Filling and knotting all-in-one machine for bag

Abstract

The utility model discloses a filling and knotting all-in-one machine for a bag. Comprising a first rack, a second rack, a third rack, a feeding and slitting mechanism, a cutter, a slitting platform, a first sliding rail, a melon strip feeding mechanism, a fixing frame, a tray, a pressing block, a translation module, a second fixing base, a material taking clamping jaw, a knotting mechanism, a first wire drawing clamp, a second wire drawing clamp, a first guide rail, a third wire drawing clamp, a second conveying belt, a filling mechanism and a control panel. By means of the automatic production structure, the production efficiency is greatly improved, the automatic knotting mechanism is adopted, the tying position is accurate, the consistency of the knotting form of the cucurbit melon shreds is good, the length error is small, standardized management is facilitated, the shutdown and material waiting time of equipment is shortened through the whole-disc feeding and automatic material taking mechanism for the cucurbit melon shreds, the production efficiency is further improved, and the production cost is reduced. The length of the beancurd skin is measured through infrared rays, then a middle point is taken for automatic centering and bisection, it is guaranteed that the sizes of the two halved beancurd skin are consistent, and higher efficiency and accuracy are achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of food processing equipment, in particular to a lucky bag filling and knotting integrated machine. Background Art

[0002] The lucky bag is a new type of hot pot ingredient that has become popular in recent years. Different from the simple appearance and single ingredients of traditional hot pot ingredients, the lucky bag has a unique and beautiful shape and rich fillings. The processing of the lucky bag is to cut a single side of the fried bean curd into a pocket shape, pour the filling and then tie the bag mouth with gourd shreds. The surface of the bean curd can be branded with words or patterns such as "Fu", "Lu" and "Shou". The fillings can be meat paste, fish paste, fish roe, abalone, fresh shrimp, vegetables or rice cakes, etc. It is a unique ingredient that takes into account both visual and taste.

[0003] The existing production and processing process of lucky bags has the following defects: first, the entire processing process of the existing lucky bags is manually operated, the production efficiency is low, the tightness of the ties is inconsistent, and the shape standards of the gourd shreds are quite different, which is not conducive to standardized quality control, and there is a risk of contamination of the lucky bags when people touch the lucky bags; second, the rope used for tying the mouth is generally gourd shreds. Since the gourd hanging shreds are made by manual planing of gourds, their lengths and sizes are inconsistent. The current semi-automatic knotting machines on the market need to be manually loaded one by one, resulting in frequent machine shutdowns for loading and low efficiency; third, the current processing manufacturers generally use manual cutting to cut the bean skin, which has large size errors and cannot ensure that the two pieces are the same size after each cut in half. Utility Model Content

[0004] The purpose of the utility model is to provide a lucky bag filling and knotting integrated machine to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a lucky bag filling and knotting machine, comprising a first frame, on which a feeding and slitting mechanism, a melon shred feeding mechanism and a knotting mechanism are arranged, the feeding and slitting mechanism comprises a bracket, a fixing plate is fixedly connected to an outer wall of one side of the bracket, and the fixing plate is fixedly connected to the first frame, a first conveyor belt is arranged on the bracket, a partition is arranged on the first conveyor belt, a first slide rail is arranged at the top end of the first conveyor belt, and the first slide rail is fixedly connected to the first frame, a servo motor is arranged on one side of the first slide rail, a cylinder is slidably connected to the first slide rail, and a material picking suction cup is fixedly connected to the output end of the cylinder.

[0006] Preferably, a first fixed seat is provided on one side of the material picking suction cup, and the first fixed seat is fixedly connected to the first frame, a measuring sensor is fixedly connected to the outer wall of one side of the first fixed seat, a tool holder and a slitting platform are fixedly connected to the outer wall of the other side of the first fixed seat, and a cutting knife is provided on the outer wall of one side of the tool holder.

[0007] Preferably, the melon shreds feeding mechanism includes a translation module, and the translation module is fixedly connected to the first frame, a fixing frame is provided on one side outer wall of the translation module, a tray is provided on the fixing frame, a pressure block is provided on the top of the tray, and the pressure block is fixedly connected to one side outer wall of the fixing frame.

[0008] Preferably, a second fixing seat is provided on one side of the fixing frame, and the second fixing seat is fixedly connected to the first frame, and a material taking clamp is provided on an outer wall of one side of the second fixing seat.

