Inclined roller conveying roller way

By designing a multi-group combination installation method of the transmission mechanism in the inclined roller transmission system, the problem of unstable transmission caused by inconsistent roller shaft heads in the existing system is solved, the smooth transmission of the rollers and the stable operation of the production line are achieved, and the cost of backup rollers is reduced.

CN222770046UActive Publication Date: 2025-04-18STARRING INTEGRATION CO LTD
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Patent Information

Application Number
CN202421698616.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-18
Publication Date
2025-04-18
Estimated Expiration
2034-07-18

AI Technical Summary

Technical Problem

The existing inclined roller transmission system has unstable transmission due to inconsistent roller shaft heads, which increases the risk of failure and production costs. At the same time, backup rollers are needed to ensure stable operation of the production line, increasing the cost of backup rollers.

Method used

By designing the boss of the transmission mechanism to be installed inward or outward, gaskets are added, and the installation methods of external transmission and internal transmission are realized between multiple sets of transmission mechanisms, the problem of inconsistency in the roller shaft head is avoided and the smooth transmission of the non-increasing conveying rollers is achieved.

Benefits of technology

It realizes smooth transmission of the rollers, increases the stability of production line operation, reduces the cost of backup rollers, and improves the economic benefits of the enterprise.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an inclined roller conveying roller way, and relates to the technical field of material conveying. The roller way device comprises a roller way support. According to the utility model, the transmission mechanism bosses are arranged inwards or outwards, the gaskets are additionally arranged, and a plurality of groups of transmission mechanisms are arranged outwards and inwards, so that the purpose of stable transmission without lengthening the conveying rollers is realized, the conveying rollers are cylindrical rollers for conveying materials, the rotating directions are the same, and the conveying rollers are uniform in thickness. The materials are conveyed through friction force between the conveying rollers and the materials, the conveying rollers are inclined, the material blocking device is installed on the roller way support, the materials can only deviate towards the side with the material blocking device on the inclined roller way, the material blocking assembly is installed on the material blocking device, and therefore the materials can only move along the material blocking assembly of the material blocking device. The carrier roller device is installed on the roller way support, when a strip passes through, the linkage mechanism is pushed through the pushing device, so that the carrier roller device is lifted, and the strip enters a roller machine through a carrier roller.
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Description

Technical Field

[0001] The utility model belongs to the technical field of material conveying, and in particular relates to an inclined roller conveying roller table. Background Art

[0002] On the container side panel line, a roller conveyor is usually designed in front of the roller machine to place the processed flat panels on the flat panel line, so that the flat panels can enter the rollers and the subsequent processes to be processed into side panels to be used. The roller conveyor for placing flat panels is usually made into an inclined roller conveyor. Since this type of roller conveyor has a material blocking roller on only one side, it is convenient for loading materials on the other side. In addition, this type of roller conveyor also takes into account the function of strip conveying to facilitate continuous production of the entire line.

[0003] At present, this kind of inclined roller conveyor transmission is driven by roller chain. The length of the roller shaft head is different. From one end of the reducer to the other end of the roller, the shaft head increases successively. This design will cause the shaft head to become longer and longer as the number of rollers increases. The rigidity of the shaft head will become worse during roller transmission, which will affect the stability of the roller transmission and increase the risk of equipment failure. In addition, the shaft head of each roller is not the same length, and the lengthened shaft head needs to add more adjustment gaskets in turn. Compared with rollers processed with the same length, this increases the processing and installation costs. Since each roller is different, a set of spare rollers is required to ensure the stable operation of the production line, which increases the cost of spare rollers.

[0004] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content

[0005] In view of the problems in the related technology, the utility model proposes an inclined roller conveyor to overcome the above technical problems existing in the existing related technology.

[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0007] The utility model discloses an inclined roller conveyor, comprising a roller support, one end of the roller support is fixedly installed with a driving device, the output end of the driving device is meshed with a main chain, the inner wall of the main chain is meshed with a transmission mechanism, the output end of the transmission mechanism is fixedly installed with a conveying roller, the top of the roller support is provided with a material blocking device, the inner wall of the roller support is provided with a pushing device, one end of the pushing device is rotatably installed with a roller device, the outer surface of the roller device is rotatably installed with a linkage mechanism, and the outer surface of the transmission mechanism is provided with a gasket;

[0008] The number of the transmission mechanism and the conveying rollers are both several groups, and the number of the supporting roller devices and the linkage mechanism are both several groups.

