Steel wire pay-off equipment for steel wire production

By designing a wire laying equipment for steel wire production with rotating wire laying rollers and movable wire laying boxes, the problems of large resistance to wire laying, inconvenient operation and grease splashing in the prior art are solved, and a more efficient and convenient wire laying process and a safer operating environment are achieved.

CN222770352UActive Publication Date: 2025-04-18GUIZHOU HENGLI METAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421687038.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2025-04-18
Estimated Expiration
2034-07-17

AI Technical Summary

Technical Problem

The existing wire laying devices for steel wire production have problems such as large resistance to wire laying, inconvenient operation, physical exhaustion and affect replacement efficiency. Especially during the dip coating process, grease splashes, dirty equipment, and it is difficult to collect waste grease.

Method used

A steel wire laying equipment for steel wire production is designed, using rotating wire rolls to assist wire pulling to alleviate pulling power and improve the wire laying speed. It is also adapted to the use of steel wire of different heights and specifications through wire rolls that can move up and down, left and right. At the same time, the height and position adjustment of the wire box is achieved by using electric push rods and lift rods.

Benefits of technology

It effectively alleviates the resistance to wire laying, improves the speed and efficiency of wire laying, reduces the physical energy consumption of operators, and simplifies the wire replacement process, improves the replacement efficiency, while avoiding the problems of grease splashing and equipment dirtying.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses steel wire pay-off equipment for steel wire production, which comprises a mounting table, a rotating disc is arranged on one side of the mounting table, a steel wire roller is mounted at the front end of the rotating disc, a mounting bracket is mounted at the lower end of the steel wire roller, and an electric push rod is arranged in the inner wall of the other end of the mounting table. And a movable table is mounted at the front end of the electric push rod. When the steel wire pay-off equipment for steel wire production is used, the steel wire roller rotates along with the rotating disc, meanwhile, a steel wire is clamped in the pay-off roller, the pay-off roller is rotating, the steel wire can be assisted in pulling during pay-off, the pulling force of the other side can be relieved, the pay-off speed is increased, and when one side loses force during pay-off every time, the steel wire can be prevented from falling off. When a steel wire is cut off, the pay-off roller can clamp the steel wire, the head of the steel wire is stopped at the original position, follow-up continuous pay-off is facilitated, the pay-off roller can move up and down and left and right during use so as to meet the use requirements of steel wire rollers with different heights and steel wires with different specifications, and the practicability is higher when the pay-off roller is used.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel wire production, in particular to a steel wire pay-off device for steel wire production. Background Art

[0002] Steel wire is needed for the processing of steel wire rope, and the main processes of steel wire production include raw material selection, removal of iron oxide scale, drying, coating treatment, heat treatment, wire drawing, plating treatment, etc., and steel wire production is a process of manufacturing rolled steel wire rods into steel wires of required size and strength through a series of processes, and the existing steel wire rope production process will inevitably use the wire rope pay-off device many times, and then replicate the staff to process the wire rope, but most of the existing steel wire production pay-off devices have the problem that one end of the steel wire needs to have pulling force to retract and release the steel wire, which leads to a large resistance to steel wire pay-off, and manual handling is required when replacing the reel, which is inconvenient to operate, consumes the physical strength of the staff, and affects the replacement efficiency.

[0003] Currently, when oiling, especially when dipping, the parts can be completely immersed in the oil so that a layer of oil film is evenly coated on their surface. However, when dipping, the grease may splash onto the operator, increasing the safety risk of the operator. When placing the parts, the grease may also splash and dirty the equipment. At the same time, a large amount of waste grease will be generated, and the waste and splashed grease is difficult to collect.

