, the inner wall of the slide groove is rotatably connected with a worm, the inner bottom of the slide groove is rotatably connected with a reciprocating screw, the side wall of the reciprocating screw is fixedly connected with a worm wheel matched with the worm, the side wall of the reciprocating screw is threadedly connected with a control board, the side wall of the control board is fixedly connected with a connecting rod, and the inner wall of the mold groove is sealed and slidably connected with a moving plate. By moving the moving plate up and down, full grouting sleeves of different lengths can be processed.

[0004] When in use, demoulding requires rotating the worm, pushing the full grouting sleeve out of the mold groove through the moving plate, and then reversing the worm to reset the moving plate to the set position. The operation of the same batch of grouting sleeves is too cumbersome and the production efficiency is low. Utility Model Content

[0005] The utility model aims to provide a one-mold-multiple-casting mold for a grouting sleeve, so as to solve the technical defect of low production efficiency of the existing batch demoulding operation.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A one-mold-multiple-casting mold for a grouting sleeve comprises a lower mold base and an upper mold base, wherein a mold groove is provided on the top of the lower mold base, a movable plate is slidably arranged inside the mold groove, and a grouting sleeve forming mold core is detachably mounted on the top of the movable plate.

[0008] The U-shaped rod is provided with a spring, and the bottom of the spring is pressed against the bottom of the guide groove, and the upper end of the spring is pressed against the bottom of the slide block.

[0009] As a further solution of the utility model, a thread groove is provided on the top of the movable plate, and the lower end of the grouting sleeve forming mold core is fixedly installed inside the thread groove by means of threads.

[0010] As a further solution of the utility model, an internal threaded sleeve is rotatably installed in the through groove, the upper end of the internal threaded sleeve is threadedly rotatably connected to a stud, the top of the stud is fixedly connected to a top plate, and the bottom of the top plate can abut against the bottom of the movable plate.

[0011] As a further solution of the utility model, a limiting cylinder is fixedly connected in the through groove, a limiting rod is fixedly connected to the bottom of the top plate, and the limiting rod is slidably sleeved inside the limiting cylinder.

[0012] As a further solution of the utility model, a casting port and an exhaust port are provided on the top of the upper mold base.

[0013] As a further solution of the utility model, handles are fixedly connected to two opposite side surfaces of the upper die base.

[0014] As a further preferred solution of the utility model, an operating hole connected to the through groove is opened at the lower end of one side of the lower die base.

[0015] Compared with the prior art, the one-mold-multiple-casting mold for the grouting sleeve provided by the utility model has the following beneficial effects: the adjusting mechanism can, after adjusting the length of the grouting sleeve to be produced, open the mold to automatically push the formed grouting sleeve out of the mold groove, and each time the mold is closed, the position of the movable plate can be reset, which effectively improves the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solution of the embodiment of the utility model, the drawings required for use in the embodiment will be briefly introduced below. Obviously, the drawings described below are only examples of the embodiment of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 It is a schematic diagram of the structure of an embodiment of the utility model;

[0018] Figure 2 It is a cross-sectional structural schematic diagram of an embodiment of the utility model;

[0019] Figure 3 It is a structural schematic diagram of the movable plate in the embodiment of the utility model.

[0020] Reference numerals:

[0021] 1. Lower die base; 101. Die slot; 102. Guide slot; 103. Through slot; 104. Operation hole;

[0022] 2. Upper die base; 201. U-shaped positioning rod; 2021. Scale; 2022. Press plate; 203. Casting port; 204. Exhaust port; 205. Tightening handle bolt; 206. Handle;

[0023] 3. Thread groove; 4. Moving plate; 5. Grouting sleeve forming mold core; 6. U-shaped rod; 601, slider; 7. Spring; 8. Stud; 9. Internal threaded sleeve; 10. Top plate; 11. Limit rod; 12. Limit cylinder. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solution and advantages of the embodiment of the utility model more clear, the embodiment of the utility model is further described in detail below in conjunction with the drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0025] In the description of the embodiments of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the embodiments of the present invention and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limitations on the embodiments of the present invention.

[0026] In the description of the embodiments of the present invention, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, an integral connection, or a detachable connection; it can be the internal connection of two components; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.