[0009] Furthermore, the roller support comprises a support frame, a cross frame is fixedly mounted on the inner wall of the support frame, and the driving device is fixedly mounted on the outer surface of the cross frame.

[0010] Furthermore, the driving device includes a reducer, an output end of the reducer is connected to an output shaft, an output end of the output shaft is fixedly mounted with a driving sprocket, and the main chain is meshed with the driving sprocket.

[0011] Furthermore, the transmission mechanism includes a driven sprocket, the inner wall of the driven sprocket is meshed with the main chain, the outer surface of the driven sprocket is meshed with the transmission chain, the output end of the driven sprocket is fixedly mounted with a roller shaft, the roller shaft is fixedly connected to the conveying roller, and the gasket is fixed to the outer surface of the driven sprocket.

[0012] Furthermore, the material blocking device comprises a mounting seat, the internal thread of the mounting seat is connected with a support screw, one end of the support screw is fixedly mounted with a connecting baffle, and the bottom of the connecting baffle is fixedly mounted with a material blocking roller.

[0013] Furthermore, the pushing device includes a pushing cylinder, a telescopic shaft is fixedly installed on the output end of the pushing cylinder, the linkage mechanism includes a rotating plate, one end of the rotating plate is fixedly connected to a connecting rod, and there are several groups of rotating plates and connecting rods.

[0014] Furthermore, the roller device comprises a bottom rotating plate, a top rotating plate is rotatably mounted on one end of the bottom rotating plate, and a roller is rotatably mounted on one end of the top rotating plate.

[0015] The utility model has the following beneficial effects:

[0016] 1. The utility model realizes the purpose of smooth transmission without increasing the number of conveyor rollers by installing the transmission mechanism boss inward or outward, adding gaskets, and installing multiple groups of transmission mechanisms in an outward-outward and an inward-outward manner. The conveyor roller is installed on a roller bracket and is a cylindrical roller for conveying materials. The materials are conveyed by the friction between the conveyor roller and the materials. The conveyor roller is inclined, and the material blocking device is installed on the roller bracket. The materials can only be deflected to the side with the material blocking device on the inclined roller. The material blocking device is installed with a material blocking assembly, so the materials can only move along the material blocking assembly of the material blocking device. The roller device is installed on the roller bracket. When the strip passes through, the linkage mechanism is pushed by the pushing device to raise the roller device, and the strip passes through the roller into the roller machine.

[0017] 2. The utility model designs the tooth surface pitch of the pseudo double-row sprocket of the driven sprocket to extend by one section or by multiples, the boss length at one end of the driven sprocket is also designed to extend by one section or by multiples, and the gasket thickness is also designed to extend by one section or by multiples, thereby achieving the purpose of roller unification by installing the driven sprocket boss inward or outward, adding gaskets, changing the shape of the driven sprocket, adding gaskets, etc., thereby also realizing smooth transmission of the roller, increasing the stability of the production line operation, reducing the cost of spare rollers, and increasing the economic benefits of the enterprise.

[0018] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the utility model embodiments, the drawings required for describing the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0020] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0021] Figure 2 This is a schematic diagram of the push cylinder structure of the utility model;

[0022] Figure 3 This is a schematic diagram of the support frame structure of the utility model;

[0023] Figure 4 This is a schematic diagram of the roller structure of the utility model;

[0024] Figure 5 This is a schematic diagram of the structure of the driven sprocket of the utility model;

[0025] Figure 6 This is a schematic diagram of the structure of the conveying roller of the utility model;

[0026] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0027] 1. Roller support; 2. Driving device; 3. Main chain; 4. Transmission mechanism; 5. Conveying roller; 6. Material blocking device; 7. Pushing device; 8. Roller device; 9. Linking mechanism; 10. Gasket; 101. Support frame; 102. Cross frame; 201. Reducer; 202. Output shaft; 203. Driving sprocket; 401. Driven sprocket; 402. Transmission chain; 403. Roller shaft; 601. Mounting seat; 602. Support screw; 603. Connecting baffle; 604. Baffle roller; 701. Pushing cylinder; 702. Telescopic shaft; 901. Connecting plate; 902. Connecting rod; 801. Bottom rotating plate; 802. Top rotating plate; 803. Roller. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the utility model embodiments to clearly and completely describe the technical solutions in the utility model embodiments. Obviously, the described embodiments are only part of the utility model embodiments, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] In the description of the present utility model, it should be understood that the terms "opening", "upper", "lower", "top", "middle", "inside" and the like indicating orientation or positional relationship are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model.

