Double-speed pinch roll
By adopting a two-speed design in the pinch roller device and using the meshing of the fifth gear and the sixth gear with the adjustment gear, the problem of insufficient speed adjustment range of the existing pinch roller device is solved, and a wider adjustable speed range and stronger applicability are achieved.
Patent Information
- Application Number
- CN202421527584.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The existing pinch roller devices have the problem of insufficient adjustable range in speed adjustment, which cannot meet the production needs of products of various specifications.
The dual-speed pinch roller design is adopted. Through the setting of the fifth gear and the sixth gear, the toggle adjustment gear is meshed with the fifth gear or the sixth gear, so as to realize the rotation speed adjustment of the pinch roller.
The adjustable speed range of the pinch roller is expanded, it is more applicable and easier to use, and does not increase the original footprint, so the driving motor does not need to be changed.
Smart Images

Figure CN222770044U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metallurgy, in particular to a double-speed pinch roller. Background Art
[0002] The pinch roller device is a device used to clamp and convey objects. It is usually composed of two or more rollers. The rollers can rotate and clamp the objects in the middle through friction, thereby achieving the functions of clamping and conveying. It is often used in the metallurgical field.
[0003] At present, in order to reduce investment and make products more competitive, the same production line is required to produce products of various specifications at the same time, resulting in a wider adjustable range of equipment parameters. The speed of the pinch roller device will be different for products of different specifications. The adjustable range of the existing pinch roller device speed is directly adjusted by a DC motor or a variable frequency motor, but the motor can no longer meet this adjustment range. Therefore, a dual-speed pinch roller is proposed. Utility Model Content
[0004] The utility model provides a double-speed pinch roller to solve the problems raised in the above background technology.
[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is:
[0006] A dual-speed pinch roller comprises a mounting mechanism, wherein a pinch mechanism is arranged inside the upper end of the mounting mechanism, a speed regulating mechanism is arranged inside the mounting mechanism, and a driving motor is arranged on one side of the mounting mechanism.
[0007] A further improvement of the technical solution of the utility model is that: the mounting mechanism comprises a mounting frame, and a gear box is fixedly connected to one side of the inner cavity of the mounting frame.
[0008] A further improvement of the technical solution of the utility model is that the clamping mechanism includes a first clamping roller, the surface of the first clamping roller is rotatably connected to the inside of the upper end of the mounting frame, one end of the first clamping roller is rotatably connected to the inner wall of the gear box, and the surface of the first clamping roller at one end inside the gear box is fixedly connected to a first gear.
[0009] A further improvement of the technical solution of the utility model is that: the surface of the first gear is meshed with the second gear, the interior of the second gear is fixedly connected to the second pinching roller, the surface of one end of the second pinching roller is rotatably connected to the interior of the mounting frame, and the diameter of the first gear is the same as the diameter of the second gear.
[0010] A further improvement of the technical solution of the utility model is that: the second pinching roller is located directly below the first pinching roller, a third gear is fixedly connected to the surface of the second pinching roller and located on one side of the second gear, a fourth gear is fixedly connected to the surface of the second pinching roller, the diameter of the third gear is larger than the diameter of the fourth gear, and the diameter of the second gear is the same as the diameter of the fourth gear.
[0011] A further improvement of the technical solution of the utility model is that the speed regulating mechanism includes an output shaft, both ends of the output shaft are rotatably connected to the inner wall of the gear box, and one end of the output shaft is fixedly connected to one end of the driving motor shaft.
[0012] A further improvement of the technical solution of the utility model is that: the surface in the middle of the output shaft is slidably connected with an adjusting gear, the surface at one end of the output shaft is rotatably connected with a fifth gear, a groove is provided on the side of the fifth gear close to the adjusting gear, the shape of the groove provided on the fifth gear is the same as the cross-section of the adjusting gear, the surface of the fifth gear is meshed with the surface of the third gear, and a protrusion is provided in the middle of the adjusting gear.
[0013] A further improvement of the technical solution of the utility model lies in that: the surface of one end of the output shaft away from the fifth gear is rotatably connected with the sixth gear, a groove is provided on the side of the sixth gear close to the adjusting gear, the shape of the groove provided on the surface of the sixth gear is the same as the shape of the groove provided on the surface of the fifth gear, the surface of the sixth gear is meshed with the surface of the fourth gear, a mounting block is fixedly connected to the bottom of the gear box inner cavity, the top of the mounting block is bolted to a limiting block, the top of the limiting block overlaps the surface of the adjusting gear, and the diameter of the sixth gear is greater than the diameter of the fifth gear.
[0014] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:
[0015] The utility model provides a double-speed pinch roller. Through the arrangement of a fifth gear and a sixth gear, the adjusting gear is toggled to engage with the fifth gear or the sixth gear. The diameter of the third gear driven by the fifth gear is larger than the fourth gear driven by the sixth gear. Therefore, the rotation speed of the pinch roller can be adjusted. Within the original speed adjustment range of the driving motor, gear speed adjustment is further provided without increasing the original occupied space. At the same time, the driving motor does not need to be changed, so that the utility model has stronger applicability and is more convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a cross-sectional structural schematic diagram of the utility model;
[0017] Figure 2 It is a partial cross-sectional structural schematic diagram of the utility model;
[0018] Figure 3 For the utility model Figure 2 A is an enlarged schematic diagram of the structure.
