Broken line detection device of doubling machine
By designing a wire-disconnection detection device of the wire-disconnection machine including a servo motor drive screw, limit rod, guide positioning mechanism and disconnection detection mechanism, the problem of the existing wire-disconnection machine lacks the wire-disconnection detection function, and efficient and accurate detection and dust reduction treatment of multiple yarns are achieved, and product quality and working environment cleanliness are improved.
Patent Information
- Application Number
- CN202421553971.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-03
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-07-03
AI Technical Summary
The existing wire-coiling machines lack the function of detecting multiple yarns, which causes the thick yarn after wire-coiling to fail to meet the standards when the yarn is broken, affecting product quality.
A disconnection detection device for a disconnection machine is designed, including a rotating U-shaped cover, a screw driven by a servo motor, a limiting rod, a guide positioning mechanism and a disconnection detection mechanism. Through the coordinated work of these components, efficient and accurate disconnection detection of multiple yarns can be achieved.
The device can effectively detect the breakage of multiple yarns, ensure that the quality of the thick yarn after the thread is merged to meet the standards, improve product quality, and at the same time, the dust reduction mechanism reduces dust generated during the yarn transmission process, and maintains the cleanliness of the working environment.
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Figure CN222771045U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of textile yarn processing, and particularly relates to a wire breakage detection device for a winding machine. Background Art
[0002] Various yarn fibers are used to weave and process into products of a certain fineness, such as weaving, rope making, thread making, knitting and embroidery. In the process of textile yarn processing, a doubling machine is required to combine multiple yarns into one thick yarn.
[0003] However, existing doubling machines often do not have a function for detecting the breakage of multiple yarns. Therefore, when a thin yarn breaks, continuing to doubling the yarns will cause the coarse yarn after doubling to fail to meet the standards, thereby affecting product quality. Utility Model Content
[0004] The utility model provides a thread breakage detection device for a doubling machine, aiming to solve the problem that the existing doubling machine mentioned in the background technology often has no thread breakage detection function for multiple yarns.
[0005] To solve the above problems, the utility model is implemented as follows: a wire breakage detection device for a wire doubling machine comprises: a U-shaped cover with a screw installed rotatably; a servo motor fixedly installed on the U-shaped cover and connected to the screw, the servo motor is used to drive the screw to rotate; a plurality of limit rods fixedly installed on the inner wall of the U-shaped cover, the plurality of limit rods are used to guide and limit the lifting plate; a limit plate threadedly installed at the bottom end of the screw and fixedly connected to the plurality of limit rods; a lifting plate threadedly sleeved on the screw and slidably connected to the plurality of limit rods; a plurality of guide positioning mechanisms arranged on the inner wall of the U-shaped cover, the plurality of guide positioning mechanisms are used to guide and position a plurality of yarns; a plurality of wire breakage detection mechanisms arranged on the lifting plate, the plurality of wire breakage detection mechanisms are used to detect wire breakage of a plurality of yarns; a dust reduction mechanism arranged on the inner wall of the top of the U-shaped cover, the dust reduction mechanism is used to spray water on the yarn to reduce dust.
[0006] Preferably, the guiding and positioning mechanism comprises: two vertical plates fixedly mounted on the inner wall of the top of the U-shaped cover; a first axle rotatably mounted on one side of the two vertical plates close to each other; and a first guide wheel fixedly sleeved on the first axle.
[0007] Preferably, the broken wire detection mechanism includes: a plurality of sliding rods slidably mounted on the lifting plate; a plurality of limit blocks respectively fixedly mounted on the bottom ends of the plurality of sliding rods; a plurality of springs respectively slidably mounted on the plurality of sliding rods; a U-shaped plate fixedly mounted on the top ends of the plurality of sliding rods; a second axle rotatably mounted on the U-shaped plate and having a second guide wheel; a speed sensor fixedly mounted on one side of the U-shaped plate; a driven gear fixedly mounted on the input shaft of the speed sensor; a driving gear fixedly mounted on the second axle and meshing with the driven gear; and a plurality of indicator lights and speakers arranged on the top of the U-shaped cover.
[0008] Preferably, a water tank is fixedly mounted on the bottom of the lifting plate, a water collecting trough is provided on the lifting plate, and a water guide hole is provided on the water collecting trough.
[0009] Preferably, the dust reduction mechanism includes: a U-shaped tube fixedly mounted on the inner wall of the top of the U-shaped cover and having a plurality of nozzles; a water pump arranged on one side of the water tank; and a conduit arranged at the water outlet of the water pump and connected to the U-shaped tube.
[0010] Preferably, a controller is provided on the top of the U-shaped cover, and the controller is electrically connected to the servo motor, multiple speed sensors, multiple indicator lights, a speaker and a water pump.
