Ton barrel filling equipment

Abstract

The utility model relates to ton barrel filling equipment which comprises a machine frame, a ton barrel feeding mechanism, a ton barrel alignment mechanism, a sealing valve opening and closing mechanism and a filling mechanism, the ton barrel feeding mechanism is arranged on the lower portion of the machine frame in a sliding mode, the ton barrel alignment mechanism is arranged on the ton barrel feeding mechanism, and the sealing valve opening and closing mechanism and the filling mechanism are oppositely arranged on the top of the machine frame. The ton barrel feeding mechanism comprises a base and a first driving device, the base is arranged at the bottom of the rack in a sliding mode, the first driving device is used for driving the base to move along the rack, and the ton barrel alignment mechanism is arranged on the base. According to the utility model, full-automatic filling of the ton barrel can be realized, so that the filling efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of filling equipment, in particular to ton barrel filling equipment. Background Art

[0002] Ton barrels have a large capacity and are widely used in the powder making and pharmaceutical industries. They are mainly used to fill powders and other materials. At present, automated filling equipment is mostly used for filling ton barrels to improve filling efficiency. However, the current automation level of ton barrel filling is low, and there is a lack of corresponding automated equipment for the loading and alignment of ton barrels, making it difficult to improve the filling efficiency of ton barrel filling. Utility Model Content

[0003] The utility model aims to provide a ton barrel filling device to solve the above problems that occur in the current ton barrel filling link.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] A ton barrel filling equipment comprises a frame, a ton barrel feeding mechanism, a ton barrel alignment mechanism, a sealing valve opening and closing mechanism and a filling mechanism, wherein the ton barrel feeding mechanism is slidably arranged at the lower part of the frame, the ton barrel alignment mechanism is arranged on the ton barrel feeding mechanism, and the sealing valve opening and closing mechanism and the filling mechanism are relatively arranged at the top of the frame; the ton barrel feeding mechanism comprises a base and a first driving device, the base is slidably arranged at the bottom of the frame, the first driving device is used to drive the base to move along the frame, and the ton barrel alignment mechanism is arranged on the base.

[0006] Further, the first driving device includes a first driving motor and a first driving gear, a first guide rail is arranged at the bottom of the frame, the base is slidably arranged on the first guide rail, a first rack is also arranged at the bottom of the frame, the first driving motor is arranged on the base, the first driving gear is connected to the first driving motor, the first rack and the first driving gear are meshed with each other, and the rotation of the first driving motor is used to drive the base to move along the first guide rail.

[0007] Furthermore, the ton barrel alignment mechanism includes two conveying roller assemblies relatively arranged on the base, the conveying roller assembly includes a support plate and a plurality of support rollers, the support plate is arranged on the edge of the base, and each of the support rollers is arranged on the support plate to rotate at intervals, the support rollers are used to support the ton barrel, and a second driving device is arranged on the base, the second driving device is transmission-connected to the support rollers, and is used to drive the support rollers to rotate to drive the ton barrel to move so as to adjust the position of the ton barrel.

[0008] Furthermore, the second driving device includes a second driving motor, a commutator, a driving shaft and a driving sprocket, the second driving motor is arranged on the base, the commutator is drivingly connected to the second driving motor, the driving shaft is connected to two output shafts of the commutator, the driving sprocket is connected to the driving shaft, a driven sprocket is arranged on the supporting roller, a chain is arranged between the driving sprocket and the driven sprocket, and the rotation of the first driving motor is used to drive the supporting roller to rotate.

[0009] Furthermore, a first cylinder and an abutment block are provided on the edge of the support plate, and the first cylinder is connected to the abutment block and is used to drive the abutment block to move so as to clamp the ton barrel.

[0010] Furthermore, a guide plate for guiding the ton barrel is provided on the edge of the support plate.

