Batching structure of injection molding machine

By designing the batching mechanism and strike mechanism in the injection molding machine, the problems of uneven batching and electrostatic overhead of the injection molding machine are solved, and uniform mixing of plastic particles and improving the injection molding effect are achieved.

CN222768871UActive Publication Date: 2025-04-18DALIAN XINSHENG PLASTIC CO LTD
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Patent Information

Application Number
CN202420707762.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-08
Publication Date
2025-04-18
Estimated Expiration
2034-04-08

AI Technical Summary

Technical Problem

When mixing plastic particles in the drum, the existing injection molding machine has a single mixing form, resulting in uneven ingredients and affecting the injection molding effect. At the same time, the plastic particles are prone to static electricity during the feeding process, resulting in overhead phenomenon.

Method used

A injection molding machine batching structure is designed, including a batching mechanism and a strike mechanism. The batching mechanism realizes multi-directional mixing of plastic particles through the cooperation of the first motor, sleeve, rotary rod, wedge disc, support rod and connecting rod. The strike mechanism prevents the plastic particles from being overhead in the inner wall of the material silo by the cooperation of the second motor, residual gear, rack, slide rod and spring.

Benefits of technology

The uniform mixing of plastic particles in the drum is achieved, the injection molding effect of the injection molding machine is improved, and the electrostatic overhead phenomenon of plastic particles during the feeding process is avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of injection molding machines, in particular to an injection molding machine batching structure which comprises an injection molding machine and a feeding cylinder, the feeding cylinder is fixedly connected to the upper surface of the injection molding machine, a barrel is fixedly connected to the upper portion of the feeding cylinder through a supporting column, a batching mechanism is arranged in the barrel, and a supporting plate is fixedly connected to the upper surface of the injection molding machine. The supporting plate and the round barrel are both fixedly connected with the outer wall of the feeding inclined hopper, and the feeding inclined hopper is communicated with the round barrel. The first motor drives the sleeve to rotate, the sleeve drives the rotating rod to rotate, the rotating rod drives the wedge-shaped disc and the supporting rod to rotate, when the wedge-shaped disc rotates, the connecting rod drives the wedge-shaped disc to move in the vertical direction, the wedge-shaped disc drives the rotating rod to move, then the supporting rod is driven to move, the supporting rod moves in the vertical direction while rotating, the supporting rod mixes plastic particles, and batching is achieved. The mixing mode is not single any more, plastic particles in the barrel can be evenly mixed conveniently during batching, and then the injection molding effect of the injection molding machine cannot be affected.
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Description

Technical Field

[0001] The utility model relates to the technical field of injection molding machines, in particular to a batching structure for an injection molding machine. Background Art

[0002] Injection molding machine, also known as injection molding machine or injection machine, is the main molding equipment that uses plastic molding molds to make plastic products of various shapes from thermoplastics or thermosetting plastics.

[0003] For example, the patent number CN220517417U is an injection molding machine batching structure. The cooperation between the material distribution roller and the material bin can control the proportion of different ingredients by controlling the speed of the first motor to realize automatic batching. The crushing blade can crush larger plastic particle raw materials, so that the raw materials can be mixed more fully. The special-shaped stirring rod located in the middle of the cross bar can stir the raw materials flowing through the middle evenly. The above-mentioned document still has shortcomings. When in use, the cooperation between the material distribution roller and the material bin can control the proportion of different ingredients by controlling the speed of the first motor to realize automatic batching. The crushing blade can crush larger plastic particle raw materials when in use, so that the raw materials can be mixed more fully. At the same time, the chopped raw materials can be added later. The work can also have better integration. When the auger on the left and right sides rotates, the raw materials pre-treated on the inside of the barrel can be transported to the right side for discharge. The special-shaped stirring rod located in the middle of the cross bar can stir the raw materials flowing through the middle evenly. However, when the plastic particles in the barrel are mixed in the batching structure in the above document, the plastic particles in the barrel are mixed by a variety of different plastic particles. The mixing form in the above document is single, which is not convenient for mixing the plastic particles in the barrel evenly during batching, thereby affecting the injection molding effect of the injection molding machine. At the same time, the plastic particles enter the feed hopper from the material bin. The plastic particles are prone to generate static electricity during the feeding process. The plastic particles are attached to the inner wall of the material bin and there will be an overhead phenomenon, thereby affecting the batching of the plastic particles. Utility Model Content