[0009] Preferably, the knotting mechanism includes a base, and the base is fixedly connected to the first frame, a first guide rail is fixedly connected to an outer wall on one side of the base, a first translation motor is fixedly connected to an outer wall on one side of the first guide rail, a first mounting seat is slidably connected to the first guide rail, a first lifting motor is fixedly connected to an outer wall on one side of the first mounting seat, a connecting block is provided at the bottom end of the first lifting motor, and the connecting block is slidably connected to an outer wall on one side of the first mounting seat, a rotating motor is fixedly connected to an outer wall on one side of the connecting block, a first wire pulling pliers is provided on an outer wall on the other side of the connecting block, and the first wire pulling pliers is transmission-connected to the rotating motor.

[0010] Preferably, a second guide rail is fixedly connected to an outer wall on one side of the base, a second translation motor is fixedly connected to an outer wall on one side of the second guide rail, a second mounting seat is slidably connected to the second guide rail, a second lifting motor is fixedly connected to an outer wall on one side of the second mounting seat, a second wire pulling clamp is provided at the bottom end of the second lifting motor, and the second wire pulling clamp is slidably connected to an outer wall on one side of the second mounting seat.

[0011] Preferably, a third translation motor is fixedly connected to the outer wall on the other side of the second guide rail, a third mounting seat is provided on one side of the third translation motor, and the third mounting seat is slidably connected to the second guide rail, a third lifting motor is fixedly connected to the outer wall on one side of the third mounting seat, a third wire pulling clamp is provided at the bottom end of the third lifting motor, and the third wire pulling clamp is slidably connected to the outer wall on one side of the third mounting seat.

[0012] Preferably, a second frame is provided on one side of the first frame, and a second conveyor belt is provided on the second frame.

[0013] Preferably, a third frame is arranged on one side of the first frame, and a filling mechanism is arranged on the third frame.

[0014] Preferably, a control panel is provided on the first frame.

[0015] Compared with the prior art, the utility model has the following beneficial effects: the utility model greatly improves production efficiency through the automated production structure, adopts an automatic knotting mechanism, the tying position is accurate, the knotting shape of the gourd shreds is consistent, the length error is small, and it is conducive to standardized management. The automatic feeding mechanism for the whole plate of gourd shreds shortens the equipment downtime waiting time, further improving production efficiency. The length of the bean skin is measured by infrared, and the middle point is automatically found and cut in half, ensuring that the two pieces are consistent in size after cutting in half, which is more efficient and accurate. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0017] Figure 2 It is a three-dimensional structural schematic diagram of the feeding and cutting mechanism of the utility model;

[0018] Figure 3 for Figure 2 Schematic diagram of the enlarged structure of the A area in the middle;

[0019] Figure 4 It is a three-dimensional structural schematic diagram of the melon shreds feeding mechanism of the utility model;

[0020] Figure 5 It is a three-dimensional structural schematic diagram of the knotting mechanism of the utility model.