[0011] Preferably, a drain pipe is provided on the water tank, a solenoid valve is provided on the drain pipe, and the solenoid valve is electrically connected to the controller.
[0012] Preferably, each of the first guide wheels and the second guide wheels is provided with an annular anti-slip sleeve, and the annular anti-slip sleeve is made of silicone.
[0013] Compared with the related art, the wire break detection device for the wire-joining machine provided by the utility model has the following beneficial effects:
[0014] Compared with the prior art, the wire breakage detection device of the wire-winding machine provided by the present solution has a U-shaped cover as the main structure of the entire device. The servo motor drives the lifting plate to move up and down inside the U-shaped cover by precisely controlling the rotation of the screw, thereby controlling multiple first guide wheels and multiple second guide wheels to approach or move away from each other, so as to facilitate the staff to place the yarn. The lifting plate is guided and limited by multiple limit rods, ensuring the stable lifting of the lifting plate under the drive of the screw. The limit plate is connected to the screw and the limit rod, providing bottom support for the lifting plate. The guiding and positioning mechanism arranged on the inner wall of the U-shaped cover can ensure that multiple yarns maintain a stable path and position during the detection process, thereby improving the accuracy of the detection. Multiple wire breakage detection mechanisms installed on the lifting plate can simultaneously detect wire breakage on multiple yarns. The dust reduction mechanism located on the inner wall of the top of the U-shaped cover performs dust reduction treatment on the yarn by spraying water, effectively reducing the dust generated by the yarn during transmission and detection, maintaining the cleanliness of the working environment, and also extending the service life of the equipment.
[0015] In summary, the wire breakage detection device of the wire doubling machine of this patent realizes efficient and accurate wire breakage detection of multiple yarns through its unique design and component configuration, and at the same time takes into account the guidance, positioning and dust reduction requirements during the yarn processing process, providing an advanced yarn detection equipment for the textile industry. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional structural schematic diagram of a wire break detection device for a wire-joining machine provided by the utility model;
[0017] Figure 2 for Figure 1 A schematic diagram of a side cross-sectional structure of ;
[0018] Figure 3 for Figure 1 A schematic diagram of a front cross-sectional structure;
[0019] Figure 4 for Figure 3 Schematic diagram of the enlarged structure of part A shown in FIG.
[0020] Figure numerals: 1. U-shaped cover; 2. screw; 3. servo motor; 4. limit rod; 5. limit plate; 6. lifting plate; 7. vertical plate; 8. first wheel shaft; 9. first guide wheel; 10. sliding rod; 11. limit block; 12. spring; 13. U-shaped plate; 14. second wheel shaft; 15. second guide wheel; 16. speed sensor; 17. driven gear; 18. driving gear; 19. indicator light; 20. speaker; 21. water tank; 22. water collecting trough; 23. water guide hole; 24. U-shaped tube; 25. nozzle; 26. water pump; 27. conduit; 28. controller. DETAILED DESCRIPTION
[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of the present application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit the present application; the terms "including" and "having" in the specification and claims of the present application and the above-mentioned figure descriptions and any variations thereof are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of the present application or the above-mentioned figures are used to distinguish different objects, rather than to describe a specific order; the terms "inside", "outside", "left", and "right" indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0022] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0023] The present invention provides a wire break detection device for a wire paralleling machine, such as Figure 1-4 As shown, the wire breakage detection device of the wire-winding machine includes: a U-shaped cover 1 on which a screw 2 is rotatably installed; a servo motor 3 fixedly installed on the U-shaped cover 1 and connected to the screw 2, the servo motor 3 is used to drive the screw 2 to rotate; a plurality of limit rods 4 fixedly installed on the inner wall of the U-shaped cover 1, and the plurality of limit rods 4 are used to guide and limit the lifting plate 6; a limit plate 5 threadedly installed at the bottom end of the screw 2 and fixedly connected to the plurality of limit rods 4; a lifting plate 6 threadedly sleeved on the screw 2 and slidably connected to the plurality of limit rods 4; a plurality of guide positioning mechanisms arranged on the inner wall of the U-shaped cover 1, and the plurality of guide positioning mechanisms are used to guide and position a plurality of yarns; a plurality of wire breakage detection mechanisms arranged on the lifting plate 6, and the plurality of wire breakage detection mechanisms are used to detect wire breakage of a plurality of yarns; a dust reduction mechanism arranged on the inner wall at the top of the U-shaped cover 1, and the dust reduction mechanism is used to spray water on the yarn to reduce dust.
