Double-helix double-finger-imitated kelp knotting and packaging all-in-one machine

By designing a double-spiral imitation double-finger kelp knot packaging machine, using an automated knotting system and cutting system, the problem of low knot efficiency in traditional kelp knots is solved, and efficient automatic knots of kelp are achieved.

CN222769647UActive Publication Date: 2025-04-18QINGDAO HUANGHAI UNIV
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Patent Information

Application Number
CN202421856561.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-04-18
Estimated Expiration
2034-08-02

AI Technical Summary

Technical Problem

Traditional kelp knots mainly rely on manual operations. Because the kelp surface is slippery, workers are time-consuming and labor-intensive when knotting and are less efficient.

Method used

A double-helix imitation double-finger kelp knot packaging machine is designed, including a baler and a double-helix knot. It adopts a positioning clamping system, a knotting system and a cutting system. It realizes automatic knotting of kelp through components such as rotating motors, double-helix air clamps and hydraulic cylinders.

Benefits of technology

Through the automated knotting system, the efficiency of knotting of kelp is improved, the time and energy of manual operation is reduced, and the efficient automatic knotting of kelp is achieved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a double-helix imitated double-finger kelp knotting and packaging all-in-one machine which comprises a packaging machine and a double-helix knotting machine, the double-helix knotting machine comprises a machine frame, a positioning and clamping system is installed on the machine frame, the double-helix knotting machine comprises a knotting system, the double-helix knotting machine further comprises a cutting system used for cutting kelp, and the cutting system is used for cutting the kelp. The knotting system is provided with a mounting base, a feeding plate is mounted on the end face of the top of the mounting base, a rotating motor is arranged on the mounting base away from the feeding plate, a driving shaft of the rotating motor is connected with a sleeve through a bearing assembly, and a mounting ring is arranged on the sleeve at the end away from the rotating motor. At least one group of mounting holes are formed in the mounting ring, and double-helix air clamps are arranged in the mounting holes. The knotting system and the cutting system are additionally arranged, existing manual knotting is replaced, automatic knotting of kelp is achieved through cooperation of the knotting system and the cutting system, and the kelp knotting machine is simple in structure, convenient to use and high in efficiency.
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Description

Technical Field

[0001] The utility model belongs to the technical field of kelp knotting, in particular to a double-helix imitation double-finger kelp knotting and packaging integrated machine. Background Art

[0002] Kelp is a seaweed plant with high nutritional value and certain medicinal value. Therefore, many people eat kelp. Most kelp grows in low-temperature seawater. After the kelp is picked from the seawater, it generally goes through multiple processes such as cleaning, pickling, and drying. The processed kelp is then knotted and packaged for easy transportation and sale.

[0003] Kelp is usually knotted manually. However, due to the slippery nature of kelp itself, it is time-consuming and laborious for workers to tie the knots, resulting in low efficiency.

[0004] In view of this, how to solve the defects in the above technical solutions has become one of the problems to be solved urgently in the field of kelp knotting technology. Utility Model Content

[0005] In view of the problems existing in the background technology, the purpose of the utility model is to solve the problem that traditional kelp knotting is generally performed by manual knotting of kelp. Since kelp itself is slippery, it is time-consuming and laborious for workers to tie the knot, resulting in low efficiency.

[0006] In view of the problems existing in the background technology, the utility model provides, on the one hand, a double-helix imitation double-finger kelp knotting and packaging integrated machine, including a baler and a double-helix knotting machine, the double-helix knotting machine including a frame, and a positioning and clamping system is installed on the frame, the double-helix knotting machine including a knotting system, the double-helix knotting machine also includes a cutting system for cutting kelp, the knotting system is provided with a mounting seat, a feeding plate is installed on the top end face of the mounting seat, a rotating motor is provided on the mounting seat away from the feeding plate, and the driving shaft of the rotating motor is connected to a sleeve through a bearing assembly, a mounting ring is provided on the sleeve away from one end of the rotating motor, at least one group of mounting holes is provided on the mounting ring, and a double-helix air clamp is provided in the mounting hole.

[0007] Optionally, the positioning and clamping system includes two groups of support rods, which are installed on two groups of cross bars of the frame. A hydraulic cylinder is installed at the other end of the support rod. The protruding end of the hydraulic cylinder is fixedly connected to the positioning plate through a connecting piece, and anti-slip pads are provided on the two groups of oppositely arranged positioning plates.

