Roller sludge thickener

By designing filter devices and vibration devices in sludge concentrate, the problem of hard foreign matter stuck in the sludge is solved, and more efficient sludge concentration and filtration effects are achieved.

CN222770744UActive Publication Date: 2025-04-18FUZHOU BETTER ENVIRONMENTAL PROTECTION EQUIP CO LTD
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Patent Information

Application Number
CN202421444631.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-04-18
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

During the sludge concentration process, existing sludge concentrate machines are prone to jamming the roller and main body due to hard foreign matters, making it difficult for the equipment to squeeze and concentrate.

Method used

A drum sludge concentrate machine is designed, using a filter device and a vibration device. The filter device includes a positioning block, a filter frame and a filter mesh. Through the coordination of the positioning rod and the spring, the filter frame remains stable during use and avoids shaking. The vibration device drives the rotating rod and the block to vibrate through the servo motor, helping the filter box to filter the sludge more effectively.

Benefits of technology

Effectively filter hard foreign matter inside the sludge, reducing the difficulty of extrusion and concentration caused by foreign matter stuck during use, and improving the practicality and filtration efficiency of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of sludge thickeners, in particular to a drum sludge thickener, which comprises a main body and a filter device, a feeder is arranged at one end of the main body, a discharger is arranged at one end of the main body, a feeding hopper is fixedly connected to the side surface of the feeder, rollers are arranged in the main body, and the filter device is arranged in the main body. And the filtering device comprises a positioning block and a filtering frame, the positioning block is fixedly connected with the interior of the feeding hopper, the filtering frame is located in the feeding hopper, and a connecting groove is formed in the surface of the positioning block. Through the arrangement of the filtering device, materials entering the feeding hopper are effectively filtered, the effect of filtering hard foreign matter in sludge is achieved, and the situation that when equipment is used, hard objects are easily wrapped in the sludge, and when the hard objects enter the main body and are squeezed by the rolling wheels, the sludge is not prone to falling off is reduced. And the situation that the equipment is difficult to extrude and concentrate due to the fact that the rollers and the main body are easily clamped by hard objects is avoided, and the practicability of the equipment is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sludge concentrators, in particular to a drum sludge concentrator. Background Art

[0002] The sludge thickener is mainly used for sludge with a concentration of 1% or less than 1%, to increase its solid content, that is, the sludge concentration. After being concentrated by the sludge thickener, the outflow concentration is above 3%, which is convenient for subsequent mechanical dehydration and improves the efficiency and use effect of mechanical dehydration. The sludge thickener is a central transmission continuous or intermittent working thickening and clarification equipment. The sludge thickener is mainly used in water treatment systems such as blast furnaces, continuous casting, hot rolling and water plants in the metallurgical industry, or for the concentration or purification of all solid-containing slurries in industries such as coal, chemical industry, building materials, water sources, and sewage treatment. It can also be used for the concentration and dehydration of concentrate and tailings slurries in wet mineral processing operations. The main components and features of the sludge thickener are as follows: The thickener consists of five parts: a thickening tank, a specially designed large torque water-type bridge, a main transmission mechanism, a lifting mechanism, and a slag rake.

[0003] Prior art includes a utility model with publication number CN213388291U, which discloses a sludge thickener for a sewage treatment plant. The patent adopts a sludge thickening box, wherein a drum is provided inside the sludge thickening box, and a first motor is fixedly installed at the right end outside the sludge thickening box. The output shaft of the first motor passes through the drum and is connected to one end of a conveying screw. A filter is provided at the bottom end of the drum. The sludge thickening box, the left end of the drum is connected to a second pipe body, and the other end of the second pipe body is connected to a sludge drying box. The utility model equipment solves the problem that it is difficult for the equipment to heat and dry the sludge, evaporates the residual water in the sludge, and reduces the amount of sludge processed.

