Homogenizing and stirring equipment for polycarbonate production
By introducing a swing mechanism into the agitating equipment for polycarbonate production, the problem of insufficient stirring caused by the accumulation of raw materials with high density is solved, and the material at the bottom of the stir tank is fully flipped and stirred, ensuring product quality.
Patent Information
- Application Number
- CN202421667539.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-07-15
AI Technical Summary
During the polycarbonate production process, high-density raw materials are easily piled up at the bottom of the stirring tank, resulting in insufficient stirring, forming areas with local uneven concentrations, affecting product quality.
A homogeneous stirring equipment for polycarbonate production is designed. By setting a swing plate and a rotating column in the stirring tank, the second motor drives the rotating shaft and bevel gear to rotate back and forth, and drives the swing plate and the stirring tank to swing back and forth, ensuring that the material at the bottom of the stirring tank is shaken and flips upward, and then fully stirred by the stirring shaft.
The bottom material is turned over and stirred thoroughly through the swing mechanism, which avoids the problems of insufficient mixing and local uneven concentration, and ensures the product quality of polycarbonate.
Smart Images

Figure CN222768755U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stirring equipment, in particular to homogenizing stirring equipment for polycarbonate production. Background Art
[0002] Polycarbonate is a high-performance thermoplastic engineering plastic that contains carbonate groups in its molecular chain. It has excellent transparency, high strength, high toughness, impact resistance and high temperature resistance. It is often used to manufacture bulletproof glass, eyeglass lenses, optical media such as CDs and DVDs, medical devices, automotive parts and electronic equipment. In the production process of polycarbonate, stirring is an important step because it helps to ensure that the raw materials are fully mixed, which requires the use of homogenizing and stirring equipment for polycarbonate production;
[0003] However, at present, some homogenizing stirring equipment for polycarbonate production is to set stirring blades in the stirring tank to stir and mix the raw materials in the tank. However, since polycarbonate is a mixture of multiple raw materials, the densities of various raw materials are different. Some raw materials with higher density are easy to accumulate at the bottom of the stirring tank, and it is difficult for the stirring blades to stir the raw materials at the bottom. This may lead to insufficient mixing of the raw materials, forming areas of local uneven concentration, and affecting the final quality of the product. Therefore, a homogenizing stirring equipment for polycarbonate production is proposed. Utility Model Content
[0004] The utility model aims to provide a homogenizing and stirring device for polycarbonate production to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a homogenizing and stirring equipment for polycarbonate production, comprising a base plate, two mounting plates are symmetrically welded on the upper surface of the base plate, and the sides of the two mounting plates close to each other are rotatably connected to a rotating column through a bearing, the outer wall of the rotating column is fixedly connected to a mounting frame, a swing plate is fixedly connected between the two mounting frames, a stirring tank is fixedly connected to the upper surface of the swing plate, a cover plate is fixedly connected to the upper surface of the stirring tank, a first motor is fixedly installed on the upper surface of the cover plate, the output shaft end of the first motor is fixedly connected to a stirring shaft, and the stirring shaft passes through the upper surface of the cover plate, a second motor is provided on the right side of one of the mounting plates, the output shaft end of the second motor is fixedly connected to a rotating shaft, the outer wall of the rotating shaft is fixedly connected to a driving bevel gear, the right end of one of the rotating columns passes through the right surface of one of the mounting plates and is welded with a driven bevel gear, and the driving bevel gear is meshed with the driven bevel gear.
[0006] As a further preferred embodiment of the present technical solution: the stirring shaft extends to the interior of the stirring tank, and a stirring rod is welded to the outer side wall of the stirring shaft.
[0007] As a further preferred embodiment of the present technical solution: the upper surface of the cover plate is connected to a feed pipe.
[0008] As a further preferred embodiment of the present technical solution: the front surface of the stirring tank is connected to a discharge pipe, and the inner side wall of the discharge pipe is provided with a sealing plug.
[0009] As a further preferred embodiment of the present technical solution: a visual window is installed on the front surface of the stirring tank.
[0010] As a further preferred embodiment of the present technical solution: a right surface of the mounting plate is fixedly connected to a support plate, and a lower surface of the second motor is fixedly connected to an upper surface of the support plate.