[0008] Optionally, the knotting system is provided with a support plate, and the support plate is installed with a base, and the base is provided with a rack.

[0009] Optionally, the double-helix knotting machine further comprises a motor, and a gear is mounted on the driving shaft of the motor, and the gear is meshed with the rack for gear transmission.

[0010] Optionally, the mounting seat is fixedly mounted on a side end face of the rack.

[0011] Optionally, the cutting system includes a cutting base, and the cutting base is equipped with a telescopic hydraulic cylinder, and a sliding seat is fixedly installed on the protruding end of the telescopic hydraulic cylinder.

[0012] Optionally, a slide rail is fixedly mounted on the cutting base, and the slide seat is slidably mounted on the slide rail.

[0013] Optionally, the slide seat vertical plate is installed with a driving system, a mechanical arm is fixedly installed on the driving end of the driving system, and a cutting knife is provided at the front end of the mechanical arm.

[0014] In summary, the beneficial effects of the utility model are:

[0015] 1. The utility model replaces the existing manual knotting by adding a knotting system and a cutting system, and realizes automatic knotting of kelp by utilizing the cooperation of the knotting system and the cutting system. The utility model has a simple structure, is easy to use and has high efficiency.

[0016] 2. By adding a cutting system, when in use, the telescopic hydraulic cylinder is started, and the extending end of the telescopic hydraulic cylinder is extended to drive the slide seat to slide on the slide rail, and then drive the cutting knife to move toward the direction of the knotting system. When it moves to the required position, the telescopic hydraulic cylinder is closed, and the drive system is started. The drive system drives the mechanical arm to rotate, and then drives the cutting knife to rotate, so as to cut the knotted kelp, so as to facilitate knotting the next kelp. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall structure of an embodiment of a double-helix imitation double-finger kelp knotting and packaging integrated machine of the utility model;

[0018] Figure 2 This is a schematic diagram of the knotting system structure of an embodiment of a double-helix imitation double-finger kelp knotting and packaging integrated machine of the utility model;

[0019] Figure 3 For this utility model Figure 1 A magnified view of the structure at position A in the middle;

[0020] Figure 4 It is a partial structural schematic diagram of an embodiment of a double-helix imitation double-finger kelp knotting and packaging integrated machine of the utility model;

[0021] Figure 5It is a schematic diagram of the structure of the cutting system of one embodiment of the double-helix imitation double-finger kelp knotting and packaging integrated machine of the utility model.

[0022] Reference numerals:

[0023] 10. Frame; 101. Support rod; 102. Hydraulic cylinder; 103. Connecting piece; 104. Positioning plate;

[0024] 20. horizontal bar;

[0025] 30. Knotting system; 302. Double spiral air clamp;

[0026] 303, motor; 3031, gear; 3032, rack;

[0027] 304, feeding plate; 305, mounting seat; 3051, rotating motor; 3052, sleeve; 3053, support plate; 3054, mounting ring; 3055, mounting hole;

[0028] 306, base;

[0029] 40. Cutting system; 401. Cutting base; 402. Telescopic hydraulic cylinder; 403. Driving system; 404. Mechanical arm; 405. Cutting knife; 406. Slide rail; 407. Slide seat;

[0030] 70. Packing machine;

[0031] 80. Double spiral knotting machine. DETAILED DESCRIPTION

[0032] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail below in conjunction with the accompanying drawings and specific embodiments. Although exemplary embodiments are disclosed in the accompanying drawings, it should be understood that the utility model can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to facilitate a thorough understanding of the utility model and to fully convey the concept of the utility model to those skilled in the art.

[0033] In the description of this specification, the description with reference to the terms "certain embodiments", "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.

[0034] In the present invention, the terms "first", "second", and "third" are used for descriptive purposes only and should not be understood as indicating or implying relative importance; the term "plurality" refers to two or more, unless otherwise clearly defined. The terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; "connected" can be a direct connection or an indirect connection through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0035] like Figures 1 to 4 As shown, this embodiment provides a double-helix imitation double-finger kelp knotting and packaging integrated machine, including a baler 70 and a double-helix knotting machine 80. The double-helix knotting machine 80 includes a frame 10, and a positioning and clamping system is installed on the frame 10. The positioning and clamping system is used to position and clamp the kelp to prevent the kelp from slipping when knotting.

