Shaping device for PC sheet of control switch
By designing an automated PC sheet shaping device, the problem of low efficiency and difficulty of manually folding PC sheets is solved, and efficient automatic shaping and assembly of PC sheets is achieved, which improves production efficiency and reduces costs.
Patent Information
- Application Number
- CN202421580336.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-07-04
AI Technical Summary
During the switching power supply production process, manual folding of PC chips is inefficient and difficult, resulting in low production efficiency and increased cost.
A shaping device including a base plate, a mounting plate, a telescopic device, a press mold, a cylinder bracket, a mounting base, a placement groove, a PC shaping frame, a rotating cylinder, a support arm, a suction cup mechanism and a lifting device is designed to complete the shaping and assembly of the PC sheet in an automated manner.
This device realizes automatic shaping and assembly of PC sheets, which reduces physical energy loss of workers, improves production efficiency and reduces costs.
Smart Images
Figure CN222768965U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of shaping devices, in particular to a shaping device for a PC sheet used for controlling a switch. Background Art
[0002] At present, in the production process of switching power supplies, the switching power supply includes a shell and a PCBA (printed circuit board). The PCBA is arranged in the inner cavity of the shell. Because the shell is made of a metal shell, a PC sheet of a corresponding shape of the shell needs to be arranged between the PCBA and the shell for insulation. The PC sheet is an insulating sheet and plays an insulating role. However, since the pre-processed PC sheet is in sheet shape, it needs to be folded in half accordingly to make it match the shell. Therefore, in the production process, the operator needs to manually fold the PC sheet. However, in actual operation, the manual folding of the PC sheet is inefficient and difficult for the operator. Utility Model Content
[0003] In order to overcome the shortcomings of the prior art, a shaping device for a PC sheet used to control a switch is provided. The specific technical solution of the utility model is as follows:
[0004] A shaping device for a PC sheet of a control switch, comprising a bottom plate, a mounting plate arranged on the bottom plate, a telescopic device arranged on the mounting plate, a die arranged on the telescopic rod of the telescopic device, a base, a cylinder bracket and a mounting seat respectively arranged on the bottom plate, a placement groove arranged on the base, a PC shaping frame arranged above the placement groove, the die and the PC shaping frame arranged opposite to each other, a rotating cylinder arranged on the cylinder bracket, a supporting arm arranged horizontally on the rotating rod of the rotating cylinder, a suction cup mechanism arranged on the supporting arm, a lifting device arranged on the mounting seat, and a placement frame for placing PC sheets arranged on the lifting device.
[0005] Preferably, the PC shaping frame comprises a bottom sheet, an opening is arranged on the bottom sheet, and arc-shaped sheets are arranged on four sides of the opening extending outwards.
[0006] Preferably, a fixing plate and a guide column are provided on the mounting plate, the telescopic device is provided on the fixing plate, and the guide column passes through the fixing plate and is connected to the die.
[0007] Preferably, a button box is provided on the base, and the button box is electrically connected to the telescopic device.
[0008] Preferably, an angle code is provided at the connection between the base plate and the mounting plate.
[0009] Preferably, the pressing die is detachably connected to the telescopic rod of the telescopic device.
[0010] Preferably, the base, the cylinder bracket and the mounting seat are all in the same straight line.
[0011] The beneficial technical effects achieved by the utility model include:
[0012] The operator places the pre-processed PC sheet on the PC sheet placement rack, places the shell to be assembled of the switch controller on the placement groove, and then turns on the power supply. The rotating cylinder drives the support arm to rotate to the top of the PC sheet placement rack. At this time, the lifting device drives the placement rack to rise. The power part of the lifting device is preferably a stepping motor, so that the pre-processed PC sheet contacts the suction cup mechanism, and the suction cup mechanism is connected to an external suction pipe to absorb air, so that the suction cup mechanism can suck the pre-processed PC sheet, and then the rotating cylinder drives the support arm to rotate to place the pre-processed PC sheet on the top of the PC shaping rack, and the suction cup mechanism is connected to an external suction pipe to deflate, and the pre-processed PC sheet is separated from the suction cup mechanism, so that the pre-processed PC sheet is placed on the PC shaping rack, and by starting the telescopic device, the upper die of the telescopic device is pressed down, and the PC sheet is inserted into the inner wall of the shell below to complete the assembly of the shell of the switch controller; the PC sheet is inserted into the shell of the control switch by the present device, which can reduce the physical energy loss of the operator during the operation, improve production efficiency, and reduce costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The present invention can be further understood from the following description in conjunction with the accompanying drawings. The components in the figures are not necessarily drawn to scale, but the emphasis is placed on illustrating the principles of the embodiments. In different views, the same reference numerals designate corresponding parts.