[0027] See attached Figure 1-3 As shown, an embodiment of the utility model is a one-mold-multiple casting mold for a grouting sleeve, comprising a lower mold base 1 and an upper mold base 2, wherein a casting port 203 and an exhaust port 204 are provided on the top of the upper mold base 2, a mold groove 101 is provided on the top of the lower mold base 1, a movable plate 4 is slidably arranged inside the mold groove 101, a grouting sleeve forming core 5 is detachably installed on the top of the movable plate 4, and a slider 601 is slidably arranged inside the guide groove 102.

[0028] The adjusting mechanism is used to adjust the position of the movable plate 4, and the adjusting mechanism includes a U-shaped rod 6 and an inverted U-shaped positioning rod 201. A guide groove 102 is provided on the top of the lower mold base 1, and a through groove 103 is provided at the lower end of the lower mold base 1. The U-shaped rod 6 is arranged in the through groove 103, and one end of the U-shaped rod 6 extends into the inside of the guide groove 102, and the other end of the U-shaped rod 6 is fixedly connected to the bottom of the movable plate 4. Both ends of the inverted U-shaped positioning rod 201 are provided with scales 2021. When the lower mold base 1 and the upper mold base 2 are molded, the inverted U-shaped positioning rod 201 is The lower end of the positioning rod 201 slides through the bottom of the upper die base 2 and can extend into the interior of the guide groove 102. The bottom of the inverted U-shaped positioning rod 201 is fixedly connected with a pressure plate 2022, and the bottom of the pressure plate 2022 can be pressed on the top of the slider 601. The side of the upper die base 2 is equipped with a fastening handle bolt 205 for fixing the inverted U-shaped positioning rod 201 on the upper die base 2. The upper sleeve of the U-shaped rod 6 is provided with a spring 7, and the bottom of the spring 7 is pressed on the bottom of the guide groove 102, and the upper end of the spring 7 is against the bottom of the slider 601.

[0029] In order to ensure that the movable plate 4 does not move downward during casting, an internal threaded sleeve 9 is rotatably installed in the through groove 103, and the upper end of the internal threaded sleeve 9 is threadedly rotatably connected to a stud 8, and the top of the stud 8 is fixedly connected to a top plate 10, and the bottom of the top plate 10 can abut against the bottom of the movable plate 4.

[0030] When the embodiment of the utility model is used, the position of the movable plate 4 is set, the lower mold base 1 and the upper mold base 2 are molded together, and according to the length of the grouting sleeve to be produced as needed, the inverted U-shaped positioning rod 201 is pressed in the direction of the lower mold base 1, so that the pressing plate 2022 continuously squeezes the U-shaped rod 6, thereby causing the movable plate 4 to move downward, and the distance the movable plate 4 has fallen can be understood in real time by observing the scale 2021. When the required height is reached, the inverted U-shaped positioning rod 201 is fixed to the upper mold base 2 by tightening the handle bolt 205, and the internal threaded sleeve is rotated so that the top plate 10 is against the bottom of the movable plate 4 at this time. When the mold is opened, the movable plate 4 moves upward to the top of the mold groove 101 under the elastic force of the spring 7, and the grouting sleeve forming mold core 5 of the corresponding length is fixed on the movable plate 4;

[0031] During the casting operation of the embodiment of the utility model, the lower mold base 1 and the upper mold base 2 are molded together. During the mold closing process, the pressure plate 2022 continuously presses the U-shaped rod 6 downward, so that the movable plate 4 moves to a set position, and then the casting liquid is poured into the mold groove 101 from the casting port 203. When the mold is opened, as the upper mold base 2 continuously moves upward, the pressure plate 2022 releases the squeezing of the U-shaped rod 6, and then the movable plate 4 moves toward the top of the mold groove 101 under the elastic force of the spring 7, thereby realizing the function of automatically pushing the formed grouting sleeve out of the mold groove 101.

[0032] In the embodiment of the utility model, a thread groove 3 is formed on the top of the movable plate 4, and the lower end of the grouting sleeve forming mold core 5 is fixedly installed inside the thread groove 3 by means of threads.

