Material collecting device and all-in-one machine device

Abstract

The utility model provides a material collecting device and an all-in-one machine device, and relates to the technical field of material collecting devices. The material receiving device is used for being matched with winding rollers with different widths and comprises a movable groove, a first frame plate and a second frame plate, and the first frame plate and the second frame plate are arranged in the movable groove and are configured to move along the movable groove; the first frame plate comprises a first mounting column connected with the first end of the winding roller, the second frame plate comprises a second mounting column connected with the second end of the winding roller, and the first mounting column and the second mounting column are matched in height; the first mounting column is provided with a fixing assembly used for fixing the first end of the winding roller. According to the material receiving device and the corresponding all-in-one machine device, the winding rollers with different widths can be installed, then the materials with different widths can be wound, and the material receiving device and the corresponding all-in-one machine device have better compatibility.

Description

Technical Field

[0001] The present application relates to the technical field of material receiving devices, and in particular to a material receiving device and an all-in-one device. Background Art

[0002] Roll-forming machine is a kind of equipment used for material processing. It processes raw materials into the required shape and size through the rotation and pressure of a series of rollers. Functionally, the roll-forming machine can be divided into two parts: the rolling device and the receiving device. The rolling device is used to roll-form the material and convey it to the receiving device. The receiving device is used to collect the material after the forming process and transfer it to the receiving area through the conveying mechanism.

[0003] In the prior art, the material receiving device can generally only be equipped with a winding roller of one width, that is, the width of the winding roller is fixed, and then only one width of material can be wound, and the compatibility is poor. Therefore, how to improve the compatibility of the material receiving device is an urgent problem to be solved. Utility Model Content

[0004] In view of this, the present application provides a material receiving device and an all-in-one device for adapting to winding rollers of different widths, thereby realizing the winding of materials of various widths.

[0005] In the first aspect, the present application provides a material receiving device for adapting to winding rollers of different widths, comprising: a movable groove, a first frame plate and a second frame plate, the first frame plate and the second frame plate are arranged in the movable groove and are configured to move along the movable groove; the first frame plate includes a first mounting column connected to the first end of the winding roller, the second frame plate includes a second mounting column connected to the second end of the winding roller, the heights of the first mounting column and the second mounting column match; wherein the first mounting column is configured with a fixing assembly for fixing the first end of the winding roller.

[0006] Optionally, the movable groove has a first side wall and a second side wall, the first side wall is opposite to the second side wall; a sliding groove is arranged on the first side wall and the second side wall, and two moving blocks are arranged in the sliding groove, and the two moving blocks are respectively connected to the first frame plate and the second frame plate to enable the first frame plate and the second frame plate to move along the sliding groove.

[0007] Optionally, the material receiving device further includes: a distance adjusting unit; the distance adjusting unit is connected to the first frame plate and the second frame plate, and is configured to drive the first motor to control the distance between the first frame plate and the second frame plate.

[0008] Optionally, the first motor is a dual-output motor, and the pitch adjustment unit includes a screw rod; the first part of the screw rod is connected to the first output end of the first motor, and the first part of the screw rod passes through the first frame plate; the second part of the screw rod is connected to the second output end of the first motor, and the second part of the screw rod passes through the second frame plate.

[0009] Optionally, the thread directions of the first part of the screw and the second part of the screw are opposite.

[0010] Optionally, the first part of the screw rod has a first end of the screw rod, which is rotatably connected to the third side wall of the movable groove; the second part of the screw rod has a second end of the screw rod, which is rotatably connected to the fourth side wall of the movable groove; wherein the third side wall is opposite to the fourth side wall.

[0011] Optionally, the material receiving device further includes: a driving unit; the driving unit is connected to the belt groove in the first mounting column and is configured to control the rotation of the first mounting column.

[0012] Optionally, the driving unit includes a second motor, a pulley and a synchronous belt; the outer side of the pulley and the belt groove are sleeved with the synchronous belt, and the output end of the second motor is connected to the pulley and drives the pulley to rotate.