[0004] The utility model aims to solve the problem that it is inconvenient to mix plastic particles in a drum evenly during batching, and proposes a batching structure for an injection molding machine.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A material dispensing structure for an injection molding machine is designed, comprising an injection molding machine and a loading barrel, wherein the loading barrel is fixedly connected to the upper surface of the injection molding machine, a round barrel is fixedly connected to the upper surface of the loading barrel through a support, a loading mechanism is arranged inside the round barrel, a support plate is fixedly connected to the upper surface of the injection molding machine, the support plate and the round barrel are both fixedly connected to the outer wall of a feed oblique hopper, the feed oblique hopper is communicated with the round barrel, a knocking mechanism is arranged above the feed oblique hopper, the loading barrel is communicated with the injection molding machine through a feed pipe, a third motor is fixedly connected to the outer wall of the loading barrel, and an auger is fixedly connected to the output shaft of the third motor.

[0007] Preferably, the dosing mechanism includes a first motor, which is fixedly connected to the upper surface of the barrel, and the output shaft of the first motor is fixedly connected to a sleeve, the outer wall of the sleeve is rotatably connected to the barrel through a bearing, the interior of the sleeve is slidably connected to a rotating rod, a first spring is arranged inside the sleeve, the two ends of the first spring are respectively fixedly connected to the sleeve and the rotating rod, the outer wall of the rotating rod is fixedly connected to a wedge-shaped disk and a support rod, the outer wall of the wedge-shaped disk is fitted with a connecting rod, and the connecting rod is fixedly connected to the inside of the barrel.

[0008] Preferably, the knocking mechanism includes a shell, the shell is fixedly connected to the upper surface of the feed inclined bucket, a second motor is fixedly connected to the surface of the shell, the output shaft of the second motor is fixedly connected to a residual gear, the residual gear is meshed with a rack, the rack is fixed to the outer wall of the slide rod, the outer wall of the slide rod is slidably connected to the shell, the outer wall of the slide rod is sleeved with a second spring, and the two ends of the second spring are respectively fixedly connected to the slide rod and the shell.

[0009] Preferably, the outer walls of both ends of the auger are rotatably connected to the loading barrel via bearings, and an inclined block is fixedly connected to the inner wall of the barrel.

[0010] Preferably, a material bin is fixedly connected to the upper surface of the feed oblique bucket, the material bin is communicated with the feed oblique bucket, the interior of the material bin is rotatably connected to a material distribution roller via a bearing, and the material distribution roller is connected to an external power source.

[0011] Preferably, the drum is connected to the upper barrel through a lower feeding pipe.

[0012] The utility model provides an injection molding machine batching structure, which has the beneficial effects that: through the cooperation among the first motor, the sleeve, the rotating rod, the first spring, the wedge-shaped disk, the support rod and the connecting rod, the first motor drives the sleeve to rotate, the sleeve drives the rotating rod to rotate, the rotating rod drives the wedge-shaped disk and the support rod to rotate, when the wedge-shaped disk rotates, the connecting rod drives the wedge-shaped disk to move in the vertical direction, the wedge-shaped disk drives the rotating rod to move, and then drives the support rod to move, the support rod moves in the vertical direction while rotating, the support rod mixes the plastic particles to achieve batching, the mixing form is no longer single, and it is convenient to mix the plastic particles in the barrel evenly when batching, and thus the injection molding effect of the injection molding machine will not be affected.

[0013] Through the cooperation between the shell, the second motor, the broken gear, the rack, the slide bar and the second spring, the second motor drives the broken gear to rotate, and the broken gear drives the rack to move right when rotating, and the rack drives the slide bar to slide right, and the slide bar compresses the second spring. When the broken gear rotates to a position where it is not engaged with the rack, the second spring drives the slide bar to slide in the opposite direction under the action of elasticity, and the slide bar knocks on the material bin, causing the material bin itself to vibrate, thereby avoiding the phenomenon that the plastic particles are attached to the inner wall of the material bin and appearing overhead, which will not affect the batching of the plastic particles. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2 It is a structural sectional view of the utility model;

[0016] Figure 3 It is a structural schematic diagram of the connection between the first motor, the sleeve and the rotating rod in the utility model;

[0017] Figure 4 It is a structural schematic diagram of the connection between the housing and the second motor in the utility model;

[0018] Figure 5 It is a schematic diagram of the structure of the connection between the housing, the residual gear and the rack in the utility model;

[0019] Figure 6 It is a structural schematic diagram of the connection between the round barrel, the first motor and the wedge-shaped disk in the utility model.