[0021] In the figure: 1, first frame; 2, second frame; 3, third frame; 4, feeding and slitting mechanism; 41, bracket; 42, fixed plate; 43, first conveyor belt; 44, partition; 46, cylinder; 47, servo motor; 48, material taking suction cup; 49, measuring sensor; 410, first fixed seat; 411, knife holder; 412, cutter; 413, slitting platform; 414, first slide rail; 5, melon shred feeding mechanism; 51, fixed frame; 52, tray; 54, pressing block; 55, translation module; 56, second fixed seat; 57, material taking clamp; 6. Knotting mechanism; 61. Base; 62. First translation motor; 63. First mounting seat; 64. First lifting motor; 65. Connecting block; 66. Rotating motor; 67. First wire-pulling pliers; 68. Second translation motor; 69. Second lifting motor; 610. Second wire-pulling pliers; 611. First guide rail; 612. Second mounting seat; 613. Third lifting motor; 614. Third translation motor; 615. Third wire-pulling pliers; 616. Second guide rail; 617. Third mounting seat; 7. Second conveyor belt; 8. Filling mechanism; 9. Control panel. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-5The utility model provides an embodiment: a lucky bag filling and knotting integrated machine, including a first frame 1, on which a feeding and slitting mechanism 4, a melon shred feeding mechanism 5 and a knotting mechanism 6 are arranged, the feeding and slitting mechanism 4 includes a bracket 41, a fixing plate 42 is fixedly connected to an outer wall of one side of the bracket 41, and the fixing plate 42 is fixedly connected to the first frame 1, a first conveyor belt 43 is arranged on the bracket 41, a partition plate 44 is arranged on the first conveyor belt 43, a first slide rail 414 is arranged at the top end of the first conveyor belt 43, and the first slide rail 414 is fixedly connected to the first frame 1, a servo motor 47 is arranged on one side of the first slide rail 414, a cylinder 46 is slidably connected to the first slide rail 414, and the cylinder 46 The output end is fixedly connected with a material taking suction cup 48; a first fixed seat 410 is provided on one side of the material taking suction cup 48, and the first fixed seat 410 is fixedly connected to the first frame 1, a measuring sensor 49 is fixedly connected to one side outer wall of the first fixed seat 410, a knife holder 411 and a slitting platform 413 are fixedly connected to the other side outer wall of the first fixed seat 410, a cutter 412 is provided on one side outer wall of the knife holder 411, the measuring sensor 49 is used to measure the size data of the bean skin, and the knife holder 411, the cutter 412 and the slitting platform 413 are used to cut the bean skin; the melon shreds feeding mechanism 5 includes a translation module 55, and the translation module 55 is fixedly connected to the first frame 1, and a fixed sensor 49 is provided on one side outer wall of the translation module 55 A fixed frame 51 is provided with a tray 52 on the fixed frame 51, a pressure block 54 is provided on the top of the tray 52, and the pressure block 54 is fixedly connected to the outer wall of one side of the fixed frame 51, the fixed frame 51 and the pressure block 54 are used to fix the tray 52, the tray 52 is used to hold the shredded gourd, and the translation module 55 is used to drive the fixed frame 51 to translate; a second fixed seat 56 is provided on one side of the fixed frame 51, and the second fixed seat 56 is fixedly connected to the first frame 1, and a material-taking clamping claw 57 is provided on one side of the outer wall of the second fixed seat 56, and the material-taking clamping claw 57 is used to clamp the shredded gourd; the knotting mechanism 6 includes a base 61, and the base 61 is fixedly connected to the first frame 1, and a first guide rail 611 is fixedly connected to one side of the outer wall of the base 61 A first translation motor 62 is fixedly connected to an outer wall of one side of the first guide rail 611, a first mounting seat 63 is slidably connected to the first guide rail 611, a first lifting motor 64 is fixedly connected to an outer wall of one side of the first mounting seat 63, a connecting block 65 is provided at the bottom end of the first lifting motor 64, and the connecting block 65 is slidably connected to an outer wall of one side of the first mounting seat 63, a rotating motor 66 is fixedly connected to an outer wall of one side of the connecting block 65, a first wire pulling clamp 67 is provided on an outer wall of the other side of the connecting block 65, and the first wire pulling clamp 67 is transmission-connected to the rotating motor 66, the first translation motor 62, the first lifting motor 64 and the rotating motor 66 are used to drive the first wire pulling clamp 67 to move up, down, left, right and rotate;A second guide rail 616 is fixedly connected to an outer wall on one side of the base 61, a second translation motor 68 is fixedly connected to an outer wall on one side of the second guide rail 616, a second mounting seat 612 is slidably connected to the second guide rail 616, a second lifting motor 69 is fixedly connected to an outer wall on one side of the second mounting seat 612, a second wire pulling clamp 610 is provided at the bottom end of the second lifting motor 69, and the second wire pulling clamp 610 is slidably connected to an outer wall on one side of the second mounting seat 612, the second translation motor 68 and the second lifting motor 69 are used to drive the second wire pulling clamp 610 to move up, down, left and right; a third translation motor 614 is fixedly connected to an outer wall on the other side of the second guide rail 616, a third mounting seat 617 is provided on one side of the third translation motor 614, and the third mounting seat 617 is slidably connected to the second On the guide rail 616, a third lifting motor 613 is fixedly connected to the outer wall of one side of the third mounting seat 617, and a third wire pulling clamp 615 is arranged at the bottom end of the third lifting motor 613, and the third wire pulling clamp 615 is slidably connected to the outer wall of one side of the third mounting seat 617, and the third translation motor 614 and the third lifting motor 613 are used to drive the third wire pulling clamp 615 to move up and down and left and right; a second frame 2 is arranged on one side of the first frame 1, and a second conveyor belt 7 is arranged on the second frame 2, and the second conveyor belt 7 is used to convey the processed lucky bags out; a third frame 3 is arranged on one side of the first frame 1, and a filling mechanism 8 is arranged on the third frame 3, and the filling mechanism 8 is used to fill the lucky bags; a control panel 9 is arranged on the first frame 1, and the control panel 9 is used to control the operation of the equipment. ;