[0033] A limiting cylinder 12 is fixedly connected inside the through groove 103, and a limiting rod 11 is fixedly connected to the bottom of the top plate 10. The limiting rod 11 is slidably sleeved inside the limiting cylinder 12 to ensure that the top plate 10 can move up and down stably. In order to facilitate the rotation of the internal threaded sleeve 9, an operating hole 104 connected to the through groove 103 is opened at the lower end of one side of the lower mold base 1.

[0034] In order to facilitate mold opening, handles 206 are fixedly connected to the two opposite side surfaces of the upper mold base 2.

[0035] The above shows and describes the basic principles of the present invention. The above are only preferred embodiments of the present invention and are not intended to limit the present invention. The above embodiments and descriptions in the specification are only intended to illustrate the principles of the present invention. Without departing from the scope of the present invention, any modifications, equivalent substitutions and improvements made within the spirit and scope of the present invention should be included in the protection scope of the present invention.

Claims

1. A one-mold, multiple-mold casting mold for a grouting sleeve, comprising a lower mold base (1) and an upper mold base (2), characterized in that: A mold groove (101) is provided on the top of the lower mold base (1), a movable plate (4) is slidably arranged inside the mold groove (101), and a grouting sleeve forming mold core (5) is detachably mounted on the top of the movable plate (4); An adjustment mechanism for adjusting the position of the movable plate (4), the adjustment mechanism comprising a U-shaped rod (6) and an inverted U-shaped positioning rod (201), a guide groove (102) being provided at the top of the lower die base (1), a through groove (103) being provided at the lower end of the lower die base (1), the U-shaped rod (6) being arranged in the through groove (103), one end of the U-shaped rod (6) extending into the guide groove (102) and then fixedly connected to a slider (601), the other end of the U-shaped rod (6) being fixedly connected to the bottom of the movable plate (4), both ends of the inverted U-shaped positioning rod (201) being provided with scales (2021), and when the lower die base (1) and the upper die base (2) are closed, The lower end of the inverted U-shaped positioning rod (201) can slide through the bottom of the upper die seat (2) and then extend into the interior of the guide groove (102); the bottom of the inverted U-shaped positioning rod (201) is fixedly connected to a pressure plate (2022); the bottom of the pressure plate (2022) can be pressed against the top of the slider (601); a fastening handle bolt (205) for fixing the inverted U-shaped positioning rod (201) on the upper die seat (2) is installed on the side of the upper die seat (2); a spring (7) is sleeved on the upper part of the U-shaped rod (6); the bottom of the spring (7) is pressed against the bottom of the guide groove (102); and the upper end of the spring (7) abuts against the bottom of the slider (601).

2. A one-mold-multiple-casting mold for grouting sleeve according to claim 1, characterized in that: A thread groove (3) is provided on the top of the movable plate (4), and the lower end of the grouting sleeve forming mold core (5) is fixedly mounted inside the thread groove (3) via threads.

3. A one-mold-multiple-casting mold for grouting sleeve according to claim 2, characterized in that: An internally threaded sleeve (9) is rotatably mounted in the through groove (103); a stud (8) is rotatably connected to the upper end of the internally threaded sleeve (9); a top plate (10) is fixedly connected to the top of the stud (8); and the bottom of the top plate (10) can abut against the bottom of the movable plate (4).

4. A one-mold-multiple-casting mold for grouting sleeve according to claim 3, characterized in that: A limiting cylinder (12) is fixedly connected inside the through groove (103), a limiting rod (11) is fixedly connected to the bottom of the top plate (10), and the limiting rod (11) is slidably sleeved inside the limiting cylinder (12).

5. A one-mold-multiple-casting mold for grouting sleeve according to claim 4, characterized in that: A casting port (203) and an exhaust port (204) are provided on the top of the upper die base (2).

6. A one-mold-multiple-casting mold for grouting sleeve according to claim 5, characterized in that: Handles (206) are fixedly connected to two opposite side surfaces of the upper die base (2).

7. The one-mold-multiple-casting mold for grouting sleeve according to claim 3, characterized in that: An operating hole (104) communicating with the through slot (103) is provided at a lower end of one side of the lower die seat (1).

Citation Information

Patent Citations

  • Full-grouting sleeve split mold

    CN215279766U