[0011] As a further preferred embodiment of the present technical solution: four shock-absorbing columns are fixedly connected to the lower surface of the base plate.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] The utility model starts the first motor to drive the stirring shaft to stir the materials in the stirring tank, starts the second motor to drive the rotating shaft and the active bevel gear to rotate back and forth in a small amplitude, and the driven bevel gear meshing with the active bevel gear drives a rotating column to rotate back and forth, and the rotating column drives the mounting frame and the swing plate to swing back and forth, and the swing plate drives the stirring tank to swing back and forth. The materials at the bottom of the stirring tank are shaken and turned upward during the back and forth swinging, and are then fully stirred by the stirring shaft. When some raw materials with higher density are accumulated at the bottom of the stirring tank, the materials can be turned back and forth by swinging, and then the materials can be stirred, so that materials of different concentrations can be stirred evenly, and the phenomenon of insufficient mixing is prevented, and the phenomenon of uneven local concentration of polycarbonate is avoided, thereby ensuring the final quality of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0015] Figure 2 It is a structural schematic diagram of the driving bevel gear and the driven bevel gear in the utility model;
[0016] Figure 3 It is a schematic cross-sectional structural diagram of the stirring tank in the utility model.
[0017] In the figure: 1. bottom plate; 2. mounting plate; 3. rotating column; 4. mounting frame; 5. swing plate; 6. stirring tank; 7. cover plate; 8. first motor; 9. stirring shaft; 10. second motor; 11. rotating shaft; 12. driving bevel gear; 13. driven bevel gear; 14. stirring rod; 15. feeding pipe; 16. discharging pipe; 17. sealing plug; 18. visual window; 19. supporting plate; 20. shock-absorbing column. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Examples of the embodiments are shown in the drawings, where the same or similar reference numerals throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present application, and cannot be understood as limitations on the present application. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0019] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", and "set" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0020] See also Figure 1-3The utility model provides a technical solution: a homogenizing and stirring device for polycarbonate production, comprising a bottom plate 1, two mounting plates 2 are symmetrically welded on the upper surface of the bottom plate 1, the two mounting plates 2 are rotatably connected to a rotating column 3 on one side close to each other through a bearing, a mounting frame 4 is fixedly connected to the outer wall of the rotating column 3, a swing plate 5 is fixedly connected between the two mounting frames 4, a stirring tank 6 is fixedly connected to the upper surface of the swing plate 5, a cover plate 7 is fixedly connected to the upper surface of the stirring tank 6, a first motor 8 is fixedly installed on the upper surface of the cover plate 7, a stirring shaft 9 is fixedly connected to the output shaft end of the first motor 8, and the stirring shaft 9 passes through the upper surface of the cover plate 7, a second motor 10 is provided on the right side of one mounting plate 2, and a rotating shaft 11 is fixedly connected to the output shaft end of the second motor 10, A driving bevel gear 12 is fixedly connected to the outer wall of the rotating shaft 11, and the right end of a rotating column 3 passes through the right surface of a mounting plate 2 and is welded with a driven bevel gear 13, and the driving bevel gear 12 is meshed with the driven bevel gear 13; the first motor 8 is started to drive the stirring shaft 9 to stir the material inside the stirring tank 6, and the second motor 10 is started to drive the rotating shaft 11 and the driving bevel gear 12 to rotate back and forth in a small amplitude, and the driven bevel gear 13 meshing with the driving bevel gear 12 drives a rotating column 3 to rotate back and forth, and the rotating column 3 drives the mounting frame 4 and the swing plate 5 to swing back and forth, and the swing plate 5 drives the stirring tank 6 to swing back and forth, and the material at the bottom of the stirring tank 6 is shaken and flipped upward during the back and forth swinging process, and then is fully stirred by the stirring shaft 9.
[0021] In this embodiment, specifically: the stirring shaft 9 extends to the inside of the stirring tank 6, and a stirring rod 14 is welded to the outer wall of the stirring shaft 9, so as to facilitate the material inside the stirring tank 6 to be stirred evenly.
[0022] In this embodiment, specifically: the upper surface of the cover plate 7 is connected with a feed pipe 15 ; the material to be stirred is poured into the interior of the stirring tank 6 along the feed pipe 15 .
[0023] In this embodiment, specifically: the front surface of the mixing tank 6 is connected to a discharge pipe 16, and the inner side wall of the discharge pipe 16 is provided with a sealing plug 17, so as to facilitate the discharge of the material after mixing.