[0024] Working principle: When the utility model is used for automatic production of lucky bags, first, the automatic feeding and cutting of bean curd is carried out through the feeding and cutting mechanism 4 on the first frame 1, and then the filling is carried out through the filling mechanism 8 on the third frame 3. After the filling is completed, the lucky bag is transferred to the knotting mechanism 6 by the material moving device, and the melon shreds feeding mechanism 5 automatically feeds and takes the gourd shreds, and then the gourd shreds are used to tie the bag mouth of the lucky bag through the knotting mechanism 6. The tied lucky bag is conveyed out through the second conveyor belt 7 on the second frame 2, and the automatic production of the lucky bag is completed. The specific steps are: first, the bean curd is neatly stacked and placed on the first conveyor belt 43 on the bracket 41, and is neatly fixed by the partition 44, and the material taking suction cup 48 is driven by the cylinder 46 to descend and absorb the bean curd. The bean skin is then connected to the screw rod through the output end of the servo motor 47, and the screw rod is threadedly connected to the cylinder 46. The screw rod is driven by the servo motor 47 to drive the cylinder 46 to slide on the first slide rail 414, so that the material taking suction cup 48 absorbs the bean skin and passes through the measuring sensor 49. The measuring sensor 49 measures the length of the bean skin. The central control controls the bean skin to be transported to the slitting platform 413 on the first fixed seat 410 according to the size, and is cut by the cutter 412 on the knife holder 411. The cut bean skin is clamped by the clamping claw and transported to the filling mechanism 8 for filling. The gourd shreds are manually stacked on the tray 52, and the tray 52 is placed on the fixed frame 51 and pressed by the pressing block 54. The material taking clamping claw 57 on the second fixed seat 56 clamps the gourd shreds, and passes through the flat The moving module 55 drives the tray 52 to move, and the material picking claws 57 are used to pick up the gourd shreds in turn for use. The second fixed seat 56 is provided with a moving mechanism connected to the material picking claws 57, and the material picking claws 57 are moved to the knotting mechanism 6, and the gourd shreds are clamped by the first wire pulling clamp 67. The output end of the first translation motor 62 on the base 61 is fixed with a screw, and the screw is threadedly connected to the first mounting seat 63. The first translation motor 62 drives the first mounting seat 63 to slide on the first guide rail 611. The output end of the first lifting motor 64 is fixed with a screw, and the screw is threadedly connected to the connecting block 65. The connecting block 65 is driven up and down by the first lifting motor 64. The output end of the rotating motor 66 drives the first wire pulling clamp 67 to rotate through the pulley transmission mechanism. The above method realizes the movement and rotation of the first wire-pulling pliers 67 in the up, down, left and right directions. The output end of the second translation motor 68 is fixed with a screw, which is threadedly connected to the second mounting seat 612. The second translation motor 68 drives the second mounting seat 612 to slide on the second guide rail 616. The output end of the second lifting motor 69 is fixed with a screw, which is threadedly connected to the second wire-pulling pliers 610. The second lifting motor 69 drives the second wire-pulling pliers 610 to slide up and down. The above method realizes the movement of the second wire-pulling pliers 610 in the up, down, left and right directions. The output end of the third translation motor 614 is fixed with a screw, which is threadedly connected to the third mounting seat 617. The third translation motor 614 drives the third mounting seat 617 to slide on the second guide rail 616.The output end of the third lifting motor 613 is fixed with a screw rod, which is threadedly connected to the third wire clamp 615. The third lifting motor 613 drives the third wire clamp 615 to slide up and down. The third wire clamp 615 can move up and down, left and right. The first wire clamp 67 clamps one end of the gourd silk, wraps around the mouth of the lucky bag several times, and rotates to tie a knot. The second wire clamp 610 and the third wire clamp 615 cooperate to tighten the lucky bag. After the knot is completed, the lucky bag is transported out of the device through the second conveyor belt 7. The fixing plate 42 is used to fix the mounting bracket 41, and the control panel 9 is used to control the operation of the device.