[0013] Optionally, the fixing assembly includes: a pull rod, a spring, a first connecting rod, a second connecting rod and two contact pieces, the first end of the pull rod, the spring, the first connecting rod and the second connecting rod are arranged inside the first mounting column, the first mounting column has two extension holes, which respectively correspond to the two contact pieces arranged outside the first mounting column; the spring is sleeved on the outside of the first end of the pull rod, the first end of the pull rod is hinged to the first end of the first connecting rod, the second end of the first connecting rod and the third end of the first connecting rod are respectively hinged to the two contact pieces, the first end of the second connecting rod is hinged to the inner wall of the first mounting column, the second end of the second connecting rod is hinged to the second end of the first connecting rod, and the third end of the second connecting rod is hinged to the third end of the first connecting rod.

[0014] In a second aspect, the present application provides an all-in-one device, comprising: a material receiving device as described in any one of the first aspects above; and a rolling device configured to process and shape the material and convey it to the material receiving device.

[0015] In summary, the material receiving device and the all-in-one device provided in the present application have at least the following beneficial effects: the material receiving device and the corresponding all-in-one device can be installed with winding rollers of different widths, and then can wind up materials of different widths, and have better compatibility. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The following is a brief introduction to the drawings used in describing the embodiments of the present application:

[0017] Figure 1 It is a structural schematic diagram of a material receiving device provided in an embodiment of the present application;

[0018] Figure 2 It is a schematic diagram of the structure of another material receiving device provided in an embodiment of the present application.

[0019] In the figure: 1-movable slot, 2-slide slot, 3-moving block, 4-pitch adjustment unit, 401-first motor, 402-screw rod, 5-first frame plate, 6-second frame plate, 7-first mounting column, 8-second mounting column, 9-belt slot, 10-driving unit, 101-second motor, 102-pulley, 103-synchronous belt, 11-extending hole, 12-fixing assembly, 121-pull rod, 122-spring, 123-first connecting rod, 124-second connecting rod, 125-contact sheet. DETAILED DESCRIPTION

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the specific implementation methods of the present application will be described below with reference to the accompanying drawings. The accompanying drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other accompanying drawings and other implementation methods can be obtained based on these drawings without creative work. Adjustments and improvements made without departing from the concept of the present application are all within the scope of protection of the present application.

[0021] In order to simplify the drawings, only the parts related to the corresponding embodiments are schematically shown in each figure, and they do not represent the actual structure of the product. In addition, in order to simplify the drawings and facilitate understanding, only part of the components with the same structure or function in some figures are schematically drawn, and there may be more or fewer components with the same structure or function in reality.

[0022] In this application, unless otherwise clearly specified and limited, ordinal numbers, such as "first", "second", etc., are only used to distinguish and describe associated objects, and cannot be understood as indicating or implying the relative importance or order between associated objects; in addition, they do not represent the number of associated objects. "Multiple" includes two or more, and other quantifiers are similar. " / " is used to describe the relationship between associated objects, which indicates the "or" relationship between associated objects. "And / or" is used to describe the relationship between associated objects, which includes any combination relationship between associated objects, such as "a and / or b" includes: "alone a", "alone b", or "a and b". "One or more" or "at least one" in multiple objects refers to any object or any combination of multiple objects, such as "one or more of a1, a2, a3" or "at least one of a1, a2, a3" includes: "alone a1", "alone a2", "alone a3", "a1 and a2", "a1 and a3", "a2 and a3", or "a1, a2 and a3".

[0023] Roll-forming machines are widely used in many industries, and their high efficiency and stable processing capabilities make them important equipment in the manufacturing industry. In terms of application scenarios, roll-forming machines can be used in the construction industry, automobile manufacturing, aerospace, and outer packaging industries. For example, in the construction industry, roll-forming machines can produce metal roof panels and wall panels. These materials have the characteristics of waterproof, corrosion-resistant, and durable, and are widely used in industrial plants, warehouses, stadiums and other buildings; in the field of automobile manufacturing, roll-forming machines can process various structural parts of automobiles, such as doors, roofs, chassis, etc. These parts require high strength and precise dimensions to ensure the safety and performance of the car; in the field of aerospace, roll-forming machines can produce various metal structural parts of aircraft, such as wings, fuselage skins, etc. These parts require extremely high strength and weight ratios, or manufacture some precision parts with high requirements for accuracy and reliability; in the outer packaging industry, roll-forming machines can produce various metal packaging containers, such as food cans, beverage cans, etc. These containers require good corrosion resistance and sealing performance, or produce some sturdy and durable packaging boxes and pallet products. In summary, the roll forming machine is widely used in many fields due to its efficient, stable and precise processing capabilities. The above application scenario examples show the importance of the roll forming machine in the modern manufacturing industry and its broad application prospects.