[0011] Furthermore, the sealing valve opening and closing mechanism includes a first horizontal driving device, a first vertical driving device, an opening and closing motor and an opening and closing shaft, the first horizontal driving device is arranged on the top of the frame, the first vertical driving device is connected to the first horizontal driving device, the opening and closing motor is connected to the first vertical driving device, the opening and closing shaft is connected to the opening and closing motor, and the opening and closing motor is used to drive the opening and closing shaft to rotate to open and close the sealing valve of the ton barrel.

[0012] Furthermore, the filling mechanism includes a second horizontal drive device, a second vertical drive device, a clamping mechanism and a filling tube, the second horizontal drive device is arranged on the top of the frame, the second vertical drive device is connected to the second horizontal drive device, the filling tube and the clamping mechanism are both connected to the second vertical drive device, the filling tube is used to dock with the filling port of the ton barrel, and the clamping mechanism is used to clamp the filling tube and the filling port of the ton barrel.

[0013] Furthermore, the clamping mechanism includes a second cylinder, an articulated seat and a clamping claw. A mounting plate is provided on the upper part of the filling tube. A plurality of second cylinders are provided, each of which is circumferentially arranged on the mounting plate. The articulated seat is arranged on the output shaft of the second cylinder. A flange is provided at the bottom of the filling tube, and a clamping seat is circumferentially arranged on the flange. The upper end of the clamping claw is hinged to the articulated seat, an arc groove is provided in the middle part of the clamping claw, a clamping pin is provided on the clamping seat, and the clamping pin is arranged in the arc groove. The second cylinder is used to drive the lower end of the clamping claw to flip to clamp the filling port of the ton barrel.

[0014] Beneficial effects of the utility model:

[0015] The utility model discloses a ton barrel filling device, wherein the ton barrel feeding mechanism is slidably arranged at the lower part of a frame, the ton barrel positioning mechanism is arranged on the ton barrel feeding mechanism, and the sealing valve opening and closing mechanism and the filling mechanism are relatively arranged on the top of the frame; the ton barrel feeding mechanism comprises a base and a first driving device, the base is slidably arranged at the bottom of the frame, the first driving device is used to drive the base to move along the frame, and the ton barrel positioning mechanism is arranged on the base. In actual use, the ton barrel is moved by the ton barrel feeding mechanism, and the ton barrel is positioned by the ton barrel positioning mechanism, so that the sealing valve opening and closing mechanism can accurately open and close the sealing valve, and the filling mechanism can accurately perform filling, thereby realizing the automation of ton barrel filling and improving the filling efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the structure of the utility model ton barrel filling equipment;

[0017] Figure 2 This is a schematic diagram of the structure of a ton barrel;

[0018] Figure 3 It is a structural schematic diagram of the frame in the ton barrel filling equipment of the utility model;

[0019] Figure 4 It is a structural schematic diagram of the support plate in the ton barrel filling equipment of the utility model;

[0020] Figure 5 It is a structural schematic diagram of the second driving device in the ton barrel filling equipment of the utility model;

[0021] Figure 6 It is a structural schematic diagram of the sealing valve opening and closing mechanism and the filling mechanism in the ton barrel filling equipment of the utility model;

[0022] Figure 7 yes Figure 6 Schematic diagram of the structure at A in the middle.

[0023] The names corresponding to the marks in the figure are:

[0024] 1. Frame, 11. First guide rail, 12. First rack, 2. Ton barrel loading mechanism, 21. Base, 22. First drive motor, 23. First drive gear, 3. Ton barrel alignment mechanism, 31. Support plate, 32. Support roller, 33. Second drive motor, 34. Commutator, 35. Drive shaft, 36. Drive sprocket, 37. First cylinder, 38. Abutment block, 39. Guide plate, 4. Sealing valve opening and closing mechanism, 41. First horizontal drive Device, 42, first vertical drive device, 43, opening and closing motor, 44, opening and closing shaft, 5, filling mechanism, 51, second horizontal drive device, 52, second vertical drive device, 53, clamping mechanism, 531, second cylinder, 532, hinged seat, 533, clamping claw, 534, mounting plate, 535, flange, 536, arc groove, 537, bayonet pin, 54, filling tube, 6, ton barrel, 61, sealing valve, 62, filling port. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0026] The ton barrel filling equipment in the embodiment of the utility model realizes full-automatic filling of ton barrels through a ton barrel feeding mechanism, a ton barrel alignment mechanism, a sealing valve opening and closing mechanism and a filling mechanism, thereby improving the filling efficiency.