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the structure of the utility model (excluding the telescopic device);
[0016] Figure 3 This is a structural diagram of the PC shaping frame of the utility model;
[0017] In the figure: 1, bottom plate; 2, mounting plate; 3, telescopic device; 4, die; 5, base; 6, cylinder bracket; 7, mounting seat; 8, placement slot; 9, PC shaping frame; 10, rotating cylinder; 11, support arm; 12, suction cup mechanism; 13, lifting device; 14, placement frame; 15, opening; 16, arc sheet; 17, fixing plate; 18, guide column; 19, button box; 20, corner code; 21, shell; 22, PC sheet; 23, bottom sheet; DETAILED DESCRIPTION
[0018] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail in combination with its embodiments below; it should be understood that the specific embodiments described herein are only used to explain the utility model and are not used to limit the utility model. For those skilled in the art, after reviewing the following detailed description, other systems, methods and / or features of the present embodiment will become apparent. It is intended that all such additional systems, methods, features and advantages are included in this specification, included within the scope of the utility model, and protected by the appended claims. Additional features of the disclosed embodiments are described in detail below, and these features will be apparent from the detailed description below.
[0019] The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, it is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or component referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and cannot be understood as limitations on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
[0020] A shaping device for controlling a switch PC sheet comprises a bottom plate 1, a mounting plate 2 is arranged on the bottom plate 1, a telescopic device 3 is arranged on the mounting plate 2, a die 4 is arranged on the telescopic rod of the telescopic device 3, a base 5, a cylinder bracket 6 and a mounting seat 7 are respectively arranged on the bottom plate 1, a placement groove 8 is arranged on the base 5, a PC shaping frame 9 is arranged above the placement groove 8, the die 4 and the PC shaping frame 9 are arranged opposite to each other, a rotating cylinder 10 is arranged on the cylinder bracket 6, a supporting arm 11 is arranged on the rotating rod of the rotating cylinder 10 in the horizontal direction, a suction cup mechanism 12 is arranged on the supporting arm 11, a lifting device 13 is arranged on the mounting seat 7, and a placement frame 14 for placing a PC sheet 22 is arranged on the lifting device 13.
[0021] Specifically, Figure 1-3As shown, the operator places the pre-processed PC sheet 22 on the placement rack 14 of the PC sheet 22, places the shell 21 of the switch controller to be assembled on the placement slot 8, and then turns on the power supply. The rotating cylinder 10 drives the support arm 11 to rotate to the top of the placement rack 14 of the PC sheet 22. At this time, the lifting device 13 drives the placement rack 14 to rise. The power part of the lifting device 13 is preferably a stepping motor, so that the pre-processed PC sheet 22 contacts the suction cup mechanism 12, and the suction cup mechanism 12 is connected to the external suction pipe to suck air, so that the suction cup mechanism 12 can suck the pre-processed PC sheet 22, and then the rotating cylinder 10 drives the support arm 11 to rotate and place the pre-processed PC sheet 22 on the top of the PC shaping frame 9, the suction cup mechanism 12 is connected to the external suction pipe to deflate, and the pre-processed PC sheet 22 is separated from the suction cup mechanism 12, so that the pre-processed PC sheet 22 is placed on the PC shaping frame 9, and by starting the telescopic device 3, the upper die 4 of the telescopic device 3 is pressed down, and the PC sheet 22 is inserted into the inner wall of the outer shell 21 below to complete the assembly of the outer shell 21 of the switch controller; by using this device to realize the PC sheet 22 being inserted into the outer shell 21 of the control switch, the physical loss of the operator during the operation can be reduced, the production efficiency can be improved, and the cost can be reduced.
[0022] Furthermore, the PC shaping frame 9 includes a bottom sheet 23, an opening 15 is provided on the bottom sheet 23, and arc-shaped sheets 16 are provided on the four sides of the opening 15. Through the arc-shaped sheets 16 extending outward from the four sides of the opening 15, the PC sheet 22 can be folded more smoothly during the pressing process of the die 4.
[0023] Furthermore, a fixing plate 17 and a guide column 18 are provided on the mounting plate 2, the telescopic device 3 is provided on the fixing plate 17, and the guide column 18 passes through the fixing plate 17 and is connected to the die 4. By providing the guide column 18, the die 4 will not deviate during the pressing process.
