Device for preventing powdery storage and blanking tank from being blocked
By designing the silo body divided into upper and lower parts, and setting up a vibration device and shock absorbing mechanism inside it, the problem of borax arches in the storage box is solved, resulting in poor discharge of borax, and the smooth discharge of borax and the improvement of production efficiency is achieved.
Patent Information
- Application Number
- CN202421492354.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-06-26
AI Technical Summary
In the production process of hot-rolled seamless steel pipes, borax is prone to arches in the storage box due to its adhesion and moisture content, resulting in poor cutting or plate bonding, causing blockage of the cutting port and affecting production efficiency.
A device is designed to prevent clogging of powdery storage and cutting tanks, including the silo body being divided into two parts: upper and lower parts, the upper part is a cylinder and the lower part is a cone. The outer layer is made of metal material, the lower inner wall is laid with wear-resistant materials, and a vibration device and shock absorbing mechanism are installed in the silo body to prevent material accumulation and ensure smooth discharge.
Vibration device drives the silo body to vibrate, reduce material accumulation, reduce labor intensity of operators, ensure smooth borax discharge, avoid blockage of the discharge port, and improve production efficiency.
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Figure CN222769966U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of material storage, and in particular relates to a device for preventing a powdered material storage tank from being blocked. Background Art
[0002] In the production process of hot-rolled seamless steel pipes, after the perforation process, in order to ensure the stability of the inner surface quality of the rough pipe, it is necessary to blow in the antioxidant borax, and the storage box needs to be added with borax in advance for standby use. Due to the inherent adhesiveness of borax and the humid environment of the production site, the storage box is used for storage, which has the characteristics of small footprint and high effective volume. However, in the process of storing borax, due to its water content and stone powder content, it is easy to arch, resulting in poor discharge or hardening and unable to discharge, seriously affecting normal production. Due to the accumulation on the inner surface of the storage tank, the discharge port is blocked, and the borax in the tank cannot flow downward normally to feed, causing the entire line to stop production and affecting production efficiency. At the same time, the operator will use a sledgehammer to knock on the outer wall of the silo and use vibration to make the material go down, which increases the labor intensity of the operator.
[0003] In view of the above factors, a device is specially designed to prevent the powder storage material discharge tank from being blocked, so as to solve the problem that the mixed material in the silo is semi-wet, the friction between the material and the inner surface of the silo is large, the material is easy to accumulate in the silo, and the discharge is difficult. Utility Model Content
[0004] The utility model aims to provide a device for preventing a powdered material storage tank from being blocked, so as to solve the problems raised in the above-mentioned background technology.
[0005] The purpose of the utility model is achieved through the following technical scheme: a device for preventing a powdered material storage tank from being blocked, comprising a silo body, the silo body being divided into two parts, an upper part and a lower part, and the upper part is a cylinder and the lower part is a cone, the outer layers of the upper and lower parts of the silo body are both made of metal, and the lower inner wall of the silo body is paved with wear-resistant material in a detachable manner.
[0006] The upper part of the silo body is in a cone shape in the vertical direction, and the lower part of the silo body is inclined in the horizontal direction with respect to the upper part of the silo body;
[0007] The silo body is also provided with a vibration device, and four of the vibration devices are symmetrically arranged;
[0008] The upper and lower parts of the silo body are both provided with shock absorbing mechanisms, and the shock absorbing mechanisms are arranged on the upper and lower steel structure trusses of the silo body, and the silo body is fixed by the peripheral steel structure trusses.
[0009] Furthermore, the lower inner wall of the silo body is detachably connected to the wear-resistant material by bolts, and the wear-resistant material is a plastic plate structure.
[0010] Furthermore, the outer layers of the upper and lower parts of the silo body are both made of steel plates.
[0011] Furthermore, the upper portion of the silo body is in a conical shape with an inclination angle of 5°-30° with respect to the vertical direction.
[0012] Furthermore, the inclination angle of the lower part of the silo body to the horizontal direction is 25°-60°.