[0030] See also Figure 2 , Figure 5 As shown, the utility model is an inclined roller conveyor, comprising a roller support 1, one end of the roller support 1 is fixedly installed with a driving device 2, the output end of the driving device 2 is meshed with a main chain 3, the inner wall of the main chain 3 is meshed with a transmission mechanism 4, the output end of the transmission mechanism 4 is fixedly installed with a conveying roller 5, the top of the roller support 1 is provided with a material blocking device 6, the inner wall of the roller support 1 is provided with a pushing device 7, one end of the pushing device 7 is rotatably installed with a roller device 8, the outer surface of the roller device 8 is rotatably installed with a linkage mechanism 9, and the outer surface of the transmission mechanism 4 is provided with a gasket 10;

[0031] The number of the transmission mechanism 4 and the conveying roller 5 are both several groups, and the number of the roller device 8 and the linkage mechanism 9 are both several groups.

[0032] When in use, the main chain 3 is driven by the driving device 2 to operate, so that the main chain 3 drives the transmission mechanism 4 to transmit and drive the conveying roller 5 to operate. In the commonly used inclined roller conveyor, the transmission mechanism 4 is usually installed in a way that the chain from one roller to the adjacent two rollers is passed from the outside to the outside, and the chain from the second roller to the third roller is passed from the inside to the inside, and so on. In this way, the sprocket of each roller in the rear row will extend out a section more, and the length of this section is the distance between the two rollers multiplied by the tangent value of the angle between the roller and the perpendicular line of the production line. In order to avoid lengthening the roller head, the tooth surface pitch of the sprocket assembly of the transmission mechanism 4 is designed to extend out a section more or a multiple of a section more, wherein the length of the boss at one end of the sprocket assembly is also designed to extend out a section more or a multiple of a section more, and the thickness of the gasket 10 is also designed to extend out a section more or a multiple of a section more.

[0033] The utility model realizes the purpose of smooth transmission without increasing the conveying roller 5 by installing the boss of the transmission mechanism 4 inwardly or outwardly, adding a gasket 10, and installing multiple groups of transmission mechanisms 4 between the outer transmission and the inner transmission and the outer transmission. The conveying roller 5 is installed on the roller bracket 1, which is a cylindrical roller for conveying materials. The materials are conveyed by the friction between the conveying roller 5 and the materials. The conveying roller 5 is inclined, and the material blocking device 6 is installed on the roller bracket 1. The material can only be offset to the side with the material blocking device 6 on the inclined roller. The material blocking device 6 is installed with a material blocking assembly, so the material can only move along the material blocking assembly of the material blocking device 6. The roller device 8 is installed on the roller bracket 1. When the strip passes through, the linkage mechanism 9 is pushed by the pushing device 7 to raise the roller device 8, and the strip passes through the roller and enters the roller machine.

[0034] In one embodiment, for the roller support 1 described above, the roller support 1 comprises a support frame 101 , a cross frame 102 is fixedly mounted on the inner wall of the support frame 101 , and the driving device 2 is fixedly mounted on the outer surface of the cross frame 102 .

[0035] The support frame 101 can provide stable support for multiple groups of transmission mechanisms 4 and conveying rollers 5, and at the same time, the cross frame 102 can provide installation space for the driving device 2 to provide operating driving force for the initial end of the transmission mechanism 4.

[0036] In one embodiment, for the above-mentioned driving device 2, the driving device 2 includes a reducer 201, the output end of the reducer 201 is connected to an output shaft 202, the output end of the output shaft 202 is fixedly installed with a driving sprocket 203, and the main chain 3 is meshed with the driving sprocket 203.

[0037] In one embodiment, for the above-mentioned transmission mechanism 4, the transmission mechanism 4 includes a driven sprocket 401, the inner wall of the driven sprocket 401 is meshed with the main chain 3, the outer surface of the driven sprocket 401 is meshed with a transmission chain 402, and a roller shaft 403 is fixedly installed at the output end of the driven sprocket 401, and the roller shaft 403 is fixedly connected to the conveying roller 5, and the gasket 10 is fixed to the outer surface of the driven sprocket 401.

