Lifting appliance for lifting tower-attached pipeline of tower-type equipment
By designing a spreader including a rotary bearing and a clamping mechanism, the problem of difficulty in fixing the special-shaped tower pipeline and correction error in the prior art is solved, and accurate correction and stable clamping are achieved during the lifting process, which improves the lifting efficiency and accuracy.
Patent Information
- Application Number
- CN202421628808.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-07-10
AI Technical Summary
Existing spreaders are difficult to fix the special-shaped tower pipeline, and it is difficult to correct the error during the lifting process, and usually need to return to the ground and re-lift.
A spreader including a casing, a turntable bearing, an oil pressure unit, an oil cylinder and a clamping mechanism is designed. The clamping mechanism is driven to rotate through the rotary bearing to realize correction and correction of the tower-attached pipeline; the oil cylinder is controlled to expand and contract through the hydraulic unit to clamp the curved part of the special-shaped tower-attached pipeline.
Accurate correction and stable clamping of the tower pipeline during the lifting process is achieved, and lifting efficiency and accuracy are improved.
Smart Images

Figure CN222770486U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mechanical hangers, in particular to a hanger for hanging tower equipment and tower pipelines. Background Art
[0002] Tower-attached pipelines are pipes attached to one side of a tower or reactor with an elevation greater than 20 meters. Tower-attached pipelines are hoisted to the installation location by a tower crane during assembly. After the workers have completed welding, the next section is hoisted into place before welding can be performed. Before hoisting, hoists are required to fix the tower-attached pipelines.
[0003] The existing hoist only uses steel cables to fix the tower pipeline. When hoisting the special-shaped tower pipeline on the top, it is difficult to fix the special-shaped tower pipeline on the hoist in a suitable posture. When errors occur during hoisting, it is difficult to correct them in the air, and usually it is necessary to return to the ground and hoist again. Utility Model Content
[0004] The utility model aims to solve the problems in the prior art that it is inconvenient to fix special-shaped tower pipelines and difficult to correct errors, and proposes a hoist for hoisting tower pipelines of tower equipment.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A hoist for hoisting tower pipelines attached to tower equipment comprises a casing, the top of the casing is welded to a connecting ring, the casing is riveted to a skin on all sides, a slewing bearing is arranged inside the casing, the slewing bearing comprises a bearing outer ring and a bearing inner ring, the inner wall of the bearing outer ring is rotatably connected to the bearing inner ring, an oil pressure unit is arranged on the top of the bearing inner ring, an oil cylinder is arranged inside the bearing inner ring, an electromechanical box is arranged outside the casing, an output end of the oil cylinder is fixedly connected to a clamping mechanism, and a pad is arranged inside the clamping mechanism.
[0007] Preferably, the casing includes a top plate, a pillar, a first bottom plate, a circular hole, a motor, and a driving gear. The pillar is located at the edge between the top plate and the first bottom plate. A first circular hole is opened in the center of the first bottom plate. The motor is located on the bottom surface of the top plate near the outside, and the driving gear is located at the output end of the motor.
[0008] Preferably, the bottom of the top plate is welded to the top of the pillar, the bottom of the pillar is welded to the top of the first bottom plate, the bottom surface of the top plate is fixedly connected to one end of the motor, and the motor is rotationally connected to the driving gear.
[0009] Preferably, the bearing inner ring includes a ring body, a second base plate, a gear ring, a partition, a cover plate, a second circular hole, and a limiting column. The ring body is located on the inner wall of the bearing outer ring, the second base plate is located at the bottom of the ring body, the gear ring is opened on the outer wall of the top of the ring body, the partition is located inside the ring body, the cover plate is located at the top of the ring body, an oil cylinder is arranged between the partition and the cover plate, the oil pressure unit is located at the top of the cover plate, the second circular hole is opened at the output end of the oil cylinder corresponding to the second base plate, and the limiting column corresponds to the clamping mechanism arranged at the bottom of the second base plate.