[0020] In the figure: 1. injection molding machine, 2. loading barrel, 3. batching mechanism, 301. first motor, 302. sleeve, 303. rotating rod, 304. first spring, 305. wedge-shaped disk, 306. supporting rod, 307. connecting rod, 3a1. scraper, 4. knocking mechanism, 401. shell, 402. second motor, 403. residual gear, 404. rack, 405. sliding rod, 406. second spring, 5. drum, 6. supporting plate, 7. feeding inclined bucket, 8. feeding pipe, 9. third motor, 10. auger, 11. inclined block, 12. material bin, 13. material distribution roller, 14. discharge pipe. DETAILED DESCRIPTION

[0021] The utility model is further described below in conjunction with the accompanying drawings:

[0022] Embodiment 1:

[0023] Refer to the attached Figure 1-6: In the present embodiment, an injection molding machine batching structure includes an injection molding machine 1 and a loading barrel 2, the loading barrel 2 is fixedly connected to the upper surface of the injection molding machine 1, a barrel 5 is fixedly connected to the upper surface of the loading barrel 2 through a support, a batching mechanism 3 is arranged inside the barrel 5, and the batching mechanism 3 makes a variety of plastic particles evenly mixed, a support plate 6 is fixedly connected to the upper surface of the injection molding machine 1, the support plate 6 and the barrel 5 are fixedly connected to the outer wall of the feed oblique bucket 7, the feed oblique bucket 7 is connected to the barrel 5, a knocking mechanism 4 is arranged above the feed oblique bucket 7, the knocking mechanism 4 prevents the plastic particles from being suspended or attached to the inside of the material bin 12, and the loading barrel 2 is connected to the injection molding machine 1 through the feed pipe 8;

[0024] The outer wall of the upper barrel 2 is fixedly connected to the third motor 9, and the output shaft of the third motor 9 is fixedly connected to the auger 10. The third motor 9 drives the auger 10 to rotate. The outer walls of both ends of the auger 10 are rotatably connected to the upper barrel 2 through bearings. The inner wall of the barrel 5 is fixedly connected to an inclined block 11. The inclined block 11 facilitates the mixed plastic particles to enter the discharge pipe 14. The upper surface of the feed inclined bucket 7 is fixedly connected to a material bin 12, and the material bin 12 is connected to the feed inclined bucket 7. The interior of the material bin 12 is rotatably connected to a distributing roller 13 through a bearing. The distributing roller 13 discharges the plastic particles in the material bin 12 into the interior of the feed inclined bucket 7 in a quantitative manner. The distributing roller 13 is connected to an external power source, and the external power source is a motor. The barrel 5 is connected to the upper barrel 2 through the discharge pipe 14.

[0025] The batching mechanism 3 includes a first motor 301, a sleeve 302, a rotating rod 303, a first spring 304, a wedge-shaped disk 305, a support rod 306 and a connecting rod 307. The first motor 301 is fixedly connected to the upper surface of the drum 5. The output shaft of the first motor 301 is fixedly connected to the sleeve 302. The first motor 301 drives the sleeve 302 to rotate. The outer wall of the sleeve 302 is rotatably connected to the drum 5 through a bearing. The interior of the sleeve 302 is slidably connected to the rotating rod 303. The sleeve 302 drives the rotating rod 303 to rotate. The rotating rod 303 can slide inside the sleeve 302. The interior of the sleeve 302 is provided with a first spring 304. The two ends of the first spring 304 are respectively fixedly connected to the sleeve 302 and the rotating rod 303. The first spring 304 makes the wedge-shaped disk 305 and the connecting rod 307 always fit together under the action of elasticity.

[0026] The outer wall of the rotating rod 303 is fixedly connected with a wedge-shaped disk 305 and a support rod 306. The rotating rod 303 drives the wedge-shaped disk 305 and the support rod 306 to rotate. The outer wall of the wedge-shaped disk 305 is in contact with the connecting rod 307. The connecting rod 307 drives the wedge-shaped disk 305 to move. The connecting rod 307 is L-shaped and is fixedly connected to the inside of the barrel 5.