[0004] In daily work, when thickening the sludge, hard objects are easily wrapped in the sludge. When the sludge enters the main body and the roller is squeezed, the hard objects are easily stuck between the roller and the main body, making it difficult for the equipment to extrude and concentrate. Utility Model Content

[0005] The utility model aims to solve the defect in the prior art that the roller is damaged by hard foreign matter in the sludge, and proposes a drum sludge concentrator.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a drum sludge thickener, comprising a main body and a filtering device, a feeder is provided at one end of the main body, a discharger is provided at one end of the main body, a side of the feeder is fixedly connected with a feed hopper, a roller is provided inside the main body, the filtering device comprises a positioning block and a filter frame, the positioning block is fixedly connected to the inside of the feed hopper, the filter frame is arranged inside the feed hopper, a connecting groove is provided on the surface of the positioning block, the filter frame is clamped with the inside of the connecting groove, a filter net is fixedly connected to the inside of the filter frame, and a positioning rod is fixedly connected to the inside of the connecting groove.

[0007] Furthermore, the positioning rod is slidably connected to the inside of the filter frame, and the surface of the positioning rod is sleeved with a first connecting ring. By setting the positioning rod, the filter frame can be limited, thereby reducing the possibility that the filter frame shakes on the inner wall of the hopper when the equipment is in use, making it difficult for the filter frame to filter sludge.

[0008] Furthermore, the surface of the positioning rod is sleeved with a second connecting ring, and the surface of the positioning rod is sleeved with a spring, and the spring is provided to facilitate applying a restoring elastic force to the first connecting ring and the second connecting ring.

[0009] Furthermore, the two ends of the spring are fixedly connected to the surface of the first connecting ring and the surface of the second connecting ring respectively, and a nut is provided at one end of the positioning rod, and the nut is provided to facilitate limiting the second connecting ring.

[0010] Furthermore, a vibration device is provided on the surface of the feed hopper, and the vibration device includes a servo motor and a connecting frame. The connecting frame is fixedly connected to the side of the feed hopper, and the servo motor is fixedly connected to the surface of the connecting frame. The output end of the servo motor is fixedly connected to a rotating block, and the side of the rotating block is fixedly connected to a rotating rod. By providing a servo motor, the rotating rod can be rotated, thereby reducing the situation where the rotating rod is difficult to rotate when the equipment is in use.

[0011] Furthermore, a limiting block is fixedly connected to the interior of the feed hopper, and the rotating rod is rotatably connected to the interior of the limiting block. The limiting block is provided to facilitate limiting the rotating rod.

[0012] Furthermore, a stop block is fixedly connected to the middle of the rotating rod, and a protrusion is fixedly connected to the lower surface of the filter frame. The protrusion is provided to facilitate the movement of the filter frame.

[0013] Compared with the prior art, the advantages and positive effects of the utility model are:

[0014] 1. In the utility model, when the device is in use, the user passes the sludge to be concentrated into the interior of the feeder through the feed hopper, then starts the device, the sludge is squeezed and concentrated through the roller inside the main body, and discharged through the discharger. When the device is in use, the user moves the filter frame and the connecting groove inside the positioning block, and then when the filter frame is placed at the bottom of the connecting groove, the first connecting ring and the second connecting ring are sleeved on the surface of the positioning rod, and then the nut and one end of the positioning rod are set, and then the filter frame and the interior of the feed hopper are set to filter the material entering the feed hopper. By setting the filtering device, the material entering the interior of the feed hopper is effectively filtered, which plays a role in filtering hard foreign matter inside the sludge, reduces the risk of hard objects being easily wrapped in the sludge when the device is in use, and when entering the interior of the main body, the roller is squeezed, and the hard object is easily stuck between the roller and the main body, making it difficult for the device to extrude and concentrate, thereby improving the practicability of the device.

[0015] 2. In the utility model, by setting a vibration device, when the equipment is in use, the user starts the servo motor, and then the servo motor rotates to drive the resistance block to rotate. When the resistance block rotates, the resistance protrusion moves up and down to vibrate the filter frame. By setting the vibration device, the filter frame is effectively vibrated, which plays a role in vibrating the filter frame, reducing the situation that when the equipment is in use, the filter frame is filtering silt, and the sludge is easily accumulated on the upper surface of the filter frame, making it difficult for the equipment to filter quickly, thereby improving the practicability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A three-dimensional structural schematic diagram of a drum sludge thickener is proposed for the utility model;

[0017] Figure 2 The utility model provides a schematic diagram of the internal structure of a drum sludge thickener;

[0018] Figure 3 A partial structural schematic diagram of a drum sludge thickener is proposed for the utility model;

[0019] Figure 4 The utility model proposes a drum sludge thickener Figure 3 Schematic diagram of the structure at A in the middle;

[0020] Figure 5 The utility model proposes a drum sludge thickener Figure 3 Schematic diagram of the structure at point B in the middle.