[0010] Preferably, the ring body is rotatably connected to the outer ring of the bearing, the top of the second base plate is welded to the bottom of the ring body, the outer wall of the partition is welded to the inner wall of the ring body, the cover plate is fixedly connected to the partition through the bottom support feet, the bottom of the cylinder is threadedly connected to the top of the second base plate, the top of the cylinder is threadedly connected to the top of the cover plate, and the top of the limit column is welded to the bottom of the second base plate.
[0011] Preferably, the clamping mechanism includes a fixed plate, a slide groove, a clamping claw, a slider, a limit groove, a limit rod, and a column. The fixed plate is located at the output end of the oil cylinder, the slide groove is located at the bottom of both ends of the fixed plate, the clamping claw is located between the slide grooves, the slider is located at one end of the clamping claw, the limit groove is arranged at the clamping claw, the limit rod is located in the limit groove, the column is located between the clamping claws, and the pad is located on the outer wall of the column.
[0012] Preferably, the top of the fixed plate is fixedly connected to the oil cylinder, the top of the slide groove is welded to the fixed plate, the clamp is integrally cast with the slider and the limit groove, the clamp is slidably connected to the slide groove through the slider, the limit groove is plugged into the limit rod, the two ends of the limit rod are rotatably connected to the bottom end of the limit column, and the pad is clamped with the column.
[0013] Preferably, the bearing inner ring and the oil pressure unit are electrically connected to the electromechanical box.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. The utility model sets a turntable bearing, starts a motor to drive the driving gear to rotate, drives the inner ring of the bearing to rotate through the driving gear, and then drives the clamping mechanism to rotate, thereby achieving the function of adjusting the tower pipeline and correcting the error of the tower pipeline during the hoisting process, and improving the efficiency of aligning the tower pipeline with the tower equipment.
[0016] 2. The utility model sets a clamping mechanism, a hydraulic unit, and a cylinder, and controls the extension and retraction of the cylinder through the hydraulic unit, thereby controlling the clamping claws of the clamping mechanism to clamp the curved part of the special-shaped tower-attached pipeline, thereby achieving the effect of stably clamping the special-shaped tower-attached pipeline. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a three-dimensional structural schematic diagram of a hoisting device for hoisting tower equipment and tower pipelines proposed by the utility model;
[0018] Figure 2 This is a schematic diagram of the internal three-dimensional structure of a hoist for hoisting tower equipment and tower pipelines proposed by the utility model;
[0019] Figure 3 This is a schematic diagram of the casing structure of a hoisting device for hoisting tower equipment and tower pipelines proposed by the utility model;
[0020] Figure 4 The utility model discloses a cross-sectional view of the bearing inner ring structure of a hanger for hoisting tower equipment and tower pipelines.
[0021] Figure 5 The utility model is a schematic diagram of a clamping claw release state of a hoisting device for hoisting tower equipment and tower pipelines.
[0022] Figure 6 The utility model discloses a schematic diagram of a clamping mechanism structure of a hoist for hoisting tower equipment and tower pipelines.
[0023] In the figure: 1. casing; 101. top plate; 102. pillar; 103. first bottom plate; 104. first circular hole; 105. motor; 106. driving gear; 2. connecting ring; 3. skin; 4. oil pressure unit; 5. bearing outer ring; 6. bearing inner ring; 601. ring body; 602. second bottom plate; 603. gear ring; 604. partition; 605. cover plate; 606. second circular hole; 607. limiting column; 7. oil cylinder; 8. clamping mechanism; 801. fixing plate; 802. slide groove; 803. clamping claw; 804. slider; 805. limiting groove; 806. limiting rod; 807. column; 9. pad; 10. electromechanical box. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0025] Reference Figure 1-6A hoist for hoisting tower equipment and tower pipelines, including a casing 1, the top of the casing 1 is welded to a connecting ring 2, the casing 1 is riveted to a skin 3 around, a slewing bearing is arranged inside the casing 1, the slewing bearing includes a bearing outer ring 5 and a bearing inner ring 6, the inner wall of the bearing outer ring 5 is rotatably connected to the bearing inner ring 6, an oil pressure unit 4 is arranged on the top of the bearing inner ring 6, an oil cylinder 7 is arranged inside the bearing inner ring 6, an electromechanical box 10 is arranged on the outside of the casing 1, the output end of the oil cylinder 7 is fixedly connected to a clamping mechanism 8, and a pad 9 is arranged inside the clamping mechanism 8.