[0019] In the figure: 1. mounting mechanism; 11. mounting frame; 12. gear box; 2. pinching mechanism; 21. first pinching roller; 22. first gear; 23. second gear; 24. second pinching roller; 25. third gear; 26. fourth gear; 3. speed regulating mechanism; 31. output shaft; 32. adjusting gear; 33. fifth gear; 34. sixth gear; 35. mounting block; 36. limit block; 4. driving motor. DETAILED DESCRIPTION
[0020] The present invention is further described in detail below in conjunction with the embodiments:
[0021] Example 1
[0022] like Figure 1-3 As shown, the utility model provides a dual-speed pinching roller, including a mounting mechanism 1, a pinching mechanism 2 is arranged inside the upper end of the mounting mechanism 1, a speed regulating mechanism 3 is arranged inside the mounting mechanism 1, a driving motor 4 is arranged on one side of the mounting mechanism 1, the mounting mechanism 1 includes a mounting frame 11, a gear box 12 is fixedly connected to one side of the inner cavity of the mounting frame 11, the pinching mechanism 2 includes a first pinching roller 21, the surface of the first pinching roller 21 is rotatably connected to the inside of the upper end of the mounting frame 11, one end of the first pinching roller 21 is rotatably connected to the inner wall of the gear box 12, and the surface of the first pinching roller 21 at one end inside the gear box 12 is fixedly connected to a first gear 22.
[0023] In this embodiment, by starting the drive motor 4, under the action of the drive motor 4, the output shaft 31 is driven to rotate, driving the adjusting gear 32 to rotate, and then the fifth gear 33 meshing with the adjusting gear 32 drives the third gear 25 to rotate, thereby causing the second pinching roller 24 to rotate while the second gear 23 drives the first gear 22 to rotate, so that the first gear 22 drives the first pinching roller 21 to rotate synchronously with the second pinching roller 24, thereby causing the pinching rollers to pinch the material.
[0024] Example 2
[0025] like Figure 1-3As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, the surface of the first gear 22 is meshed with the second gear 23, the interior of the second gear 23 is fixedly connected to the second pinching roller 24, the surface of one end of the second pinching roller 24 is rotatably connected to the interior of the mounting frame 11, the diameter of the first gear 22 is the same as the diameter of the second gear 23, the second pinching roller 24 is located directly below the first pinching roller 21, the surface of the second pinching roller 24 and located on one side of the second gear 23 is fixedly connected to the third gear 25, the surface of the second pinching roller 24 is fixedly connected to the fourth gear 26, the diameter of the third gear 25 is larger than the diameter of the fourth gear 26, the diameter of the second gear 23 is the same as the diameter of the fourth gear 26, the speed regulating mechanism 3 includes an output shaft 31, both ends of the output shaft 31 are rotatably connected to the inner wall of the gear box 12, and one end of the output shaft 31 is fixedly connected to one end of the rotating shaft of the driving motor 4.
[0026] In this embodiment, when the rotation speed of the pinch roller needs to be adjusted, the limit block 36 is removed, and the adjusting gear 32 is pushed to engage with the sixth gear 34, and then the limit block 36 is installed on the mounting block 35 again to limit the adjusting gear 32, so that the adjusting gear 32 drives the sixth gear 34 to rotate, and then the fourth gear 26 drives the second pinch roller 24 to rotate, thereby changing the rotation speed of the pinch roller. On the basis of the original motor speed regulation, gear speed regulation is newly added to make the adjustable speed range wider and more applicable.
[0027] Example 3
[0028] like Figure 1-3 As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, the surface of the middle part of the output shaft 31 is slidably connected with the adjusting gear 32, the surface of one end of the output shaft 31 is rotatably connected with the fifth gear 33, a groove is provided on the side of the fifth gear 33 close to the adjusting gear 32, the shape of the groove provided by the fifth gear 33 is the same as the cross-section of the adjusting gear 32, the surface of the fifth gear 33 meshes with the surface of the third gear 25, a convex block is provided in the middle of the adjusting gear 32, a sixth gear 34 is rotatably connected with the surface of the end of the output shaft 31 away from the fifth gear 33, a groove is provided on the side of the sixth gear 34 close to the adjusting gear 32, the shape of the groove provided on the surface of the sixth gear 34 is the same as the shape of the groove provided on the surface of the fifth gear 33, the surface of the sixth gear 34 meshes with the surface of the fourth gear 26, a mounting block 35 is fixedly connected to the bottom of the inner cavity of the gear box 12, the top of the mounting block 35 is bolted to the limiting block 36, the top of the limiting block 36 overlaps with the surface of the adjusting gear 32, and the diameter of the sixth gear 34 is larger than the diameter of the fifth gear 33.
[0029] In this embodiment, the adjusting gear 32 is moved to slide along the output shaft 31 and engage with the fifth gear 33, and then the limit block 36 is connected to the top of the mounting block 35 by bolts so that one side of the limit block 36 overlaps with one side of the adjusting gear 32 to limit the position of the adjusting gear 32.