[0021] Legend: 1. Main body; 2. Feeder; 3. Feed hopper; 4. Roller; 5. Discharger; 6. Filter device; 61. Positioning block; 62. Filter frame; 63. Filter net; 64. Connecting groove; 65. Positioning rod; 66. First connecting ring; 67. Second connecting ring; 68. Spring; 69. Nut; 7. Vibration device; 71. Servo motor; 72. Connecting frame; 73. Rotating block; 74. Rotating rod; 75. Stop block; 76. Limit block; 77. Bump. DETAILED DESCRIPTION

[0022] See also Figure 1-Figure 5 The utility model provides a technical solution: a drum sludge thickener, including a main body 1 and a filtering device 6, a feeder 2 is provided at one end of the main body 1, a discharger 5 is provided at one end of the main body 1, a feed hopper 3 is fixedly connected to the side of the feeder 2, and a roller 4 is provided inside the main body 1.

[0023] The specific arrangement and function of the filtering device 6 and the vibrating device 7 will be described in detail below.

[0024] In this embodiment: the filter device 6 includes a positioning block 61 and a filter frame 62, the positioning block 61 is fixedly connected to the inside of the feed hopper 3, the filter frame 62 is arranged inside the feed hopper 3, a connecting groove 64 is opened on the surface of the positioning block 61, the filter frame 62 is clamped with the inside of the connecting groove 64, a filter net 63 is fixedly connected to the inside of the filter frame 62, and a positioning rod 65 is fixedly connected to the inside of the connecting groove 64.

[0025] Specifically, the positioning rod 65 is slidably connected to the inside of the filter frame 62 , and a first connecting ring 66 is sleeved and connected to the surface of the positioning rod 65 .

[0026] In this embodiment, by setting a positioning rod 65, the filter frame 62 can be limited, which reduces the situation where the filter frame 62 shakes on the inner wall of the hopper 3 when the equipment is in use, making it difficult for the filter frame 62 to filter the sludge.

[0027] Specifically, the surface of the positioning rod 65 is sleeved with a second connecting ring 67 , and the surface of the positioning rod 65 is sleeved with a spring 68 . The spring 68 is provided to apply a restoring elastic force to the first connecting ring 66 and the second connecting ring 67 .

[0028] Specifically, both ends of the spring 68 are fixedly connected to the surface of the first connecting ring 66 and the surface of the second connecting ring 67 respectively, and a nut 69 is provided at one end of the positioning rod 65. The nut 69 is provided to facilitate limiting the second connecting ring 67.

[0029] In this embodiment: a vibration device 7 is provided on the surface of the feed hopper 3, and the vibration device 7 includes a servo motor 71 and a connecting frame 72, the connecting frame 72 is fixedly connected to the side of the feed hopper 3, the servo motor 71 is fixedly connected to the surface of the connecting frame 72, the output end of the servo motor 71 is fixedly connected to a rotating block 73, and the side of the rotating block 73 is fixedly connected to a rotating rod 74.

[0030] In this embodiment, the servo motor 71 is provided to rotate the rotating rod 74, thereby reducing the difficulty of rotating the rotating rod 74 when the device is in use.

[0031] Specifically, a limiting block 76 is fixedly connected inside the feed hopper 3 , and the rotating rod 74 is rotatably connected inside the limiting block 76 . The limiting block 76 is provided to facilitate limiting the rotating rod 74 .

[0032] Specifically, a stop block 75 is fixedly connected to the middle of the rotating rod 74 , and a protrusion 77 is fixedly connected to the lower surface of the filter frame 62 . The protrusion 77 is provided to facilitate the movement of the filter frame 62 .