[0024] As a device for material processing, the roll forming machine processes the raw materials into the required shape and size through the rotation and pressure of a series of rollers. In some classification methods, the roll forming machine can be subdivided into a raw material supply system, a roll forming system, an adjustment and control system, and a material receiving device. Among them, the raw material supply system is used to store the raw materials and evenly feed the raw materials into the roll forming area; the roll forming system includes a forming roller, which gradually forms the materials through rotation and pressure, and can replace molds of different shapes and sizes according to needs; the adjustment and control system is used to operate and monitor the operating status of the machine to improve the working efficiency of the machine; the material receiving device is used to collect the formed materials and transport the formed products to a designated location for subsequent processing or packaging. It can be seen that the core function of the roll forming machine is to roll the materials and transport them to the material receiving device, and the material receiving device collects the materials after the forming process and transfers them to the material receiving area through the conveying mechanism. In the prior art, the material receiving device can generally only be installed with a winding roller of one width, that is, the width of the winding roller is fixed, and then only one width of material can be wound, and the compatibility is poor. Therefore, the concept of the present application is to design a material receiving device that is compatible with materials of different widths to improve its compatibility. In addition, in order to further improve the reusability of the material receiving device, the material receiving device can also be designed as a separate component so that it can match different rolling devices, which can also improve work efficiency.

[0025] Please refer to Figure 1 , which shows a structural schematic diagram of a material receiving device provided in an embodiment of the present application.

[0026] like Figure 1 As shown, the present application provides a material receiving device for adapting to winding rollers of different widths, comprising:

[0027] A movable groove 1, a first frame plate 5 and a second frame plate 6, wherein the first frame plate 5 and the second frame plate 6 are disposed in the movable groove 1 and are configured to move along the movable groove 1;

[0028] The first frame plate 5 includes a first mounting post 7 connected to the first end of the winding roller, and the second frame plate 6 includes a second mounting post 8 connected to the second end of the winding roller, and the heights of the first mounting post 7 and the second mounting post 8 match;

[0029] The first mounting column 7 is provided with a fixing assembly 12 for fixing the first end of the winding roller.

[0030] When installing the winding roller into the receiving device, the winding roller is placed between the first frame plate 5 and the second frame plate 6 by a crane, and the rear hole of the winding roller can be sleeved on the outside of the second mounting column 8, and then the first frame plate 5 and / or the second frame plate 6 are moved to adjust the distance between the two. For example, the position of the second frame plate 6 can be fixed, the first frame plate 5 can be moved in a direction away from the second frame plate 6, and then the front side of the winding roller can be sleeved on the outside of the first mounting column 7 to complete the installation of the winding roller. For another example, the first frame plate 5 and the second frame plate 6 can be moved at the same time so that they move in opposite directions, and then the front side of the winding roller can be sleeved on the outside of the first mounting column 7 to complete the installation of the winding roller. The above example is based on the situation that the width of the winding roller is large and the initial spacing between the first frame plate 5 and the second frame plate 6 is small. If the situation changes, how to move the first frame plate 5 and the second frame plate 6 can be determined according to the actual situation. It can be seen that the material width that can be matched by the receiving device is variable, and its maximum value can basically be equal to the width of the movable groove.