[0026] Furthermore, the housing 1 includes a top plate 101, a pillar 102, a first bottom plate 103, a first circular hole 104, a motor 105, and a driving gear 106. The pillar 102 is located at the edge between the top plate 101 and the first bottom plate 103. A first circular hole 104 is opened in the center of the first bottom plate 103. The size of the first circular hole 104 needs to match the inner ring of the bearing 6. The motor 105 is located on the bottom surface of the top plate 101 near the outside. The driving gear 106 is located at the output end of the motor 105. The bottom of the top plate 101 is welded to the top of the pillar 102, the bottom of the pillar 102 is welded to the top of the first bottom plate 103, the bottom surface of the top plate 101 is fixedly connected to one end of the motor 105, and the motor 105 is rotatably connected to the driving gear 106.
[0027] It should be noted that the casing 1 is connected to the steel cable of the tower crane through the connecting ring 2 on the top. Under the joint action of the top plate 101, the support column 102 and the first bottom plate 103, there is sufficient space inside the casing 1 to accommodate various driving devices. The motor 105 can be controlled through the tower crane control console to drive the driving gear 106 to rotate, and then the inner ring of the bearing 6 can be controlled to drive the clamping mechanism 8 to rotate synchronously.
[0028] Furthermore, the bearing inner ring 6 includes a ring body 601, a second bottom plate 602, a gear ring 603, a partition plate 604, a cover plate 605, a second circular hole 606, and a limiting column 607. The ring body 601 is located on the inner wall of the bearing outer ring 5, the second bottom plate 602 is located at the bottom of the ring body 601, the gear ring 603 is opened on the outer wall of the top of the ring body 601, and is used to support the driving gear 106 to drive the ring body 601 to rotate, the partition plate 604 is located inside the ring body 601, the cover plate 605 is located at the top of the ring body 601, and an oil cylinder 7 is arranged between the partition plate 604 and the cover plate 605. The oil pressure unit 4 is located at the top of the cover plate 605 to support the operation of the oil cylinder 7. The second circular hole 606 is provided at the output end of the oil cylinder 7 corresponding to the second bottom plate 602, so that the output end of the oil cylinder 7 can pass through the second bottom plate 602, the limiting column 607 is arranged at the bottom of the second bottom plate 602 corresponding to the clamping mechanism 8, the ring body 601 is rotatably connected to the bearing outer ring 5, the top of the second bottom plate 602 is welded to the bottom of the ring body 601, the outer wall of the partition 604 is welded to the inner wall of the ring body 601, the cover plate 605 is fixedly connected to the partition 604 through the bottom support feet, the bottom of the oil cylinder 7 is threadedly connected to the top of the second bottom plate 602, the top of the oil cylinder 7 is threadedly connected to the top of the cover plate 605, and the top of the limiting column 607 is welded to the bottom of the second bottom plate 602.
[0029] It should be noted that the distance between the partition 604 and the cover plate 605 matches the cylinder length of the oil cylinder 7 , the size of the second circular hole 606 matches the telescopic rod of the oil cylinder 7 , and the second bottom plate 602 achieves a limiting effect on the clamping mechanism 8 through the limiting column 607 .