[0027] like Figure 1 - Figure 7 As shown, the ton barrel filling equipment includes a frame 1, a ton barrel feeding mechanism 2, a ton barrel alignment mechanism 3, a sealing valve opening and closing mechanism 4 and a filling mechanism 5. The ton barrel feeding mechanism 2 is slidably arranged at the lower part of the frame 1, the ton barrel alignment mechanism 3 is arranged on the ton barrel feeding mechanism 2, and the sealing valve opening and closing mechanism 4 and the filling mechanism 5 are relatively arranged on the top of the frame 1; the ton barrel feeding mechanism 2 includes a base 21 and a first driving device, the base 21 is slidably arranged at the bottom of the frame 1, the first driving device is used to drive the base 21 to move along the frame 1, and the ton barrel alignment mechanism 3 is arranged on the base 21. In actual use, the ton barrel is moved by the ton barrel feeding mechanism 2, and the ton barrel is positioned by the ton barrel alignment mechanism 3, so that the sealing valve opening and closing mechanism 4 can accurately open and close the sealing valve 61, and the filling mechanism 5 can accurately perform filling, thereby realizing the automation of ton barrel filling and improving the filling efficiency.

[0028] Specifically, Figure 3As shown, the first driving device includes a first driving motor 22 and a first driving gear 23. A first guide rail 11 is arranged at the bottom of the frame 1, and a base 21 is slidably arranged on the first guide rail 11. A first rack 12 is also arranged at the bottom of the frame 1. The first driving motor 22 is arranged on the base 21. The first driving gear 23 is connected to the first driving motor 22. The first rack 12 and the first driving gear 23 are meshed with each other. Through the rotation of the first driving motor 22, the base 21 can be driven to move along the first guide rail 11, thereby driving the ton barrel to perform subsequent filling processes.

[0029] like Figure 4 and Figure 5 As shown, the ton barrel alignment mechanism 3 includes two conveying roller assemblies relatively arranged on the base 21, and the conveying roller assembly includes a support plate 31 and a plurality of support rollers 32. The support plate 31 is arranged at the edge of the base 21, and each support roller 32 is arranged on the support plate 31 to rotate at intervals. The support roller 32 plays a role in supporting the ton barrel. At the same time, a second driving device is arranged on the base 21, and the second driving device is transmission-connected with the support roller 32. The second driving device can drive the support roller 32 to rotate, thereby driving the ton barrel to move to adjust the position of the ton barrel.

[0030] Specifically, the second drive device includes a second drive motor 33, a commutator 34, a drive shaft 35 and a drive sprocket 36. The second drive motor 33 is arranged on the base 21, the commutator 34 is connected to the second drive motor 33 in transmission, the drive shaft 35 is connected to the two output shafts of the commutator 34, the drive sprocket 36 is connected to the drive shaft 35, a driven sprocket is arranged on the support roller 32, and a chain is arranged between the drive sprocket 36 and the driven sprocket. The rotation of the first drive motor 22 can drive the support roller 32 to rotate.

[0031] It should be noted that the commutator 34 is a right-angle commutator 34, which includes an input end and two output ends. The two output ends are arranged perpendicular to the input end. The input end is connected to the second drive motor 33, and the two output ends are respectively connected to the drive shaft 35, so as to realize power distribution and facilitate the synchronous driving of the two conveying roller assemblies.

[0032] In order to ensure the stability of the ton barrel during movement, a first cylinder 37 and an abutment block 38 are provided on the edge of the support plate 31 . The first cylinder 37 and the abutment block 38 are connected. The first cylinder 37 can drive the abutment block 38 to move so as to clamp the ton barrel 6 .