[0033] Working principle: When the equipment is in use, the user passes the sludge to be concentrated into the feeder 2 through the feed hopper 3, and then starts the equipment. The sludge is squeezed and concentrated through the roller 4 inside the main body 1, and discharged through the discharger 5. When the equipment is in use, the user moves the filter frame 62 and the connecting groove 64 inside the positioning block 61, and then when the filter frame 62 is placed at the bottom of the connecting groove 64, the first connecting ring 66 and the second connecting ring 67 are sleeved on the surface of the positioning rod 65, and then the nut 69 is set with one end of the positioning rod 65, and then the filter frame 62 is set inside the feed hopper 3 to filter the material entering the feed hopper 3. By setting the filtering device 6, the material entering the feed hopper 3 is effectively filtered, which plays a role in filtering hard foreign matter inside the sludge, reducing the risk of hard objects being easily wrapped in the sludge when the equipment is in use. When entering the main body 1, when the roller 4 is squeezed, the hard object is easy to get stuck between the roller 4 and the main body 1, making it difficult for the equipment to extrude and concentrate, thereby improving the practicability of the equipment.

[0034] When the equipment is in use, the user starts the servo motor 71, and then the servo motor 71 rotates to drive the block 75 to rotate. When the block 75 rotates, the block 77 moves up and down to vibrate the filter frame 62. By setting the vibration device 7, the filter frame 62 is effectively vibrated, which plays a role in vibrating the filter frame 62, reducing the situation that when the filter frame 62 is in use, the sludge is easily accumulated on the upper surface of the filter frame 62, making it difficult for the equipment to filter quickly, thereby improving the practicability of the equipment.

Claims

1. A drum sludge thickener, comprising a main body (1) and a filtering device (6), characterized in that: A feeder (2) is provided at one end of the main body (1), and a discharger (5) is provided at one end of the main body (1). A feed hopper (3) is fixedly connected to the side of the feeder (2). A roller (4) is provided inside the main body (1). The filtering device (6) comprises a positioning block (61) and a filter frame (62). The positioning block (61) is fixedly connected to the inside of the feed hopper (3). The filter frame (62) is arranged inside the feed hopper (3). A connecting groove (64) is provided on the surface of the positioning block (61). The filter frame (62) is engaged with the inside of the connecting groove (64). A filter net (63) is fixedly connected to the inside of the filter frame (62). A positioning rod (65) is fixedly connected to the inside of the connecting groove (64).

2. A drum sludge thickener according to claim 1, characterized in that: The positioning rod (65) is slidably connected to the inside of the filter frame (62), and a first connecting ring (66) is sleeved and connected to the surface of the positioning rod (65).

3. A drum sludge thickener according to claim 2, characterized in that: The surface of the positioning rod (65) is sleeved and connected with a second connecting ring (67), and the surface of the positioning rod (65) is sleeved and connected with a spring (68).

4. A drum sludge thickener according to claim 3, characterized in that: The two ends of the spring (68) are fixedly connected to the surface of the first connecting ring (66) and the surface of the second connecting ring (67), respectively, and one end of the positioning rod (65) is provided with a nut (69).

5. The drum sludge thickener according to claim 1, characterized in that: The surface of the feed hopper (3) is provided with a vibration device (7), the vibration device (7) comprises a servo motor (71) and a connecting frame (72), the connecting frame (72) is fixedly connected to the side of the feed hopper (3), the servo motor (71) is fixedly connected to the surface of the connecting frame (72), the output end of the servo motor (71) is fixedly connected to a rotating block (73), and the side of the rotating block (73) is fixedly connected to a rotating rod (74), and by providing the servo motor (71), the rotating rod (74) can be rotated, thereby reducing the situation where the rotating rod (74) is difficult to rotate when the device is in use.

6. A drum sludge thickener according to claim 5, characterized in that: The interior of the feed hopper (3) is fixedly connected to a limit block (76), and the rotating rod (74) is rotatably connected to the interior of the limit block (76).

7. A drum sludge thickener according to claim 6, characterized in that: A stop block (75) is fixedly connected in the middle of the rotating rod (74), and a protrusion (77) is fixedly connected on the lower surface of the filter frame (62).

Citation Information

Patent Citations

  • Sludge thickener for sewage plant

    CN213388291U