[0031] Furthermore, the heights of the first mounting column 7 and the second mounting column 8 are matched, so that the winding roller can be parallel to the horizontal plane, thereby improving the working efficiency of the material receiving device. If the winding roller is set to have a certain inclination angle, it may affect the working efficiency of the subsequent conveying mechanism to transfer it to the material receiving area. In addition, the first mounting column 7 can be configured with a fixing component 12, so that the first end of the winding roller can be tightly fixed to the first mounting column 7, reducing the possibility of the winding roller falling off due to rotation during operation. In some embodiments, the second mounting column 8 can also be configured with the same fixing component 12, so as to further strengthen the firmness between the winding roller and the first frame plate 5 and the second frame plate 6.

[0032] It can be seen that the material receiving device disclosed in the present application can be installed with winding rollers of different widths, and then can reel in materials of different widths, thus having better compatibility.

[0033] In some embodiments, please continue to refer to Figure 1 , the movable groove 1 has a first side wall and a second side wall, and the first side wall is opposite to the second side wall;

[0034] A slide groove 2 is provided on the first side wall and the second side wall. Two moving blocks 3 are provided in the slide groove 2. The two moving blocks 3 are respectively connected to the first frame plate 5 and the second frame plate 6 so that the first frame plate 5 and the second frame plate 6 can move along the slide groove 2.

[0035] By setting the slide 2 and the corresponding two moving blocks 3, the first frame plate 5 and the second frame plate 6 can be moved more flexibly in the movable groove 1. In the design, a slide 2 can be set on the first side wall and the second side wall respectively, and the slides 2 on both sides are adapted to each other in size. Two moving blocks 3 are set in each slide 2, that is, a total of 4 moving blocks 3 are set in a material receiving device, which are respectively connected to the two ends of the first frame plate 5 and the two ends of the second frame plate 6, so that the movement of the first frame plate 5 and the second frame plate 6 is smoother, which can reduce the influence of friction on the moving process and improve work efficiency; at the same time, it can also reduce the wear on the side wall of the movable groove 1.

[0036] In some embodiments, please continue to refer to Figure 1 , the material receiving device also includes: a distance adjustment unit 4;

[0037] The distance adjustment unit 4 is connected to the first frame plate 5 and the second frame plate 6 , and is configured to drive the first motor 401 to control the distance between the first frame plate 5 and the second frame plate 6 .

[0038] By setting the distance adjustment unit 4, the distance between the first frame plate 5 and the second frame plate 6 can be controlled by motor drive. Compared with manual control of the distance, the distance control can be achieved more accurately, and the damage of the material receiving device due to manual misoperation can be avoided. In this way, the winding roller can be easily installed and disassembled.

[0039] Furthermore, the first motor 401 is a dual-output motor, and the pitch adjustment unit includes a screw rod 402; the first part of the screw rod 402 is connected to the first output end of the first motor 401, and the first part of the screw rod 402 passes through the first frame plate 5; the second part of the screw rod 402 is connected to the second output end of the first motor 401, and the second part of the screw rod 402 passes through the second frame plate 6.

[0040] The first motor 401 is a dual-output motor, and the first motor 401 is arranged between the first frame plate 5 and the second frame plate 6, so that one motor can be used to simultaneously control the movement of the first frame plate 5 and the second frame plate 6, thereby improving work efficiency. Moreover, the first part and the second part of the screw rod 402 respectively penetrate the first frame plate 5 and the second frame plate 6, and corresponding threads are arranged at the penetration points, so that the first frame plate 5 and the second frame plate 6 can be better controlled by the first motor 401, and the influence of other external factors on the distance between the first frame plate 5 and the second frame plate 6 can be reduced.

[0041] Furthermore, the thread directions of the first part of the screw rod 402 and the second part of the screw rod 402 are opposite. In this way, the arrangement of the first motor 401 can be simplified. Since the thread directions of the two are opposite, the first frame plate 5 and the second frame plate 6 can be moved away from each other or moved closer to each other at the same time, further optimizing the working efficiency.