[0038] The driving sprocket 203 is a single-row sprocket, and the driven sprocket 401 is a pseudo double-row sprocket. The driving sprocket 203 is installed on the output shaft 202 of the reducer 201, and the pseudo double-row sprocket is installed on the roller shaft 403. When the driving sprocket 203 drives the main chain 3 to operate, the main chain 3 drives the driven sprocket 401 to operate and the transmission chain 402 drives the next group of driven sprockets 401 to operate, thereby avoiding lengthening the roller head.

[0039] By designing the tooth surface pitch of the pseudo double-row sprocket of the driven sprocket 401 to extend one more length or one more multiple, the length of the boss at one end of the driven sprocket 401 is also designed to extend one more length or one more multiple, and the thickness of the gasket 10 is also designed to extend one more length or one more multiple, the purpose of unifying the rollers is achieved by installing the boss of the driven sprocket 401 inwardly or outwardly, adding the gasket 10, changing the shape of the driven sprocket 401, adding the gasket 10, etc., thereby realizing the smooth transmission of the roller, increasing the stability of the production line operation, reducing the spare roller cost, and increasing the economic benefits of the enterprise.

[0040] Among them, the false double-row sprocket is a sprocket that looks similar to the double-row sprocket of the commonly used double-row chain drive, but its function is to transmit power with a single-row chain. Normally, the false double-row sprocket transmits power from outside to outside and from inside to inside in the roller drive. In the present invention, the roller transmits power from outside to outside or from inside to outside.

[0041] In one embodiment, for the above-mentioned material blocking device 6, the material blocking device 6 includes a mounting seat 601, the internal thread of the mounting seat 601 is connected to a support screw 602, one end of the support screw 602 is fixedly installed with a connecting baffle 603, and the bottom of the connecting baffle 603 is fixedly installed with a material blocking roller 604.

[0042] The conveying roller 5 is installed on the supporting frame 101, and because the conveying roller 5 is tilted, the material will be biased toward the side with the connecting baffle 603 during transportation. There is a material blocking roller 604 on the connecting baffle 603, so that the material can only move forward along the material blocking roller 604 during transportation and will not deviate.

[0043] In one embodiment, for the above-mentioned pushing device 7, the pushing device 7 includes a pushing cylinder 701, a telescopic shaft 702 is fixedly installed at the output end of the pushing cylinder 701, and the linkage mechanism 9 includes a connecting plate 901, one end of the connecting plate 901 is fixedly connected to a connecting rod 902, and the number of the connecting plate 901 and the connecting rod 902 are several groups.

[0044] The roller device 8 is installed on the supporting frame 101. When the strip passes through, the push cylinder 701 is started to drive the telescopic shaft 702 to extend and retract, driving the rotating plate 901 and the connecting rod 902 to rotate to push the roller device 8 to rise. Since multiple sets of rotating plates 901 and connecting rods 902 are connected together, two sets of pushing cylinders 701 simultaneously drive the rotating plates 901 and connecting rods 902 connected on both sides to transmit and lift multiple sets of roller devices 8, so that the strip passes through the cooperation of multiple sets of roller devices 8 and enters the roller machine.

[0045] In one embodiment, for the above-mentioned roller device 8, the roller device 8 includes a bottom rotating plate 801, a top rotating plate 802 is rotatably mounted on one end of the bottom rotating plate 801, and a roller 803 is rotatably mounted on one end of the top rotating plate 802.

[0046] Multiple groups of bottom rotating plates 801 are respectively connected to each group of continuous rotating plates 901, so that when the continuous rotating plates 901 are pushed, a driving force is generated on the continuous rotating plates 901 to lift the top rotating plates 802 and push the rollers 803 to rise and be supported above the support frame 101. When the strip steel passes through, the multiple groups of rollers 803 are used to feed the continuous strip steel into the roller machine.