[0024] In this embodiment, specifically: a visual window 18 is installed on the front surface of the stirring tank 6 to facilitate observation of the working conditions inside the stirring tank 6 .
[0025] In this embodiment, specifically: a right surface of a mounting plate 2 is fixedly connected to a support plate 19 , and a lower surface of the second motor 10 is fixedly connected to an upper surface of the support plate 19 , so as to facilitate the installation and fixing of the second motor 10 .
[0026] In this embodiment, specifically: four shock-absorbing columns 20 are fixedly connected to the lower surface of the bottom plate 1; the shock-absorbing columns 20 are made of rubber.
[0027] The working principle of the utility model is as follows: the first motor 8 is started to drive the stirring shaft 9 to stir the material inside the stirring tank 6, the second motor 10 is started to drive the rotating shaft 11 and the active bevel gear 12 to rotate back and forth in a small amplitude, and the driven bevel gear 13 meshing with the active bevel gear 12 drives a rotating column 3 to rotate back and forth, the rotating column 3 drives the mounting frame 4 and the swing plate 5 to swing back and forth, and the swing plate 5 drives the stirring tank 6 to swing back and forth, and the material at the bottom of the stirring tank 6 is shaken and turned upward during the back and forth swinging, and then is fully stirred by the stirring shaft 9, thereby constituting a homogenizing stirring equipment for polycarbonate production. When some raw materials with higher density are accumulated at the bottom of the stirring tank 6, the material can be turned back and forth by swinging, and then the material is stirred, so that materials of different concentrations can be stirred evenly, and the phenomenon of insufficient mixing is prevented, and the phenomenon of uneven local concentration of polycarbonate is avoided, thereby ensuring the final quality of the product.
[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A homogenizing and stirring device for polycarbonate production, comprising a bottom plate (1), characterized in that: Two mounting plates (2) are symmetrically welded to the upper surface of the bottom plate (1); the two mounting plates (2) are rotatably connected to a rotating column (3) on one side close to each other via a bearing; the outer wall of the rotating column (3) is fixedly connected to a mounting frame (4); a swing plate (5) is fixedly connected between the two mounting frames (4); the upper surface of the swing plate (5) is fixedly connected to a stirring tank (6); the upper surface of the stirring tank (6) is fixedly connected to a cover plate (7); the upper surface of the cover plate (7) is fixedly mounted with a first motor (8); the first motor (8) is The output shaft end is fixedly connected with a stirring shaft (9), and the stirring shaft (9) passes through the upper surface of the cover plate (7). A second motor (10) is provided on the right side of one of the mounting plates (2). The output shaft end of the second motor (10) is fixedly connected with a rotating shaft (11), and the outer side wall of the rotating shaft (11) is fixedly connected with a driving bevel gear (12). The right end of one of the rotating columns (3) passes through the right surface of one of the mounting plates (2) and is welded with a driven bevel gear (13), and the driving bevel gear (12) and the driven bevel gear (13) are meshingly connected.
2. The homogenizing and stirring equipment for polycarbonate production according to claim 1, characterized in that: The stirring shaft (9) extends into the interior of the stirring tank (6), and a stirring rod (14) is welded to the outer side wall of the stirring shaft (9).
3. The homogenizing and stirring equipment for polycarbonate production according to claim 2, characterized in that: The upper surface of the cover plate (7) is connected to a feed pipe (15).
4. The homogenizing and stirring equipment for polycarbonate production according to claim 2, characterized in that: The front surface of the stirring tank (6) is connected to a discharge pipe (16), and the inner side wall of the discharge pipe (16) is provided with a sealing plug (17).
5. The homogenizing and stirring equipment for polycarbonate production according to claim 2, characterized in that: A visual window (18) is installed on the front surface of the stirring tank (6).
6. The homogenizing and stirring equipment for polycarbonate production according to claim 2, characterized in that: A support plate (19) is fixedly connected to the right surface of one of the mounting plates (2), and a lower surface of the second motor (10) is fixedly connected to the upper surface of the support plate (19).
7. The homogenizing and stirring equipment for polycarbonate production according to claim 6, characterized in that: Four shock-absorbing columns (20) are fixedly connected to the lower surface of the base plate (1).