[0004] Therefore, we propose a steel wire pay-off device for steel wire production to solve the above problems. Utility Model Content

[0005] The utility model aims to provide a steel wire pay-off device for steel wire production. When the steel wire pay-off device is used, the steel wire roller rotates along with the rotating disk, and the steel wire is clamped in the pay-off roller. The pay-off roller is rotatable and can assist the pulling of the steel wire during pay-off, relieve the pulling force of the other side, and improve the pay-off speed. Each time the wire is paid off, when one side loses force, such as when the steel wire is cut, the pay-off roller can clamp the steel wire and stop the steel wire head at the original position, so as to facilitate the subsequent pay-off. When in use, the pay-off roller can move up, down, left and right to meet the use of steel wire rollers of different heights and steel wires of different specifications. It is more practical when used to solve the problems raised in the above-mentioned background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A wire pay-off device for steel wire production comprises a mounting platform, a rotating disk is arranged on one side of the mounting platform, a wire roller is installed at the front end of the rotating disk, a mounting bracket is installed at the lower end of the wire roller, and an electric push rod is arranged in the inner wall of the other end of the mounting platform, a movable platform is installed at the front end of the electric push rod, an adjustment platform is arranged at the upper end of the movable platform, and a pay-off box is arranged on the upper end of the adjustment platform, a pay-off roller is arranged in the inner wall of the pay-off box, and a threaded block is also arranged at the lower end of the pay-off box, and a screw is installed in the inner wall of the threaded block.

[0008] In a further embodiment, there are several pay-off rollers, and a pulley 1 is installed on the upper end of each pay-off roller, and a pulley 2 is also arranged on the middle pay-off roller, and a linkage belt is arranged on each two adjacent pay-off rollers, and a motor is arranged on the outermost pulley 1.

[0009] In a further embodiment, the wire release box is provided in two symmetrical forms with the same overall structure, and the threaded block provided at the lower end is installed on the same screw rod, which is a bidirectional threaded rod with opposite threads at both ends.

[0010] In a further embodiment, electric lifting rods are provided at the middle ends of the adjustment platform and the movable platform.

[0011] In a further embodiment, a telescopic rod is installed at the front end of the rotating disk, and positioning holes are provided on both sides of the wire roller, and the telescopic rod is inserted into the positioning holes.

[0012] In a further embodiment, the mounting bracket is plugged into the mounting platform, and a lifting rod is provided at the plug-in portion of the mounting bracket to drive the mounting bracket to slide and lift on the mounting platform.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. The utility model discloses a wire pay-off device for steel wire production, wherein the wire roller rotates along with the rotating disk, and the steel wire is clamped in the pay-off roller. The pay-off roller is rotatable, and can assist the pulling of the steel wire during pay-off, relieve the pulling force of the other side, and improve the pay-off speed. Each time the wire is paid-off, when one side loses force, such as when the steel wire is cut, the pay-off roller can clamp the steel wire, so that the steel wire head stops at the original position, thereby facilitating the subsequent pay-off. When the pay-off roller is in use, it can move up, down, left, and right to meet the use of wire rollers of different heights and steel wires of different specifications, and is more practical during use.

[0015] 2. The utility model, in this mechanism, firstly, provides a lifting and lowering mounting bracket at the wire roller during installation. During installation, the bracket is arranged on the ground, and the wire roller is placed at the upper end and then lifted. When it rises to a certain predetermined position, it will be on the same horizontal plane with the rotating disk. At this time, the rotating disk can be adjusted to control the telescopic plug rod on the rotating disk to be embedded into the wire roller to complete the installation, so that the replacement of the wire is more convenient and quick. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of a steel wire pay-off device for steel wire production;

[0017] Figure 2 It is a structural schematic diagram of a pay-off roller of a steel wire pay-off equipment for steel wire production;

[0018] Figure 3 It is a structural schematic diagram of a rotating disk of a steel wire pay-off equipment for steel wire production;

[0019] Figure 4 The present invention is a structural schematic diagram of an adjusting table of a steel wire pay-off equipment used in steel wire production.