[0030] Furthermore, the clamping mechanism 8 includes a fixed plate 801, a slide groove 802, a clamping claw 803, a slider 804, a limiting groove 805, a limiting rod 806, and a column 807. The fixed plate 801 is located at the output end of the oil cylinder 7. The slide groove 802 is located at the bottom of both ends of the fixed plate 801. The gap between the slide grooves 802 matches the clamping claw 803. The clamping claw 803 is located between the slide grooves 802. The slider 804 is located at one end of the clamping claw 803, so that the clamping claw 803 can slide in the slide groove 802. The limiting groove 805 is set at the clamping claw 803. The limiting rod 806 is located at the limiting groove. In the groove 805, the column 807 is located between the clamping jaws 803, and the pad 9 is located on the outer wall of the column 807 to protect the tower pipeline. The top of the fixed plate 801 is fixedly connected to the oil cylinder 7, and the top of the slide 802 is welded to the fixed plate 801. The clamping jaw 803 is integrally cast with the slider 804 and the limit groove 805 to ensure the structural strength. The clamping jaw 803 is slidably connected to the slide 802 through the slider 804, and the limit groove 805 is plugged into the limit rod 806. The two ends of the limit rod 806 are rotatably connected to the bottom end of the limit column 607, and the pad 9 is clamped with the column 807.
[0031] It should be noted that: the fixing plate 801 is driven to move vertically by the oil cylinder 7, which can drive the clamping claw 803 to rotate along the limiting rod 806, thereby achieving the clamping and loosening of the tower-attached pipeline by the clamping claw 803.
[0032] Furthermore, the bearing inner ring 6 and the oil pressure unit 4 are electrically connected to the electromechanical box 10 .
[0033] It should be noted that the electromechanical box 10 is electrically connected to the control console of the tower crane, so as to achieve the control effect of the equipment.
[0034] When the utility model is used, the bent part of the tower pipeline is placed on the ground, and the operator operates the tower crane to move the device to a suitable position, and with the assistance of the ground staff, the clamping jaw 803 is aligned with the tower pipeline. After alignment, the oil cylinder 7 is controlled to contract through the console, and the oil cylinder 7 drives the fixed plate 801 to move vertically upward, and the clamping jaw 803 is pulled upward through the slider 804 at the bottom of the fixed plate 801. After the clamping jaw 803 is pulled, under the joint action of the limiting column 607, the limiting groove 805, and the limiting rod 806, the slider 804 slides in the slide groove 802 from the middle to both ends, and at the same time rotates along the limiting rod 806 until the tower pipeline is clamped, thereby achieving the effect of clamping the special-shaped tower pipeline.
[0035] After the clamping is completed, the tower crane is operated to move the tower-attached pipeline to the docking position of the tower equipment. If an error occurs, the operator can use the tower crane console to control the rotation of the motor 105 according to the command of the on-site foreman. The motor 105 drives the bearing inner ring 6 to rotate through the driving gear 106, and drives the clamping mechanism 8 to rotate synchronously through the bearing inner ring 6, thereby driving the tower-attached pipeline to rotate, thereby achieving the effect of correcting the error. After the correction is completed, the tower crane is operated to lower the tower-attached pipeline to complete the docking, thereby achieving the effect of facilitating the correction of the error.
[0036] After the docking is completed, the cylinder 7 is controlled to extend through the console, and the cylinder 7 drives the fixed plate 801 to move vertically downward, and the clamping claw 803 is pulled downward through the slider 804 at the bottom of the fixed plate 801. After the clamping claw 803 is pulled, under the joint action of the limiting column 607, the limiting groove 805, and the limiting rod 806, the slider 804 slides from both ends to the middle in the slide groove 802, and at the same time rotates in the opposite direction along the limiting rod 806 until the clamping is released.
[0037] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A hoisting device for hoisting tower equipment and tower pipelines, comprising a housing (1), characterized in that: The top of the casing (1) is welded to the connecting ring (2), and the casing (1) is riveted to the skin (3) on all sides. A turntable bearing is arranged inside the casing (1), and the turntable bearing comprises a bearing outer ring (5) and a bearing inner ring (6). The inner wall of the bearing outer ring (5) is rotatably connected to the bearing inner ring (6). An oil pressure unit (4) is arranged on the top of the bearing inner ring (6), and an oil cylinder (7) is arranged inside the bearing inner ring (6). An electromechanical box (10) is arranged on the outside of the casing (1), and the output end of the oil cylinder (7) is fixedly connected to a clamping mechanism (8), and a pad (9) is arranged inside the clamping mechanism (8).