[0024] In this embodiment, the U-shaped cover 1 serves as the main structure of the entire device. The servo motor 3 drives the lifting plate 6 to perform lifting movement inside the U-shaped cover 1 by accurately controlling the rotation of the screw 2, thereby controlling the multiple first guide wheels 9 and the multiple second guide wheels 15 to approach or move away from each other, so as to facilitate the staff to place the yarn. The lifting plate 6 is guided and limited by multiple limit rods 4 to ensure the stable lifting of the lifting plate 6 driven by the screw 2. The limit plate 5 is connected to the screw 2 and the limit rod 4 to provide bottom support for the lifting plate 6. The guiding and positioning mechanism arranged on the inner wall of the U-shaped cover 1 can ensure that the multiple yarns maintain a stable path and position during the detection process, thereby improving the accuracy of the detection. The multiple broken wire detection mechanisms installed on the lifting plate 6 can simultaneously detect the broken wires of multiple yarns. The dust reduction mechanism located on the top inner wall of the U-shaped cover 1 performs dust reduction treatment on the yarn by spraying water, which effectively reduces the dust generated by the yarn during the transmission and detection process, maintains the cleanliness of the working environment, and also prolongs the service life of the equipment.
[0025] In summary, the wire breakage detection device of the wire doubling machine of this patent realizes efficient and accurate wire breakage detection of multiple yarns through its unique design and component configuration, and at the same time takes into account the guidance, positioning and dust reduction requirements during the yarn processing process, providing an advanced yarn detection equipment for the textile industry.
[0026] In a further preferred embodiment of the utility model, the guiding and positioning mechanism includes: two vertical plates 7 fixedly mounted on the top inner wall of the U-shaped cover 1; a first axle 8 rotatably mounted on one side of the two vertical plates 7 close to each other; and a first guide wheel 9 fixedly sleeved on the first axle 8.
[0027] In this embodiment, multiple yarns can be positioned by using multiple first guide wheels 9 in conjunction with multiple second guide wheels 15.
[0028] In a further preferred embodiment of the utility model, the broken wire detection mechanism includes: a plurality of sliding rods 10 slidably mounted on the lifting plate 6; a plurality of limit blocks 11 respectively fixedly mounted on the bottom ends of the plurality of sliding rods 10; a plurality of springs 12 respectively slidably mounted on the plurality of sliding rods 10; a U-shaped plate 13 fixedly mounted on the top ends of the plurality of sliding rods 10; a second axle 14 rotatably mounted on the U-shaped plate 13 and having a second guide wheel 15; a speed sensor 16 fixedly mounted on one side of the U-shaped plate 13; a driven gear 17 fixedly mounted on the input shaft of the speed sensor 16; a driving gear 18 fixedly mounted on the second axle 14 and meshing with the driven gear 17; and a plurality of indicator lights 19 and a speaker 20 arranged on the top of the U-shaped cover 1.
[0029] In this embodiment, when multiple yarns move between multiple first guide wheels 9 and multiple second guide wheels 9, the yarns will drive the multiple first guide wheels 9 and multiple second guide wheels 9 to rotate, and the multiple second guide wheels 9 will drive the multiple second wheel shafts 14 to rotate. The multiple second rotating shafts 14 drive the input shafts of multiple speed sensors 16 to rotate through multiple driving gears 18 and multiple driven gears 17. The speeds monitored by the multiple speed sensors 16 are consistent. When a yarn breaks, the corresponding second guide wheel 9 will stop rotating. When the corresponding speed sensor 16 detects that the speed returns to zero, the controller 28 controls the start of the corresponding indicator light 19 and the speaker 20, thereby giving the staff an audio and visual alarm so that the staff can deal with the broken yarn in time.
[0030] In a further preferred embodiment of the present invention, a water tank 21 is fixedly mounted on the bottom of the lifting plate 6 , a water collecting trough 22 is provided on the lifting plate 6 , and a water guide hole 23 is provided on the water collecting trough 22 .
[0031] In this embodiment, water sprayed from a plurality of nozzles 25 can be collected through the water collecting groove 22 and the water guide hole 23 and introduced into the water tank 21 .
[0032] In a further preferred embodiment of the utility model, the dust reduction mechanism includes: a U-shaped tube 24 fixedly mounted on the top inner wall of the U-shaped cover 1 and having a plurality of nozzles 25; a water pump 26 arranged on one side of the water tank 21; and a conduit 27 arranged at the water outlet end of the water pump 26 and connected to the U-shaped tube 24.
[0033] In this embodiment, the water pump 26 pumps the water out of the water tank 21 and injects the water into the U-shaped tube 24 through the conduit 27, and sprays the water onto the moving yarn through multiple nozzles 25, thereby wetting the moving yarn and preventing the lint from floating into the air.
[0034] In a further preferred embodiment of the utility model, a controller 28 is provided on the top of the U-shaped cover 1 , and the controller 28 is electrically connected to the servo motor 3 , multiple speed sensors 16 , multiple indicator lights 19 , a speaker 20 and a water pump 26 .