[0020] In the figure: 1. mounting table; 2. rotating disk; 3. wire roller; 4. mounting bracket; 5. electric push rod; 6. wire-paying box; 7. wire-paying roller; 8. motor; 9. pulley one; 10. pulley two; 11. linkage belt; 12. threaded block; 13. screw; 14. adjusting table; 15. movable table; 16. telescopic rod; 17. positioning hole; 18. electric lifting rod. DETAILED DESCRIPTION

[0021] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.

[0022] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-4 , a wire pay-off device for steel wire production, comprising a mounting platform 1, the mounting platform 1 is divided into two sections, front and rear, wherein the front section is a wire roller 3 mounting section, and the rear section is a wire pay-off auxiliary section;

[0025] When the wire roller 3 is installed, the mounting bracket 4 arranged on the mounting platform 1 first contacts the ground. At this time, the wire roller 3 is placed on the mounting bracket 4, and then it is lifted up by the lifting system of the mounting bracket 4 to reach the predetermined position. At this time, the position of the wire roller 3 is at the same level as the rotating disk 2. At the same time, the rotating disk 2 is rotated, and the telescopic plug rod 16 on the rotating disk 2 is aligned with the positioning hole 17 on the wire roller 3. The wire roller 3 can be installed by inserting the telescopic plug rod 16 into the positioning hole 17. At this time, the mounting bracket 4 falls a little, and the subsequent effect of the wire pulling is placed;

[0026] When releasing the wire, the wire is passed through the set wire-releasing box 6. When the wire-releasing box 6 is in use, first, an adjustment platform 14 is set at the lower end. The adjustment platform 14 is installed on the movable platform 15 through an electric lifting rod 18, so that the height of the adjustment platform 14 can be freely adjusted, and the height of the relative wire-releasing box 6 can be adjusted at will. One side of the movable platform 15 is installed on the mounting platform 1 through an electric push rod 5, so that the movable platform 15 can move forward and backward. The relative wire-releasing box 6 has the function of moving forward and backward. When in use, different heights and different positions, such as different positions of the wire head, can be adjusted so that the wire can be clamped in the wire-releasing box 6;

[0027] When the pay-off box 6 is adjusted, a plurality of pay-off rollers 7 are installed in the pay-off box 6, wherein the outermost pay-off roller 7 is provided with a motor 8, and the pay-off roller 7 is driven to rotate by the motor 8, and a pulley 1 9 is provided at the upper end of each pay-off roller 7, and a pulley 2 10 is also provided on the middle pay-off roller 7, and the belt rollers on each two adjacent pay-off rollers 7 are connected by a linkage belt 11, so that after one pay-off roller 7 rotates, the remaining pay-off rollers 7 can all rotate, and when the steel wire is pulled, it can assist the movement of the steel wire, making the pulling side more labor-saving, and a threaded block 12 is also provided at the lower end of the pay-off box 6, and a screw 13 is provided in the inner wall of the threaded block 12, and the screw 13 is a bidirectional threaded rod, which can shrink the two pay-off boxes 6 after rotation, thereby adjusting the clamping position of the pay-off box 6 to meet the use of steel wires of different specifications.