[0024] Further, a button box 19 is provided on the base 5, and the button box 19 is electrically connected to the telescopic device 3. The telescopic device 3 is controlled to be telescopic by the button box 19, and the operation is simple and convenient.
[0025] Furthermore, a corner code 20 is provided at the connection between the bottom plate 1 and the mounting plate 2. The corner code 20 enhances the connection strength between the bottom plate 1 and the mounting plate 2, making the structure more stable.
[0026] Furthermore, the die 4 is detachably connected to the telescopic rod of the telescopic device 3. When the die 4 is worn and needs to be replaced, it can be directly removed from the telescopic rod of the telescopic device 3, which is simple and convenient to operate.
[0027] Furthermore, the base 5, the cylinder support 6 and the mounting seat 7 are all on the same straight line, so that the structural layout is more reasonable.
[0028] Although the utility model has been described above with reference to various embodiments, it should be understood that many changes and modifications may be made without departing from the scope of the utility model. That is, the methods, systems and devices discussed above are examples. Various configurations may appropriately omit, replace or add various processes or components. For example, in alternative configurations, the method may be performed in an order different from the order described, and / or various components may be added, omitted and / or combined. Moreover, the features described with respect to certain configurations may be combined in various other configurations, such as different aspects and elements of the configuration may be combined in a similar manner. In addition, the elements therein may be updated as the technology develops, i.e., many elements are examples and do not limit the scope of the present disclosure or claims.
[0029] Specific details are given in the specification to provide a thorough understanding of the exemplary configurations including implementations. However, the configurations may be practiced without these specific details, for example, well-known circuits, processes, algorithms, structures, and techniques have been shown without unnecessary detail to avoid obscuring the configurations. This description provides only example configurations and does not limit the scope, applicability, or configurations of the claims. Instead, the foregoing description of the configurations will provide those skilled in the art with an enabling description for implementing the described techniques. Various changes may be made to the functions and arrangements of the elements without departing from the spirit or scope of the present disclosure.
[0030] In summary, it is intended that the above detailed description is considered to be illustrative rather than restrictive, and it should be understood that the spirit and scope of the present invention are limited. The above embodiments should be understood to be only used to illustrate the present invention and not to limit the scope of protection of the present invention. After reading the contents of the present invention, technicians can make various changes or modifications to the present invention, and these equivalent changes and modifications also fall within the scope defined by the claims of the present invention.
Claims
1. A shaping device for a PC sheet used for controlling a switch, characterized in that: The invention comprises a bottom plate (1), a mounting plate (2) being provided on the bottom plate (1), a telescopic device (3) being provided on the mounting plate (2), a pressing die (4) being provided on the telescopic rod of the telescopic device (3), a base (5), a cylinder support (6) and a mounting seat (7) being provided on the bottom plate (1), a placement groove (8) being provided on the base (5), a PC shaping frame (9) being provided above the placement groove (8), the pressing die (4) and the PC shaping frame (9) being arranged opposite to each other, a rotating cylinder (10) being provided on the cylinder support (6), a supporting arm (11) being provided on the rotating rod of the rotating cylinder (10) in a horizontal direction, a suction cup mechanism (12) being provided on the supporting arm (11), a lifting device (13) being provided on the mounting seat (7), and a placing frame (14) for placing a PC sheet (22) being provided on the lifting device (13).
2. The PC sheet shaping device for controlling a switch according to claim 1, characterized in that: The PC shaping frame (9) comprises a bottom sheet (23), an opening (15) is provided on the bottom sheet (23), and arc-shaped sheets (16) are provided on four sides of the opening (15) extending outwards.
3. The PC sheet shaping device for controlling a switch according to claim 1, characterized in that: A fixing plate (17) and a guide column (18) are arranged on the mounting plate (2); the telescopic device (3) is arranged on the fixing plate (17); and the guide column (18) passes through the fixing plate (17) and is connected to the pressing die (4).
4. The PC sheet shaping device for controlling a switch according to claim 1, characterized in that: A key box (19) is provided on the base (5), and the key box (19) is electrically connected to the telescopic device (3).
5. The PC sheet shaping device for controlling a switch according to claim 1, characterized in that: An angle code (20) is provided at the connection between the base plate (1) and the mounting plate (2).
6. The PC sheet shaping device for controlling a switch according to claim 1, characterized in that: The pressing die (4) is connected to the telescopic rod of the telescopic device (3) in a detachable manner.
7. The PC sheet shaping device for controlling a switch according to claim 1, characterized in that: The base (5), the cylinder support (6) and the mounting seat (7) are all located on the same straight line.