[0047] Through the above technical scheme, 1. By installing the transmission mechanism 4 boss inward or outward, adding a gasket 10, and installing multiple groups of transmission mechanisms 4 between the outer transmission and the inner transmission, the purpose of smooth transmission without increasing the conveying roller 5 is achieved. The conveying roller 5 is installed on the roller bracket 1. It is a cylindrical roller for conveying materials. The rotation direction is the same. The friction between the conveying roller 5 and the material is used to convey the material. The conveying roller 5 is inclined, and the blocking device 6 is installed on the roller bracket 1. The material can only deviate to the side with the blocking device 6 on the inclined roller. The blocking device 6 is equipped with a blocking assembly, so the material can only move along the blocking assembly of the blocking device 6. The roller device 8 is installed on the roller bracket 1. When the strip passes, it is pushed by the pushing device 7. Push the linkage mechanism 9 to raise the roller device 8, and the strip passes through the roller and enters the roller machine; 2. The tooth surface pitch of the pseudo double-row sprocket of the driven sprocket 401 is designed to extend one more length or one more multiple, the boss length at one end of the driven sprocket 401 is also designed to extend one more length or one more multiple, and the thickness of the gasket 10 is also designed to extend one more length or one more multiple, so that the driven sprocket 401 boss is installed inward or outward, the gasket 10 is added, and the shape of the driven sprocket 401 is changed, the gasket 10 is added, etc., to achieve the purpose of roller unification, thereby realizing the smooth transmission of the roller, increasing the stability of the production line operation, reducing the spare roller cost, and increasing the economic benefits of the enterprise.

[0048] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0049] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. An inclined roller conveyor, comprising a roller support (1), characterized in that: A driving device (2) is fixedly mounted on one end of the roller support (1); a main chain (3) is meshed at the output end of the driving device (2); a transmission mechanism (4) is meshed on the inner wall of the main chain (3); a conveying roller (5) is fixedly mounted on the output end of the transmission mechanism (4); a material blocking device (6) is arranged on the top of the roller support (1); a pushing device (7) is arranged on the inner wall of the roller support (1); a roller device (8) is rotatably mounted on one end of the pushing device (7); a linkage mechanism (9) is rotatably mounted on the outer surface of the roller device (8); and a gasket (10) is arranged on the outer surface of the transmission mechanism (4); The number of the transmission mechanism (4) and the conveying roller (5) are both several groups, and the number of the supporting roller device (8) and the linkage mechanism (9) are both several groups.

2. The inclined roller conveyor according to claim 1, characterized in that: The roller support (1) comprises a support frame (101), a cross frame (102) is fixedly mounted on the inner wall of the support frame (101), and the drive device (2) is fixedly mounted on the outer surface of the cross frame (102).

3. The inclined roller conveyor according to claim 1, characterized in that: The driving device (2) comprises a reducer (201), the output end of the reducer (201) is connected to an output shaft (202), a driving sprocket (203) is fixedly mounted on the output end of the output shaft (202), and the main chain (3) is meshed with the driving sprocket (203).

4. The inclined roller conveyor according to claim 3, characterized in that: The transmission mechanism (4) comprises a driven sprocket (401), the inner wall of the driven sprocket (401) is meshed with the main chain (3), the outer surface of the driven sprocket (401) is meshed with the transmission chain (402), a roller shaft (403) is fixedly mounted on the output end of the driven sprocket (401), the roller shaft (403) is fixedly connected to the conveying roller (5), and the gasket (10) is fixed to the outer surface of the driven sprocket (401).

5. The inclined roller conveyor according to claim 1, characterized in that: The material blocking device (6) comprises a mounting seat (601), the internal thread of the mounting seat (601) is connected to a support screw (602), one end of the support screw (602) is fixedly mounted with a connecting baffle (603), and the bottom of the connecting baffle (603) is fixedly mounted with a material blocking roller (604).

6. The inclined roller conveyor according to claim 1, characterized in that: The pushing device (7) comprises a pushing cylinder (701), a telescopic shaft (702) is fixedly mounted on the output end of the pushing cylinder (701), the linkage mechanism (9) comprises a connecting plate (901), one end of the connecting plate (901) is fixedly connected to a connecting rod (902), and the connecting plate (901) and the connecting rod (902) are both provided in a plurality of groups.

7. The inclined roller conveyor according to claim 6, characterized in that: The roller device (8) comprises a bottom rotating plate (801), a top rotating plate (802) is rotatably mounted on one end of the bottom rotating plate (801), and a roller (803) is rotatably mounted on one end of the top rotating plate (802).