[0033] At the same time, a guide plate 39 is provided at the edge of the support plate 31 to guide the ton barrel.

[0034] like Figure 6 and Figure 7As shown, the sealing valve opening and closing mechanism 4 includes a first horizontal driving device 41, a first vertical driving device 42, an opening and closing motor 43 and an opening and closing shaft 44. The first horizontal driving device 41 is arranged on the top of the frame 1, the first vertical driving device 42 is connected to the first horizontal driving device 41, the opening and closing motor 43 is connected to the first vertical driving device 42, and the opening and closing shaft 44 is connected to the opening and closing motor 43. Through the rotation of the opening and closing motor 43, the opening and closing shaft 44 can be driven to rotate to open and close the sealing valve of the ton barrel.

[0035] It should be noted that the first horizontal driving device 41 adopts a gear rack structure, and the first vertical driving device 42 adopts a screw nut mechanism, both of which are existing technologies, and the specific structures are not repeated here.

[0036] like Figure 6 and Figure 7 As shown, the filling mechanism 5 includes a second horizontal drive device 51, a second vertical drive device 52, a clamping mechanism 53 and a filling tube 54. The second horizontal drive device 51 is arranged on the top of the frame 1, the second vertical drive device 52 is connected to the second horizontal drive device 51, the filling tube 54 and the clamping mechanism 53 are both connected to the second vertical drive device 52, the filling tube 54 is used to dock with the filling port 62 of the ton barrel, and the clamping mechanism 53 is used to clamp the filling tube 54 and the filling port 62 of the ton barrel, thereby realizing the filling of the ton barrel.

[0037] In some embodiments, Figure 7 As shown, the clamping mechanism 53 includes a second cylinder 531, an articulated seat 532 and a clamping claw 533. A mounting plate 534 is provided on the upper part of the filling tube 54. A plurality of second cylinders 531 are provided. Each second cylinder 531 is circumferentially arranged on the mounting plate 534. The articulated seat 532 is arranged on the output shaft of the second cylinder 531. A flange 535 is provided at the bottom of the filling tube 54. A snap-on seat is circumferentially arranged on the flange 535. The upper end of the clamping claw 533 is hinged to the articulated seat 532. An arc groove 536 is provided in the middle part of the clamping claw 533. A snap-on pin 537 is provided on the snap-on seat. The snap-on pin 537 is arranged in the arc groove 536. When the output shaft of the second cylinder 531 extends downward, the clamping claw 533 is driven to move downward. During the movement, the clamping claw 533 is flipped over by the action of the arc groove 536, so that the filling port 62 on the ton barrel is clamped with the filling tube 54.

[0038] Working principle:

[0039] During filling, the ton barrel 6 is placed on two conveying roller assemblies, and then the position of the ton barrel is adjusted by rotating the support roller 32. At the same time, the ton barrel is clamped by the abutment block 38, and then the ton barrel is driven to move by the first driving device. After moving into position, the filling tube 54 moves down and docks with the filling port 62 of the ton barrel, and then is clamped by the clamping mechanism 53. Subsequently, the opening and closing motor 43 moves to the position corresponding to the sealing valve 61 on the ton barrel, and then the opening and closing shaft 44 docks with the sealing valve 61. The opening and closing valve rotates to open the sealing valve 61, and filling can be carried out. After the filling is completed, the sealing valve 61 can be closed.

[0040] Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field belong to the protection scope of the utility model.

Claims

1. A ton barrel filling equipment, characterized by: It includes a frame, a ton barrel feeding mechanism, a ton barrel alignment mechanism, a sealing valve opening and closing mechanism and a filling mechanism. The ton barrel feeding mechanism is slidably arranged at the lower part of the frame, the ton barrel alignment mechanism is arranged on the ton barrel feeding mechanism, and the sealing valve opening and closing mechanism and the filling mechanism are relatively arranged on the top of the frame; the ton barrel feeding mechanism includes a base and a first driving device, the base is slidably arranged at the bottom of the frame, the first driving device is used to drive the base to move along the frame, and the ton barrel alignment mechanism is arranged on the base.