[0027] The first motor 301 drives the sleeve 302 to rotate, the sleeve 302 drives the rotating rod 303 to rotate, the rotating rod 303 drives the wedge disk 305 and the support rod 306 to rotate, when the wedge disk 305 rotates, the connecting rod 307 drives the wedge disk 305 to move in the vertical direction, the wedge disk 305 drives the rotating rod 303 to move, and then drives the support rod 306 to move, the support rod 306 moves in the vertical direction while rotating, the support rod 306 mixes the plastic particles to achieve batching, the mixing form is no longer single, it is convenient to mix the plastic particles in the barrel 5 evenly when batching, and thus will not affect the injection molding effect of the injection molding machine 1.

[0028] The knocking mechanism 4 includes a shell 401, a second motor 402, a residual gear 403, a rack 404, a slide bar 405 and a second spring 406. The shell 401 is fixedly connected to the upper surface of the feed inclined bucket 7. The second motor 402 is fixedly connected to the surface of the shell 401. The output shaft of the second motor 402 is fixedly connected to the residual gear 403. The second motor 402 drives the residual gear 403 to rotate. The residual gear 403 is meshed and connected with the rack 404. The residual gear 403 can drive the rack 404 to move when rotating. The rack 404 is fixedly connected to the outer wall of the slide bar 405.

[0029] The rack 404 drives the slide bar 405 to slide, and the outer wall of the slide bar 405 is slidably connected to the shell 401. The outer wall of the slide bar 405 is sleeved with a second spring 406. The second spring 406 can drive the slide bar 405 to slide under the elastic action. The slide bar 405 knocks the material bin 12 when sliding. The two ends of the second spring 406 are respectively fixedly connected to the slide bar 405 and the shell 401. The model of the spring is selected according to the actual use requirements to meet the work needs;

[0030] The second motor 402 drives the remaining gear 403 to rotate. The remaining gear 403 drives the rack 404 to move rightward during rotation. The rack 404 drives the slide bar 405 to slide rightward. The slide bar 405 compresses the second spring 406. When the remaining gear 403 rotates to a position where it is not engaged with the rack 404, the second spring 406 drives the slide bar 405 to slide in the opposite direction under the action of elasticity. The slide bar 405 knocks on the material bin 12 to vibrate the material bin 12 itself, thereby preventing the plastic particles from being attached to the inner wall of the material bin 12 and appearing to be suspended, thereby not affecting the batching of the plastic particles.

[0031] Working principle:

[0032] When the injection molding machine batching structure is batching, the plastic particles are added into the material bin 12. The partition in the material bin 12 separates different plastic particles. The external power source controls the rotation of the material dividing roller 13. The material dividing roller 13 quantitatively conveys the plastic particles into the feed hopper 7, and then enters the drum 5:

[0033] The stage of knocking the material bin:

[0034] The second motor 402 is started, and the second motor 402 drives the residual gear 403 to rotate. When the residual gear 403 rotates, it drives the rack 404 to move rightward, and the rack 404 drives the slide bar 405 to slide rightward. The slide bar 405 compresses the second spring 406. When the residual gear 403 rotates to a position where it is not meshed with the rack 404, the second spring 406 drives the slide bar 405 to slide in the opposite direction under the elastic action, and the slide bar 405 knocks the material bin 12 to make the material bin 12 itself vibrate, thereby preventing the plastic particles from being attached to the inner wall of the material bin 12 and appearing to be overhead, thereby not affecting the batching of the plastic particles;

[0035] Batching stage:

[0036] After different plastic particles enter the interior of the barrel 5, the first motor 301 is started, the first motor 301 drives the sleeve 302 to rotate, the sleeve 302 drives the rotating rod 303 to rotate, the rotating rod 303 drives the wedge disk 305 and the support rod 306 to rotate, when the wedge disk 305 rotates, the connecting rod 307 drives the wedge disk 305 to move in the vertical direction, the wedge disk 305 drives the rotating rod 303 to move, and then drives the support rod 306 to move, the support rod 306 moves in the vertical direction while rotating, the support rod 306 mixes the plastic particles to achieve batching, the mixing form is no longer single, it is convenient to mix the plastic particles in the barrel 5 evenly during batching, and thus will not affect the injection molding effect of the injection molding machine 1, the plastic particles after batching enter the interior of the upper barrel 2 through the lower feeding pipe 14, the third motor 9 drives the auger 10 to rotate, the auger 10 transports the plastic particles, and the plastic particles enter the interior of the injection molding machine 1 through the feeding pipe 8 for injection molding.