[0042] Furthermore, the first part of the screw rod 402 has a first end of the screw rod 402, and the first end of the screw rod 402 is rotatably connected to the third side wall of the movable groove 1; the second part of the screw rod 402 has a second end of the screw rod 402, and the second end of the screw rod 402 is rotatably connected to the fourth side wall of the movable groove 1; wherein the third side wall is opposite to the fourth side wall. That is, as Figure 1 As shown, the material receiving device presents a rectangular parallelepiped structure with an upper opening, the movable groove 1 has a first side wall, a second side wall, a third side wall and a fourth side wall, the first side wall is opposite to the second side wall, the third side wall is opposite to the fourth side wall, the first part of the screw rod 402 (having the first end of the screw rod 402) is rotatably connected to the third side wall, and the second part of the screw rod 402 (having the second end of the screw rod 402) is rotatably connected to the fourth side wall. In this way, the pitch adjustment unit 4 can be connected to the movable groove 1 to increase the stability of the overall structure during operation.

[0043] Please refer to Figure 2 , which shows a schematic diagram of the structure of another material receiving device provided in an embodiment of the present application. Figure 1 and Figure 2 As shown, the material receiving device further includes: a driving unit 10;

[0044] The driving unit 10 is connected to the belt groove 9 in the first mounting column 7 and is configured to control the rotation of the first mounting column 7 .

[0045] When the material receiving device is working, the material is collected by controlling the rotation of the winding roller. In the structure of the material receiving device of the present application, since the winding roller is connected to the first mounting column 7 and the second mounting column 8, the rotation of the winding roller can be achieved by controlling the rotation of the first mounting column 7 and / or the second mounting column 8. For example, in one embodiment, Figure 1 and Figure 2As shown, the driving unit 10 is arranged on one side of the first mounting column 7, and the rotation of the winding roller is realized by controlling the rotation of the first mounting column 7. In some embodiments, the driving unit 10 can be arranged alone on one side of the second mounting column 8, or a corresponding driving unit 10 can be arranged on both sides of the first mounting column 7 and the second mounting column 8 to jointly control the rotation of the winding roller and improve the working efficiency.

[0046] Furthermore, the driving unit 10 includes a second motor 101, a pulley 102 and a synchronous belt 103; the outer side of the pulley 102 and the belt groove 9 are sleeved with the synchronous belt 103, and the output end of the second motor 101 is connected to the pulley 102, and drives the pulley 102 to rotate. The second motor 101 can be a servo motor. When working, one end of the material is fixed to the outer side of the winding roller, and the driving unit 10 is started. The second motor 101 drives the pulley 102 to rotate, and then drives the synchronous belt 103 and the first mounting column 7 to rotate, thereby driving the winding roller fixed on the outer side of the first mounting column 7 and the second mounting column 8 to rotate, so that the material can be wound. It has the advantages of being able to install winding rollers of different widths, and then winding materials of different widths, and has good compatibility.

[0047] In some embodiments, please continue to refer to Figure 2 The fixing assembly 12 includes: a pull rod 121, a spring 122, a first connecting rod 123, a second connecting rod 124 and two contact pieces 125. The first end of the pull rod 121, the spring 122, the first connecting rod 123 and the second connecting rod 124 are arranged inside the first mounting column 7. The first mounting column 7 has two extension holes 11, which respectively correspond to the two contact pieces 125 arranged outside the first mounting column 7; the spring 122 is sleeved on the outside of the first end of the pull rod 121, the first end of the pull rod 121 is hinged to the first end of the first connecting rod 123, the second end of the first connecting rod 123 and the third end of the first connecting rod 123 are respectively hinged to the two contact pieces 125, the first end of the second connecting rod 124 is hinged to the inner wall of the first mounting column 7, the second end of the second connecting rod 124 is hinged to the second end of the first connecting rod 123, and the third end of the second connecting rod 124 is hinged to the third end of the first connecting rod 123.

[0048] When installing the winding roller, pull the fixing assembly 12 (i.e., the second end of the pull rod 121 located outside the first mounting column 7), and then make the fixing assembly 12 close to the outside of the first mounting column 7. When the front hole of the winding roller is sleeved on the outside of the first mounting column 7, loosen the fixing assembly 12, so that the fixing assembly 12 and the inner wall of the front hole of the winding roller are tightly fitted, and the winding roller can be fixed on the outside of the first mounting column 7. When removing the winding roller, the fixing assembly 12 can be pulled again to loosen the winding roller, and then the winding roller can be taken out. In this way, winding rollers of different widths can be freely selected, thereby realizing a highly compatible material receiving device.