[0036] Furthermore, the positioning and clamping system includes two groups of support rods 101, and the two groups of support rods 101 are installed on the two groups of cross bars of the frame 10 by means of fixed connection such as fastening screws, and a hydraulic cylinder 102 is fixedly installed at the other end of the support rod 101, and the protruding end of the hydraulic cylinder 102 is fixedly connected to the positioning plate 104 through a connecting piece 103, and anti-slip pads are provided on the two groups of oppositely arranged positioning plates 104.

[0037] In this embodiment, by starting two groups of hydraulic cylinders 102 at the same time, the extending ends of the two groups of hydraulic cylinders 102 are extended, thereby driving the positioning plate to move toward the middle position to clamp the kelp in the middle.

[0038] In application, tying kelp manually is time-consuming, labor-intensive and inefficient. To solve the above technical problems, please refer to Figures 1 to 4As shown, the double-helix knotting machine 80 includes a knotting system 30, and is fixedly mounted on the top end surface of the workbench by fastening screws. The knotting system 30 includes a support plate 3053, and a base 306 is fixedly mounted on the top end surface of the support plate 3053, and a rack 3032 is provided on the base 306.

[0039] Furthermore, the double-helix knotting machine 80 also includes a motor 303, and a gear 3031 is installed on the driving shaft of the motor 303, and the gear 3031 is meshed with the rack 3032 for gear transmission.

[0040] In this embodiment, by starting the motor 303, the motor 303 is used to drive the gear 3031 to rotate, and the gear 3031 is meshed with the rack 3032, thereby driving the rack 3032 to move linearly, and then the rack drives the mounting base to move its position.

[0041] Furthermore, a mounting seat 305 is fixedly installed on the side end surface of the rack 3032 by means of fastening screws, a loading plate 304 is fixedly installed on the top end surface of the mounting seat 305 by means of fastening screws or the like, and a rotating motor 3051 is fixedly installed on the mounting seat 305 away from the loading plate 304 by means of fastening screws or the like, and a driving shaft of the rotating motor 3051 is connected to a sleeve 3052 via a bearing assembly, and a mounting ring 3054 is provided on the sleeve 3052 at one end away from the rotating motor 3051, and at least one group of mounting holes 3055 is provided on the mounting ring 3054.

[0042] Furthermore, a double spiral air clamp 302 is arranged in the installation hole 3055, and the double spiral air clamp 302 adopts a small double spiral air clamp commonly found on the market.

[0043] In this embodiment, the rotating motor 3051 is started to drive the sleeve 3052 to rotate, and the double-helix air clamp 302 is started at the same time. The kelp is knotted by the rotation of the two double-helix air clamps and the traction of the feeding plate 304.

[0044] Furthermore, a cutting system 40 is provided on one side of the knotting system 30, and the cutting system 40 includes a cutting base 401, and a telescopic hydraulic cylinder 402 is installed on the cutting base 401 by a fixed connection method such as fastening screws, and a slide seat 407 is fixedly installed on the protruding end of the telescopic hydraulic cylinder 402.

[0045] Furthermore, the slide seat 407 is slidably mounted on the slide rail 406 , and the slide rail is fixedly mounted on the cutting base 401 .

[0046] In this embodiment, by starting the telescopic hydraulic cylinder 402 , the extending end of the telescopic hydraulic cylinder 402 extends, thereby driving the slide seat 407 to slide on the slide rail 406 .

[0047] Furthermore, a driving system 403 is fixedly mounted on the vertical plate of the slide seat 407 by fastening screws, a mechanical arm 404 is fixedly mounted on the driving end of the driving system 403 , and a cutting knife 405 is provided at the front end of the mechanical arm 404 .

[0048] In this embodiment, the telescopic hydraulic cylinder 402 is started and the extending end of the telescopic hydraulic cylinder 402 is extended, thereby driving the slide 407 to slide on the slide rail 406, thereby driving the cutting knife to move toward the knotting system 30. When it moves to the desired position, the telescopic hydraulic cylinder is closed and the drive system 403 is started. The drive system drives the mechanical arm 404 to rotate, thereby driving the cutting knife to rotate and cut the knotted kelp.