[0035] In this embodiment, the operation of the device can be controlled by the controller 28 .
[0036] In a further preferred embodiment of the present invention, a drain pipe is provided on the water tank 21 , and a solenoid valve is provided on the drain pipe. The solenoid valve is electrically connected to the controller 28 .
[0037] In this embodiment, the water in the water tank 21 can be drained through the drain pipe and the solenoid valve.
[0038] In a further preferred embodiment of the present invention, the plurality of first guide wheels 9 and the plurality of second guide wheels 15 are each provided with an annular anti-slip sleeve, and the annular anti-slip sleeve is made of silicone.
[0039] In this embodiment, the yarn can be prevented from slipping on the first guide wheel 9 and the second guide wheel 15 by a plurality of annular anti-slip sleeves.
[0040] To sum up, compared with the relevant technology, the present device can not only detect the broken yarns of multiple yarns to be paralleled, but also facilitate the positioning and removal of the yarns. It also has the function of dust reduction, which can prevent the fluff floating from the yarns from affecting the working environment of the workshop.
[0041] In the several embodiments provided in this application, it should be understood that the disclosed device can be implemented in other ways.
[0042] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.
Claims
1. A wire break detection device for a wire paralleling machine, characterized in that: include: Rotate the U-shaped cover with the screw installed; A servo motor fixedly mounted on the U-shaped cover and connected to the screw, the servo motor being used to drive the screw to rotate; A plurality of limit rods fixedly mounted on the inner wall of the U-shaped cover, the plurality of limit rods being used to guide and limit the lifting plate; A limit plate threadedly mounted at the bottom end of the screw rod and fixedly connected to the plurality of limit rods; A lifting plate threadedly sleeved on the screw rod and slidably connected to the plurality of limit rods; A plurality of guiding and positioning mechanisms are arranged on the inner wall of the U-shaped cover, and the plurality of guiding and positioning mechanisms are used to guide and position a plurality of yarns; A plurality of thread breakage detection mechanisms are arranged on the lifting plate, and the plurality of thread breakage detection mechanisms are used to detect thread breakage of a plurality of yarns; A dust reduction mechanism is arranged on the inner wall of the top of the U-shaped cover, and the dust reduction mechanism is used to spray water on the yarn to reduce dust.
2. The wire breakage detection device for a wire-docking machine according to claim 1, characterized in that: The guiding and positioning mechanism comprises: Two vertical plates fixedly mounted on the inner wall of the top of the U-shaped cover; A first wheel shaft rotatably mounted on one side of the two vertical plates close to each other; A first guide wheel is fixedly sleeved on the first wheel axle.
3. The wire breakage detection device for a wire-docking machine according to claim 2, characterized in that: The disconnection detection mechanism comprises: A plurality of sliding rods slidably mounted on the lifting plate; A plurality of limit blocks respectively fixedly mounted on the bottom ends of the plurality of sliding rods; A plurality of springs slidably sleeved on the plurality of sliding rods respectively; A U-shaped plate fixedly mounted on the top ends of the plurality of sliding rods; A second axle rotatably mounted on the U-shaped plate and having a second guide wheel; A rotation speed sensor fixedly mounted on one side of the U-shaped plate; A driven gear fixedly sleeved on the input shaft of the speed sensor; a driving gear fixedly sleeved on the second wheel shaft and meshing with the driven gear; A plurality of indicator lights and loudspeakers are arranged on the top of the U-shaped cover.
4. The wire breakage detection device for a wire-docking machine according to claim 3, characterized in that: A water tank is fixedly mounted on the bottom of the lifting plate, a water collecting trough is provided on the lifting plate, and a water guide hole is provided on the water collecting trough.
5. The wire breakage detection device for a wire-docking machine according to claim 4, characterized in that: The dust reduction mechanism comprises: A U-shaped tube fixedly mounted on the inner wall of the top of the U-shaped cover and having a plurality of nozzles; A water pump disposed on one side of the water tank; A conduit is arranged at the water outlet of the water pump and is connected to the U-shaped tube.
6. The wire breakage detection device for a wire doubling machine according to claim 5, characterized in that: A controller is arranged on the top of the U-shaped cover, and the controller is electrically connected to the servo motor, a plurality of rotation speed sensors, a plurality of indicator lights, a loudspeaker and a water pump.
7. The wire breakage detection device for a wire-docking machine according to claim 6, characterized in that: The water tank is provided with a drain pipe, the drain pipe is provided with a solenoid valve, and the solenoid valve is electrically connected to the controller.
8. The wire breakage detection device for a wire-docking machine according to claim 3, characterized in that: An annular anti-slip sleeve is provided on each of the plurality of the first guide wheels and the plurality of the second guide wheels, and the annular anti-slip sleeve is made of silicone material.