[0013] Furthermore, the vibration device is arranged in the upper middle lower part of the silo body, and a channel steel is welded in the upper middle lower part of the silo body, with the upper surface of the channel steel facing outward. Four symmetrical positioning holes are arranged on the surface of the channel steel, and the motor is fixed to the positioning holes of the channel steel with bolts.
[0014] Furthermore, the motor is provided with shafts protruding from both ends of the motor body, and two groups of spaced semicircular steel plates are fixed on the shafts at both ends. The thickness of the steel plates is 20mm-50mm, and the diameter of the semicircular steel plates is smaller than the thickness of the motor body.
[0015] Furthermore, the shock absorbing mechanism includes a first shock absorbing structure and a second shock absorbing structure, the first shock absorbing structure is a hollow positioning frame, a shock absorbing spring is fixedly arranged on the positioning frame, the upper and lower ends of the shock absorbing spring are respectively positioned plates, a connecting column is arranged at the center of the positioning plate, the connecting column passes through one end of the positioning plate and is fixed by bolts, and the other end is connected to the silo body;
[0016] The second shock absorbing structure is a shock absorbing structure including a damping shock absorbing rod, wherein the second shock absorbing structure includes a spring and a damping shock absorbing rod arranged inside the spring, the damping shock absorbing rod is a hydraulic rod, and the two ends of the spring are respectively arranged at the two ends of the damping shock absorbing rod.
[0017] Furthermore, the upper and lower ends of the silo body are respectively provided with a loading port and a unloading port;
[0018] The loading port and the unloading port are both connected to electric control valves to control loading / unloading;
[0019] A method for preventing a powdered material storage tank from being blocked comprises the following steps:
[0020] The silo body is divided into two parts: upper part and lower part. The upper part is cylindrical and the lower part is conical. A vibration device is installed inside.
[0021] The material is fed to the silo body through the feeding belt machine, and the silo body is provided with a vibration device, which causes the vibration caused by the movement of the motor to discharge the material inside the silo body from the discharge port;
[0022] The borax acted upon by the vibrating device is discharged through the discharge port. The above steps prevent the borax from compacting at the bottom of the silo tank, ensuring smooth unloading.
[0023] Compared with the prior art, the utility model has the following beneficial effects:
[0024] The utility model has shafts protruding from both ends of the motor body inside the motor, and semicircular steel plates are fixed on the shafts at both ends. The thickness of the steel plates is 20mm-50mm, and the diameter of the semicircular steel plates is smaller than the thickness of the motor body, so that when the motor drives the semicircular steel plates to rotate, they will not interfere with the outer wall of the silo. Since the semicircular steel plates have a biased weight when rotating, they can drive the silo to vibrate.
[0025] The utility model can prevent materials from piling up in the silo, reduce the labor intensity of operators, and make operators work safely
[0026] The utility model solves the problem that the mixed material in the silo is semi-wet, the friction between the material and the inner surface of the silo is relatively large, the material is easily accumulated in the silo, and the material is difficult to discharge. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 This is a schematic diagram of the structure of the silo body of the utility model;
[0028] Figure 2 This is a schematic diagram of the connection between the silo body and the steel structure truss of the utility model;
[0029] Figure 3 This is a schematic diagram of the connection of the first shock absorbing structure of the utility model;
[0030] Figure 4 This is a schematic diagram of the structure of the plastic plate of the utility model;
[0031] Figure 5 It is an enlarged schematic diagram of the first shock absorbing structure of the utility model;
[0032] Figure 6 It is an enlarged schematic diagram of the second shock absorbing structure of the utility model;
[0033] Figure 7 It is a schematic diagram of the vibration device of the utility model. DETAILED DESCRIPTION
[0034] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0035] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0036] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0037] like Figure 1-7 As shown, a device for preventing a powdered material storage tank from being blocked includes a silo body, wherein the silo body is divided into two parts, an upper part 1-1 and a lower part 1-2, and the upper part 1-1 is a cylinder, and the lower part 1-2 is a cone. The outer layers of the upper part 1-1 and the lower part 1-2 of the silo body 1 are both made of metal, and the inner wall of the lower part 1-2 of the silo body 1 is detachably paved with wear-resistant material.