[0037] Embodiment 2:

[0038] Refer to the attached Figure 1-6 : In this embodiment, a batching structure of an injection molding machine, the batching mechanism 3 also includes a scraper 3a1, the scraper 3a1 is fixedly connected to the end of the support rod 306, the support rod 306 drives the scraper 3a1 to rotate, and the scraper 3a1 is in contact with the inner wall of the barrel 5;

[0039] Through the action of the scraper 491 , the support rod 306 drives the scraper 3a1 to rotate when rotating, and the scraper 3a cleans the inner wall of the barrel 5 to prevent the plastic particles from adhering to the inner wall of the barrel 5 .

[0040] Working principle:

[0041] When the support rod 306 rotates, it drives the scraper 3a1 to rotate, and the scraper 3a cleans the inner wall of the barrel 5 to prevent the plastic particles from adhering to the inner wall of the barrel 5.

[0042] Although the present invention has been shown and described with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein within the scope of the claims.

Claims

1. An injection molding machine batching structure, comprising an injection molding machine (1) and a loading barrel (2), wherein the loading barrel (2) is fixedly connected to the upper surface of the injection molding machine (1), characterized in that: A round barrel (5) is fixedly connected to the top of the loading barrel (2) through a support, a batching mechanism (3) is arranged inside the round barrel (5), a support plate (6) is fixedly connected to the upper surface of the injection molding machine (1), the support plate (6) and the round barrel (5) are both fixedly connected to the outer wall of the feeding slanted bucket (7), the feeding slanted bucket (7) is connected to the round barrel (5), a knocking mechanism (4) is arranged above the feeding slanted bucket (7), the loading barrel (2) is connected to the injection molding machine (1) through a feeding pipe (8), a third motor (9) is fixedly connected to the outer wall of the loading barrel (2), and an auger (10) is fixedly connected to the output shaft of the third motor (9).

2. The injection molding machine batching structure according to claim 1, characterized in that: The batching mechanism (3) comprises a first motor (301), the first motor (301) is fixedly connected to the upper surface of the drum (5), the output shaft of the first motor (301) is fixedly connected to a sleeve (302), the outer wall of the sleeve (302) is rotatably connected to the drum (5) via a bearing, the interior of the sleeve (302) is slidably connected to a rotating rod (303), a first spring (304) is arranged inside the sleeve (302), the two ends of the first spring (304) are respectively fixedly connected to the sleeve (302) and the rotating rod (303), the outer wall of the rotating rod (303) is fixedly connected to a wedge-shaped disk (305) and a support rod (306), the outer wall of the wedge-shaped disk (305) is in contact with a connecting rod (307), and the connecting rod (307) is fixedly connected to the interior of the drum (5).

3. The injection molding machine batching structure according to claim 1, characterized in that: The knocking mechanism (4) includes a shell (401), the shell (401) is fixedly connected to the upper surface of the feed inclined bucket (7), the surface of the shell (401) is fixedly connected to a second motor (402), the output shaft of the second motor (402) is fixedly connected to a residual gear (403), the residual gear (403) is meshed and connected with a rack (404), the rack (404) is fixedly connected to the outer wall of a slide bar (405), the outer wall of the slide bar (405) is slidably connected to the shell (401), the outer wall of the slide bar (405) is sleeved with a second spring (406), and the two ends of the second spring (406) are respectively fixedly connected to the slide bar (405) and the shell (401).

4. The injection molding machine batching structure according to claim 1, characterized in that: The outer walls of both ends of the auger (10) are rotatably connected to the loading barrel (2) via bearings, and an inclined block (11) is fixedly connected to the inner wall of the barrel (5).

5. The injection molding machine batching structure according to claim 1, characterized in that: The upper surface of the feed slanted bucket (7) is fixedly connected with a material bin (12), the material bin (12) is connected with the feed slanted bucket (7), the interior of the material bin (12) is rotatably connected with a material distribution roller (13) via a bearing, and the material distribution roller (13) is connected with an external power source.

6. The injection molding machine batching structure according to claim 1, characterized in that: The drum (5) is connected to the upper barrel (2) via a lower feeding pipe (14).

Citation Information

Patent Citations

  • Batching structure of injection molding machine

    CN220517417U