[0049] The use process and working principle of this utility model:

[0050] When the utility model is used, the kelp is first placed on the workbench, and the two sets of hydraulic cylinders 102 are started. At this time, the extended ends of the two sets of hydraulic cylinders 102 are extended, thereby driving the positioning plate to move toward the middle position to clamp the kelp in the middle;

[0051] Then, the other end of the kelp is passed through the feeding plate 304 and wound around the double spiral air clamp 302, and then the rotating motor 3051 is started, and the sleeve 3052 is driven to rotate by the rotating motor 3051, and the double spiral air clamp 302 is started at the same time, and the kelp is knotted by the rotation of the two double spiral air clamps and the traction of the feeding plate 304;

[0052] Finally, the telescopic hydraulic cylinder 402 is started, and the extending end of the telescopic hydraulic cylinder 402 is extended to drive the slide 407 to slide on the slide rail 406, thereby driving the cutting knife to move toward the direction of the knotting system 30. When it moves to the required position, the telescopic hydraulic cylinder is closed, and the drive system 403 is started. The drive system drives the mechanical arm 404 to rotate, thereby driving the cutting knife to rotate and cut the knotted kelp; then the knotted kelp is placed in the baler 70 for packaging.

[0053] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model and are not restrictive. Although the utility model is described in detail with reference to the embodiments, it should be understood by those skilled in the art that any modification or equivalent replacement of the technical solution of the utility model does not deviate from the spirit and scope of the technical solution of the utility model, and should be included in the scope of the claims of the utility model.

Claims

1. Double-helix imitation double-finger kelp knotting packaging integrated machine, characterized in that: It includes a baling machine and a double-spiral knotting machine, the double-spiral knotting machine includes a frame, and a positioning clamping system is installed on the frame, the double-spiral knotting machine includes a knotting system, and the double-spiral knotting machine also includes a cutting system for cutting kelp, the knotting system is provided with a mounting seat, a feeding plate is installed on the top end face of the mounting seat, a rotating motor is provided on the mounting seat away from the feeding plate, and the driving shaft of the rotating motor is connected to the sleeve through a bearing assembly, a mounting ring is provided on the sleeve away from one end of the rotating motor, at least one group of mounting holes is provided on the mounting ring, and a double-spiral air clamp is provided in the mounting hole.

2. The double-helix imitation double-finger kelp knotting and packaging integrated machine according to claim 1, characterized in that: The positioning and clamping system includes two groups of support rods, which are installed on two groups of cross bars of the frame. A hydraulic cylinder is installed at the other end of the support rod. The extended end of the hydraulic cylinder is fixedly connected to the positioning plate through a connecting piece, and anti-slip pads are provided on the two groups of oppositely arranged positioning plates.

3. The double-helix imitation double-finger kelp knotting and packaging integrated machine according to claim 1, characterized in that: The knotting system is provided with a support plate, and the support plate is installed with a base, and the base is provided with a rack.

4. The double-helix imitation double-finger kelp knotting and packaging integrated machine according to claim 3 is characterized in that: The double-helix knotting machine also includes a motor, and a gear is installed on the driving shaft of the motor, and the gear is meshed with the rack for gear transmission.

5. The double-helix imitation double-finger kelp knotting and packaging integrated machine according to claim 3, characterized in that: The mounting seat is fixedly mounted on the side end surface of the rack.

6. The double-helix imitation double-finger kelp knotting and packaging integrated machine according to claim 1, characterized in that: The cutting system comprises a cutting base, and a telescopic hydraulic cylinder is installed on the cutting base, and a sliding seat is fixedly installed on the extended end of the telescopic hydraulic cylinder.

7. The double-helix imitation double-finger kelp knotting and packaging integrated machine according to claim 6, characterized in that: A slide rail is fixedly mounted on the cutting base, and the slide seat is slidably mounted on the slide rail.

8. The double-helix imitation double-finger kelp knotting and packaging integrated machine according to claim 7, characterized in that: The slide seat vertical plate is installed with a driving system, a mechanical arm is fixedly installed at the driving end of the driving system, and a cutting knife is arranged at the front end of the mechanical arm.