[0038] The upper portion 1-1 of the silo body 1 is in a cone shape in the vertical direction, and the lower portion 1-2 of the silo body 1 is inclined with respect to the upper portion 1-1 of the silo body 1 in the horizontal direction;
[0039] The silo body 1 is also provided with a vibration device 2, and four vibration devices 2 are symmetrically arranged;
[0040] The upper and lower parts of the silo body 1 are both provided with shock absorbing mechanisms 3, which are arranged on the upper and lower steel structure trusses of the silo body, and the silo body is fixed by the peripheral steel structure trusses.
[0041] In order to facilitate stable and continuous material unloading operation during use, the inner wall of the lower part of the silo is paved with a smooth and wear-resistant plastic plate, and the inner wall of the lower part 1-2 of the silo body 1 is detachably connected to the wear-resistant material by bolts, and the wear-resistant material is a plastic plate structure 4.
[0042] In order to ensure the durability of the silo structure when in use, the outer layers of the upper portion 1 - 1 and the lower portion 1 - 2 of the silo body 1 are both made of steel plates.
[0043] In order to facilitate the downward flow of materials in the silo when in use, the upper portion 1 - 1 of the silo body 1 is in a conical shape with an inclination angle of 5°-30° with respect to the vertical direction.
[0044] The upper portion 1 - 1 of the silo body 1 is in a conical shape with an inclination angle of preferably 15° to the vertical direction.
[0045] The lower portion 1 - 2 of the silo body 1 is inclined at an angle of 40° to the horizontal direction.
[0046] In order to facilitate the vibration from inside the silo body when in use, the vibration device 2 is arranged at the lower middle part of the upper part of the silo body, and a channel steel is welded at the lower middle part of the upper part of the silo body 1, with the upper surface of the channel steel facing outwards, and four symmetrical positioning holes are arranged on the surface of the channel steel, and the motor is fixed to the positioning holes of the channel steel with bolts, and the motor is provided with a shaft protruding from both ends of the motor body, and two groups of spaced semicircular steel plates are fixed on the shafts at both ends, and the thickness of the steel plate is 20mm-50mm, and the diameter of the semicircular steel plate is smaller than the thickness of the motor body, so that when the motor drives the semicircular steel plate to rotate, it will not interfere with the outer wall of the silo. The semicircular steel plate has a biased weight phenomenon when rotating, which can drive the silo to vibrate.
[0047] Among them, two groups of spaced semicircular steel plates are fixedly arranged on the shafts at both ends of the motor body.
[0048] In order to facilitate the shock absorption of the silo body by the shock absorption structure in the use state and ensure the stability of the overall operation, the shock absorption mechanism 3 includes a first shock absorption structure 3-1 and a second shock absorption structure 3-2, the first shock absorption structure 1 is a hollow positioning frame 3A, a shock absorption spring 3B is fixedly arranged on the positioning frame 3A, the upper and lower ends of the shock absorption spring 3B are respectively positioned on the plate 3C, and a connecting column 3D is arranged at the center of the positioning plate 3C, the connecting column 3D passes through one end of the positioning plate and is fixed by bolts, and the other end is connected to the silo body 1;
[0049] The second shock absorbing structure is a shock absorbing structure including a damping shock absorbing rod, wherein the second shock absorbing structure includes a spring 32A and a damping shock absorbing rod 32B arranged inside the spring 32A, the damping shock absorbing rod is a hydraulic rod, and the two ends of the spring are respectively arranged at the two ends of the damping shock absorbing rod.
[0050] By arranging the first shock absorbing structure, the second shock absorbing structure and other different shock absorbing structures, overall buffering is achieved to ensure stable operation of the silo body in the operating state.
[0051] A device for preventing a powdered material storage tank from being blocked, wherein a feeding port and a feeding port are respectively arranged at the upper and lower ends of the silo body;
[0052] The loading port and the unloading port are both connected to electric control valves to control loading / unloading;
[0053] A method for preventing a powdered material storage tank from being blocked comprises the following steps:
[0054] The silo body is divided into two parts: upper part and lower part. The upper part is cylindrical and the lower part is conical. A vibration device is installed inside.