[0049] Based on similar technical concepts, the present application provides an all-in-one device, including: a material receiving device as disclosed in the above embodiments; a rolling device, configured to process and shape the material and convey it to the material receiving device.

[0050] The material receiving device disclosed in the above embodiments can be used as an independent material receiving device alone, or can be used as a part of some all-in-one devices to work in conjunction with a corresponding rolling device.

[0051] In the above embodiments, the description of each embodiment has its own emphasis. For parts that are not described or recorded in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments. In addition, the above embodiments can be freely combined as needed.

Claims

1. A material receiving device, characterized in that: A winding roller adapted to different widths comprises: a movable groove, a first frame plate and a second frame plate, wherein the first frame plate and the second frame plate are arranged in the movable groove and are configured to move along the movable groove; The first frame plate includes a first mounting post connected to the first end of the winding roller, and the second frame plate includes a second mounting post connected to the second end of the winding roller, and the heights of the first mounting post and the second mounting post match; Wherein, the first mounting column is configured with a fixing component for fixing the first end of the winding roller.

2. The material receiving device according to claim 1, characterized in that: The movable groove has a first side wall and a second side wall, and the first side wall is directly opposite to the second side wall; The first side wall and the second side wall are provided with a slide groove, and two moving blocks are provided in the slide groove. The two moving blocks are respectively connected to the first frame plate and the second frame plate so that the first frame plate and the second frame plate can move along the slide groove.

3. The material receiving device according to claim 1 or 2, characterized in that: Also includes: Pitch adjustment unit; The distance adjustment unit is connected to the first frame plate and the second frame plate, and is configured to drive the first motor to control the distance between the first frame plate and the second frame plate.

4. The material receiving device according to claim 3, characterized in that: The first motor is a dual-output motor, and the pitch adjustment unit includes a lead screw; The first part of the screw rod is connected to the first output end of the first motor, and the first part of the screw rod passes through the first frame plate; The second portion of the screw rod is connected to the second output end of the first motor, and the second portion of the screw rod passes through the second frame plate.

5. The material receiving device according to claim 4, characterized in that: The thread directions of the first part of the screw rod and the second part of the screw rod are opposite.

6. The material receiving device according to claim 4, characterized in that: The first part of the screw rod has a first end of the screw rod, and the first end of the screw rod is rotatably connected to the third side wall of the movable groove; The second part of the screw rod has a second end of the screw rod, and the second end of the screw rod is rotatably connected to the fourth side wall of the movable groove; Wherein, the third side wall is directly opposite to the fourth side wall.

7. The material receiving device according to claim 1, characterized in that: Also includes: Drive unit; The driving unit is connected to the belt groove in the first mounting column and is configured to control the rotation of the first mounting column.

8. The material receiving device according to claim 7, characterized in that: The driving unit includes a second motor, a pulley and a synchronous belt; The outer side of the pulley and the belt groove are sleeved with the synchronous belt, and the output end of the second motor is connected to the pulley and drives the pulley to rotate.

9. The material receiving device according to claim 1, characterized in that: The fixing assembly comprises: a pull rod, a spring, a first connecting rod, a second connecting rod and two contact pieces, wherein the first end of the pull rod, the spring, the first connecting rod and the second connecting rod are arranged inside the first mounting column, and the first mounting column has two extending holes, which respectively correspond to the two contact pieces arranged outside the first mounting column; The spring is sleeved on the outer side of the first end of the pull rod, the first end of the pull rod is hinged to the first end of the first connecting rod, the second end of the first connecting rod and the third end of the first connecting rod are hinged to the two contact pieces respectively, the first end of the second connecting rod is hinged to the inner wall of the first mounting column, the second end of the second connecting rod is hinged to the second end of the first connecting rod, and the third end of the second connecting rod is hinged to the third end of the first connecting rod.

10. An all-in-one device, characterized in that: include: The material collecting device according to any one of claims 1 to 9; The rolling device is configured to process the material into shape and convey the material to the material receiving device.

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