[0030] The working principle of the dual-speed pinch roller is described in detail below.
[0031] like Figure 1-3 As shown, when in use, the adjusting gear 32 is toggled to make the adjusting gear 32 slide along the output shaft 31 and mesh with the fifth gear 33, and then the limit block 36 is connected to the top of the mounting block 35 by bolts, so that one side of the limit block 36 overlaps with one side of the adjusting gear 32 to limit the position of the adjusting gear 32, and then the driving motor 4 is started. Under the action of the driving motor 4, the output shaft 31 is driven to rotate and the adjusting gear 32 is driven to rotate, and then the fifth gear 33 meshed with the adjusting gear 32 drives the third gear 25 to rotate, so that the second pinch roller 24 rotates, and the second gear 23 drives the first gear 22 is rotated, so that the first gear 22 drives the first pinching roller 21 to rotate synchronously with the second pinching roller 24, so that the pinching rollers pinch and convey the materials. When the rotation speed of the pinching rollers needs to be adjusted, the limit block 36 is removed, and the adjusting gear 32 is pushed to engage with the sixth gear 34, and then the limit block 36 is installed on the mounting block 35 again, and the adjusting gear 32 is limited, so that the adjusting gear 32 drives the sixth gear 34 to rotate, and then the fourth gear 26 drives the second pinching roller 24 to rotate, thereby changing the rotation speed of the pinching rollers. On the basis of the original motor speed regulation, gear speed regulation is newly added to make the adjustable speed range wider and more applicable.
[0032] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not depart from the spirit of the present invention are within the scope of protection of the present invention.
Claims
1. A dual-speed pinch roller, comprising a mounting mechanism (1), characterized in that: A clamping mechanism (2) is arranged inside the upper end of the installation mechanism (1), a speed regulating mechanism (3) is arranged inside the installation mechanism (1), and a driving motor (4) is arranged on one side of the installation mechanism (1).
2. A dual-speed pinch roller according to claim 1, characterized in that: The mounting mechanism (1) comprises a mounting frame (11), and a gear box (12) is fixedly connected to one side of the inner cavity of the mounting frame (11).
3. A dual-speed pinch roller according to claim 1, characterized in that: The clamping mechanism (2) comprises a first clamping roller (21), the surface of the first clamping roller (21) being rotatably connected to the interior of the upper end of the mounting frame (11), one end of the first clamping roller (21) being rotatably connected to the inner wall of the gear box (12), and a first gear (22) being fixedly connected to the surface of one end of the first clamping roller (21) located inside the gear box (12).
4. A dual-speed pinch roller according to claim 3, characterized in that: The surface of the first gear (22) is meshed with a second gear (23), the interior of the second gear (23) is fixedly connected with a second pinch roller (24), the surface of one end of the second pinch roller (24) is rotatably connected to the interior of the mounting frame (11), and the diameter of the first gear (22) is the same as the diameter of the second gear (23).
5. A dual-speed pinch roller according to claim 4, characterized in that: The second pinch roller (24) is located directly below the first pinch roller (21); a third gear (25) is fixedly connected to the surface of the second pinch roller (24) and located on one side of the second gear (23); a fourth gear (26) is fixedly connected to the surface of the second pinch roller (24); the diameter of the third gear (25) is greater than the diameter of the fourth gear (26); and the diameter of the second gear (23) is the same as the diameter of the fourth gear (26).
6. A dual-speed pinch roller according to claim 1, characterized in that: The speed regulating mechanism (3) comprises an output shaft (31), both ends of the output shaft (31) are rotatably connected to the inner wall of the gear box (12), and one end of the output shaft (31) is fixedly connected to one end of the rotating shaft of the driving motor (4).
7. A dual-speed pinch roller according to claim 6, characterized in that: The surface of the middle part of the output shaft (31) is slidably connected with an adjusting gear (32), and the surface of one end of the output shaft (31) is rotatably connected with a fifth gear (33). A groove is provided on a side of the fifth gear (33) close to the adjusting gear (32). The shape of the groove provided on the fifth gear (33) is the same as the cross section of the adjusting gear (32). The surface of the fifth gear (33) is meshed with the surface of the third gear (25), and a protrusion is provided in the middle part of the adjusting gear (32).
8. A dual-speed pinch roller according to claim 7, characterized in that: The output shaft (31) is rotatably connected to the surface of one end away from the fifth gear (33), and a sixth gear (34) is provided on a side of the sixth gear (34) close to the adjusting gear (32). The shape of the groove provided on the surface of the sixth gear (34) is the same as the shape of the groove provided on the surface of the fifth gear (33). The surface of the sixth gear (34) meshes with the surface of the fourth gear (26). A mounting block (35) is fixedly connected to the bottom of the inner cavity of the gear box (12). The top of the mounting block (35) is bolted to a limiting block (36). The top of the limiting block (36) overlaps the surface of the adjusting gear (32). The diameter of the sixth gear (34) is greater than the diameter of the fifth gear (33).