[0028] The working principle of the utility model is as follows: as shown in the figure, it includes a mounting platform 1, which is divided into two sections, the front section is the mounting part of the wire roller 3, and the rear section is the auxiliary part for laying out the wire; when the wire roller 3 is installed, the mounting bracket 4 arranged on the mounting platform 1 is first in contact with the ground, at which time the wire roller 3 is placed on the mounting bracket 4, and then the wire roller 3 is raised by the lifting system of the mounting bracket 4 to reach a predetermined position, at which time the position of the wire roller 3 is at the same level as the rotating disk 2, and the telescopic rod 16 on the rotating disk 2 is rotated by rotating the rotating disk 2 Align the positioning holes 17 on the wire roller 3, and then insert the telescopic plug rod 16 into the positioning hole 17 to install the wire roller 3. At this time, the mounting bracket 4 drops a little to prevent the subsequent pulling of the wire. When releasing the wire, pass the wire through the set wire box 6. When the wire box 6 is in use, an adjustment table 14 is first provided at the lower end. The adjustment table 14 is installed on the movable table 15 through an electric lifting rod 18, so that the height of the adjustment table 14 can be freely adjusted, and the height of the relative wire box 6 can be adjusted at will. On one side of the movable table 15, an electric push rod 5 is installed. It is mounted on the mounting table 1 so that the movable table 15 can move forward and backward, and the relative pay-off box 6 has the function of moving forward and backward. When in use, it can adjust the position of different heights and different positions, such as when the position of the wire head is different, so that the wire can be clamped in the pay-off box 6; when the pay-off box 6 is adjusted, a plurality of pay-off rollers 7 are installed in the pay-off box 6, and a motor 8 is arranged on the outermost pay-off roller 7, and the pay-off roller 7 is driven to rotate by the motor 8, and a pulley 9 is arranged at the upper end of each pay-off roller 7, and a middle pay-off roller 7 is also provided with Pulley 2 10, and the belt rollers on each two adjacent pay-off rollers 7 are connected by a linkage belt 11, so that after one pay-off roller 7 rotates, the other pay-off rollers 7 can all rotate. When the steel wire is pulled, it can assist the movement of the steel wire, making the pulling side more labor-saving, and a threaded block 12 is also provided at the lower end of the pay-off box 6, and a screw 13 is provided in the inner wall of the threaded block 12, and the screw 13 is a bidirectional threaded rod, which can shrink the two pay-off boxes 6 after rotation, thereby adjusting the clamping position of the pay-off box 6 to meet the use of steel wires of different specifications.

[0029] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0030] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A steel wire pay-off device for steel wire production, characterized in that: The invention comprises a mounting platform (1), wherein a rotating disk (2) is arranged on one side of the mounting platform (1), a wire roller (3) is installed at the front end of the rotating disk (2), a mounting bracket (4) is installed at the lower end of the wire roller (3), and an electric push rod (5) is arranged in the inner wall of the other end of the mounting platform (1), a movable platform (15) is installed at the front end of the electric push rod (5), an adjustment platform (14) is arranged at the upper end of the movable platform (15), and a wire-releasing box (6) is arranged on the upper end of the adjustment platform (14), a wire-releasing roller (7) is arranged in the inner wall of the wire-releasing box (6), and a threaded block (12) is also arranged at the lower end of the wire-releasing box (6), and a screw (13) is installed in the inner wall of the threaded block (12).

2. The steel wire pay-off equipment for steel wire production according to claim 1, characterized in that: There are a plurality of pay-off rollers (7), and a pulley 1 (9) is installed on the upper end of each pay-off roller (7), and a pulley 2 (10) is also arranged on the middle pay-off roller (7), and a linkage belt (11) is arranged on each of the two adjacent pay-off rollers (7), and a motor (8) is arranged on the outermost pulley 1 (9).

3. The steel wire pay-off equipment for steel wire production according to claim 1, characterized in that: The wire-releasing boxes (6) are arranged in two symmetrical configurations with the same overall structure, and the threaded block (12) arranged at the lower end is installed on the same screw rod (13), which is a bidirectional threaded rod with opposite threads at both ends.

4. The steel wire pay-off equipment for steel wire production according to claim 1, characterized in that: An electric lifting rod (18) is provided at the middle ends of the adjustment platform (14) and the movable platform (15).

5. The steel wire pay-off equipment for steel wire production according to claim 1, characterized in that: A telescopic rod (16) is installed at the front end of the rotating disk (2), and positioning holes (17) are arranged on both sides of the wire roller (3), and the telescopic rod (16) is inserted into the positioning holes (17).

6. The steel wire pay-off equipment for steel wire production according to claim 1, characterized in that: The mounting bracket (4) is plugged into the mounting platform (1), and a lifting rod is provided at the plug-in portion of the mounting bracket (4) to drive the mounting bracket (4) to slide and lift on the mounting platform (1).