2. A hoisting device for hoisting tower equipment and tower pipelines according to claim 1, characterized in that: The housing (1) comprises a top plate (101), a support column (102), a first bottom plate (103), a first circular hole (104), a motor (105), and a driving gear (106); the support column (102) is located at the edge between the top plate (101) and the first bottom plate (103); a first circular hole (104) is provided at the center of the first bottom plate (103); the motor (105) is located at the bottom surface of the top plate (101) close to the outside; and the driving gear (106) is located at the output end of the motor (105).
3. A hoisting device for hoisting tower equipment and tower pipelines according to claim 2, characterized in that: The bottom of the top plate (101) is welded to the top of the pillar (102), the bottom of the pillar (102) is welded to the top of the first bottom plate (103), the bottom surface of the top plate (101) is fixedly connected to one end of the motor (105), and the motor (105) is rotationally connected to the driving gear (106).
4. The lifting device for lifting tower equipment and tower pipelines according to claim 1, characterized in that: The bearing inner ring (6) comprises a ring body (601), a second bottom plate (602), a gear ring (603), a partition (604), a cover plate (605), a second circular hole (606), and a limiting column (607); the ring body (601) is located on the inner wall of the bearing outer ring (5); the second bottom plate (602) is located at the bottom of the ring body (601); the gear ring (603) is opened on the outer wall of the top of the ring body (601); the partition (604) is located at Inside the ring body (601), the cover plate (605) is located at the top of the ring body (601), an oil cylinder (7) is arranged between the partition plate (604) and the cover plate (605), the oil pressure unit (4) is located at the top of the cover plate (605), the second circular hole (606) is opened at the output end of the second bottom plate (602) corresponding to the oil cylinder (7), and the limiting column (607) is arranged at the bottom of the second bottom plate (602) corresponding to the clamping mechanism (8).
5. A hoisting device for hoisting tower equipment and tower pipelines according to claim 4, characterized in that: The ring body (601) is rotatably connected to the outer ring of the bearing (5); the top of the second bottom plate (602) is welded to the bottom of the ring body (601); the outer wall of the partition plate (604) is welded to the inner wall of the ring body (601); the cover plate (605) is fixedly connected to the partition plate (604) via the bottom support feet; the bottom of the oil cylinder (7) is threadedly connected to the top of the second bottom plate (602); the top of the oil cylinder (7) is threadedly connected to the top of the cover plate (605); and the top of the limiting column (607) is welded to the bottom of the second bottom plate (602).
6. The hoisting device for hoisting tower equipment and tower pipelines according to claim 1, characterized in that: The clamping mechanism (8) comprises a fixed plate (801), a slide groove (802), a clamping claw (803), a slider (804), a limiting groove (805), a limiting rod (806), and a column (807); the fixed plate (801) is located at the output end of the oil cylinder (7); the slide groove (802) is located at the bottom of both ends of the fixed plate (801); the clamping claw (803) is located between the slide grooves (802); the slider (804) is located at one end of the clamping claw (803); the limiting groove (805) is arranged at the clamping claw (803); the limiting rod (806) is located in the limiting groove (805); the column (807) is located between the clamping claws (803); and the pad (9) is located on the outer wall of the column (807).
7. A hoisting device for hoisting tower equipment and tower pipelines according to claim 6, characterized in that: The top of the fixed plate (801) is fixedly connected to the oil cylinder (7), the top of the slide groove (802) is welded to the fixed plate (801), the clamping jaw (803) is integrally cast with the slider (804) and the limiting groove (805), the clamping jaw (803) is slidably connected to the slide groove (802) via the slider (804), the limiting groove (805) is plugged into the limiting rod (806), the two ends of the limiting rod (806) are rotatably connected to the bottom end of the limiting column (607), and the pad (9) is clamped with the column (807).
8. The lifting device for lifting tower equipment and tower pipelines according to claim 1, characterized in that: The bearing inner ring (6) and the oil pressure unit (4) are electrically connected to the electromechanical box (10).