[0025] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A lucky bag filling and knotting machine, comprising a first frame (1), characterized in that: The first frame (1) is provided with a feeding and slitting mechanism (4), a melon shred feeding mechanism (5) and a knotting mechanism (6); the feeding and slitting mechanism (4) comprises a bracket (41); a fixing plate (42) is fixedly connected to an outer wall of one side of the bracket (41); and the fixing plate (42) is fixedly connected to the first frame (1); a first conveyor belt (43) is provided on the bracket (41); a partition plate (44) is provided on the first conveyor belt (43); a first slide rail (414) is provided at the top end of the first conveyor belt (43); and the first slide rail (414) is fixedly connected to the first frame (1); a servo motor (47) is provided on one side of the first slide rail (414); a cylinder (46) is slidably connected to the first slide rail (414); and a material taking suction cup (48) is fixedly connected to the output end of the cylinder (46).

2. The lucky bag filling and knotting integrated machine according to claim 1, characterized in that: A first fixed seat (410) is provided on one side of the material taking suction cup (48), and the first fixed seat (410) is fixedly connected to the first frame (1); a measuring sensor (49) is fixedly connected to an outer wall on one side of the first fixed seat (410); a knife holder (411) and a slitting platform (413) are fixedly connected to an outer wall on the other side of the first fixed seat (410); and a cutting knife (412) is provided on an outer wall on one side of the knife holder (411).

3. The lucky bag filling and knotting integrated machine according to claim 1, characterized in that: The melon shreds feeding mechanism (5) comprises a translation module (55), and the translation module (55) is fixedly connected to the first frame (1), a fixing frame (51) is arranged on one side outer wall of the translation module (55), a tray (52) is arranged on the fixing frame (51), a pressing block (54) is arranged on the top of the tray (52), and the pressing block (54) is fixedly connected to one side outer wall of the fixing frame (51).

4. The lucky bag filling and knotting integrated machine according to claim 3, characterized in that: A second fixing seat (56) is provided on one side of the fixing frame (51), and the second fixing seat (56) is fixedly connected to the first frame (1), and a material taking clamping claw (57) is provided on an outer wall of one side of the second fixing seat (56).

5. The lucky bag filling and knotting integrated machine according to claim 1, characterized in that: The knotting mechanism (6) comprises a base (61), and the base (61) is fixedly connected to the first frame (1); a first guide rail (611) is fixedly connected to an outer wall on one side of the base (61); a first translation motor (62) is fixedly connected to an outer wall on one side of the first guide rail (611); a first mounting seat (63) is slidably connected to the first guide rail (611); a first lifting motor (64) is fixedly connected to an outer wall on one side of the first mounting seat (63); a connecting block (65) is provided at the bottom end of the first lifting motor (64), and the connecting block (65) is slidably connected to an outer wall on one side of the first mounting seat (63); a rotating motor (66) is fixedly connected to an outer wall on one side of the connecting block (65); a first wire pulling clamp (67) is provided on an outer wall on the other side of the connecting block (65), and the first wire pulling clamp (67) is transmission-connected to the rotating motor (66).

6. The lucky bag filling and knotting integrated machine according to claim 5, characterized in that: A second guide rail (616) is fixedly connected to an outer wall on one side of the base (61), a second translation motor (68) is fixedly connected to an outer wall on one side of the second guide rail (616), a second mounting seat (612) is slidably connected to the second guide rail (616), a second lifting motor (69) is fixedly connected to an outer wall on one side of the second mounting seat (612), a second wire pulling clamp (610) is provided at the bottom end of the second lifting motor (69), and the second wire pulling clamp (610) is slidably connected to an outer wall on one side of the second mounting seat (612).

7. The lucky bag filling and knotting integrated machine according to claim 6, characterized in that: A third translation motor (614) is fixedly connected to the outer wall on the other side of the second guide rail (616), a third mounting seat (617) is provided on one side of the third translation motor (614), and the third mounting seat (617) is slidably connected to the second guide rail (616), a third lifting motor (613) is fixedly connected to the outer wall on one side of the third mounting seat (617), a third wire pulling clamp (615) is provided at the bottom end of the third lifting motor (613), and the third wire pulling clamp (615) is slidably connected to the outer wall on one side of the third mounting seat (617).

8. The lucky bag filling and knotting integrated machine according to claim 1, characterized in that: A second frame (2) is arranged on one side of the first frame (1), and a second conveyor belt (7) is arranged on the second frame (2).

9. The lucky bag filling and knotting integrated machine according to claim 1, characterized in that: A third frame (3) is arranged on one side of the first frame (1), and a filling mechanism (8) is arranged on the third frame (3).

10. The lucky bag filling and knotting integrated machine according to claim 9, characterized in that: A control panel (9) is provided on the first frame (1).

Images