[0055] The material is fed to the silo body through the feeding belt machine, and the silo body is provided with a vibration device, which causes the vibration caused by the movement of the motor to discharge the material inside the silo body from the discharge port;
[0056] The borax acted upon by the vibrating device is discharged through the discharge port. The above steps prevent the borax from compacting at the bottom of the silo tank, ensuring smooth unloading.
[0057] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0058] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A device for preventing a powdered material storage tank from being blocked, characterized in that: It includes a silo body, which is divided into two parts: an upper part and a lower part. The upper part is a cylinder and the lower part is a cone. The outer layers of the upper and lower parts of the silo body are both made of metal. The inner wall of the lower part of the silo body is paved with wear-resistant material in a detachable manner. The upper part of the silo body is in a cone shape in the vertical direction, and the lower part of the silo body is inclined in the horizontal direction with respect to the upper part of the silo body; The silo body is also provided with a vibration device, and four of the vibration devices are symmetrically arranged; The upper and lower parts of the silo body are both provided with shock absorbing mechanisms, and the shock absorbing mechanisms are arranged on the upper and lower steel structure trusses of the silo body, and the silo body is fixed by the peripheral steel structure trusses.
2. A device for preventing a powdered material storage tank from being blocked according to claim 1, characterized in that: The lower inner wall of the silo body is detachably connected to the wear-resistant material by bolts, and the wear-resistant material is a plastic plate structure.
3. A device for preventing a powdered material storage tank from being blocked according to claim 2, characterized in that: The outer layers of the upper and lower parts of the silo body are both made of steel plates.
4. The device for preventing a powdered material storage tank from being blocked according to claim 3, characterized in that: The upper part of the silo body is in a cone shape with an inclination angle of 5°-30° with respect to the vertical direction.
5. The device for preventing a powdered material storage tank from being blocked according to claim 4, characterized in that: The inclination angle of the lower part of the silo body to the horizontal direction is 25°-60°.
6. The device for preventing a powdered material storage tank from being blocked according to claim 5, characterized in that: The vibration device is arranged at the lower middle part of the upper part of the silo body, and a channel steel is welded at the lower middle part of the upper part of the silo body, with the upper surface of the channel steel facing outwards. Four symmetrical positioning holes are arranged on the surface of the channel steel, and the motor is fixed to the positioning holes of the channel steel with bolts.
7. The device for preventing a powdered material storage tank from being blocked according to claim 6, characterized in that: The motor is provided with shafts protruding from both ends of the motor body, and two groups of spaced semicircular steel plates are fixedly provided on the shafts at both ends. The thickness of the steel plates is 20mm-50mm, and the diameter of the semicircular steel plates is smaller than the thickness of the motor body.
8. The device for preventing a powdered material storage tank from being blocked according to claim 7, characterized in that: The shock absorbing mechanism includes a first shock absorbing structure and a second shock absorbing structure. The first shock absorbing structure is a hollow positioning frame. A shock absorbing spring is fixedly arranged on the positioning frame. The upper and lower ends of the shock absorbing spring are respectively positioned plates. A connecting column is arranged at the center of the positioning plate. The connecting column passes through one end of the positioning plate and is fixed by bolts, and the other end is connected to the silo body. The second shock absorbing structure is a shock absorbing structure including a damping shock absorbing rod, wherein the second shock absorbing structure includes a spring and a damping shock absorbing rod arranged inside the spring, the damping shock absorbing rod is a hydraulic rod, and the two ends of the spring are respectively arranged at the two ends of the damping shock absorbing rod.
9. The device for preventing a powdered material storage tank from being blocked according to claim 8, characterized in that: The upper and lower ends of the silo body are respectively provided with a loading port and a unloading port; The loading port and the unloading port are both connected with electric control valves to control loading / unloading.
Citation Information
Cited By
Device and method for preventing powdery storage discharging tank from being blocked
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