2. The ton barrel filling equipment according to claim 1 is characterized in that: The first driving device includes a first driving motor and a first driving gear. A first guide rail is arranged at the bottom of the frame, and the base is slidably arranged on the first guide rail. A first rack is also arranged at the bottom of the frame. The first driving motor is arranged on the base. The first driving gear is connected to the first driving motor, and the first rack is meshed with the first driving gear. The rotation of the first driving motor is used to drive the base to move along the first guide rail.

3. The ton barrel filling equipment according to claim 2 is characterized in that: The ton barrel alignment mechanism includes two conveying roller assemblies relatively arranged on the base, and the conveying roller assembly includes a support plate and a plurality of support rollers. The support plate is arranged at the edge of the base, and each of the support rollers is arranged on the support plate to rotate at intervals. The support rollers are used to support the ton barrel. A second driving device is arranged on the base, and the second driving device is transmission-connected with the support rollers, and is used to drive the support rollers to rotate to drive the ton barrel to move so as to adjust the position of the ton barrel.

4. The ton barrel filling equipment according to claim 3 is characterized in that: The second driving device includes a second driving motor, a commutator, a driving shaft and a driving sprocket. The second driving motor is arranged on the base. The commutator is drivingly connected to the second driving motor. The driving shaft is connected to two output shafts of the commutator. The driving sprocket is connected to the driving shaft. A driven sprocket is arranged on the supporting roller. A chain is arranged between the driving sprocket and the driven sprocket. The rotation of the first driving motor is used to drive the supporting roller to rotate.

5. The ton barrel filling equipment according to claim 4 is characterized in that: A first cylinder and an abutment block are provided at the edge of the support plate, wherein the first cylinder is connected to the abutment block and is used to drive the abutment block to move so as to clamp the ton barrel.

6. The ton barrel filling equipment according to claim 5 is characterized in that: A guide plate for guiding the ton barrel is arranged at the edge of the support plate.

7. The ton barrel filling equipment according to claim 6 is characterized in that: The sealing valve opening and closing mechanism includes a first horizontal driving device, a first vertical driving device, an opening and closing motor and an opening and closing shaft. The first horizontal driving device is arranged on the top of the frame, the first vertical driving device is connected to the first horizontal driving device, the opening and closing motor is connected to the first vertical driving device, and the opening and closing shaft is connected to the opening and closing motor. The opening and closing motor is used to drive the opening and closing shaft to rotate to open and close the sealing valve of the ton barrel.

8. The ton barrel filling equipment according to claim 7 is characterized in that: The filling mechanism includes a second horizontal drive device, a second vertical drive device, a clamping mechanism and a filling tube. The second horizontal drive device is arranged on the top of the frame. The second vertical drive device is connected to the second horizontal drive device. The filling tube and the clamping mechanism are both connected to the second vertical drive device. The filling tube is used to dock with the filling port of the ton barrel. The clamping mechanism is used to clamp the filling tube and the filling port of the ton barrel.

9. The ton barrel filling equipment according to claim 8 is characterized in that: The clamping mechanism includes a second cylinder, an articulated seat and a clamping claw. A mounting plate is provided on the upper part of the filling tube. A plurality of second cylinders are provided, each of which is circumferentially arranged on the mounting plate. The articulated seat is arranged on the output shaft of the second cylinder. A flange is provided at the bottom of the filling tube, and a clamping seat is circumferentially arranged on the flange. The upper end of the clamping claw is hinged to the articulated seat, an arc groove is provided in the middle part of the clamping claw, a clamping pin is provided on the clamping seat, and the clamping pin is arranged in the arc groove. The second cylinder is used for driving the lower end of the clamping claw to flip to clamp the filling port of the ton barrel.

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