Slurry dye distribution device for textile printing and dyeing

By designing a slurry dye distribution device for textile printing and dyeing, the problems of inconvenience and inefficiency in dye management in the prior art are solved, centralized control and automated management of dyes are realized, and printing and dyeing efficiency and environmental cleanliness are improved.

CN222771140UActive Publication Date: 2025-04-18福建俊诚纺织有限公司
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Patent Information

Application Number
CN202421650347.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2025-04-18
Estimated Expiration
2034-07-12

AI Technical Summary

Technical Problem

In the process of textile printing and dyeing, the prior art causes inconvenient dye management, complex processes, environmental confusion, and requires a large amount of manual monitoring, which is inefficient.

Method used

A slurry dye distribution device for textile printing and dyeing is designed, including a dye can, a pump and a mounting rack. The mounting rack is equipped with a transit chamber and a discharge pipe, and is equipped with a liquid level sensor and a feed solenoid valve to realize centralized control and automated management of dyes.

Benefits of technology

This device improves the supply efficiency of dyes, reduces the demand for manual monitoring, maintains the clean and tidy working environment, and improves printing and dyeing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of textile printing and dyeing, and particularly relates to a slurry dye distribution device for textile printing and dyeing, which comprises a dye tank, a transfer pump and a mounting frame, a plurality of transfer bins and a plurality of discharge pipes are arranged on the mounting frame, each transfer bin comprises a storage barrel, a liquid level sensor is arranged in each storage barrel, and the discharge pipes are connected with the transfer bins. The dye tank is communicated with the input end of the material pumping pump through a material pumping pipe, the output end of the material pumping pump is communicated with a material supply main pipe, the material supply main pipe is provided with a plurality of material supply branch pipes which are respectively communicated with the material storage barrels of the plurality of transit bins, and each material supply branch pipe is provided with a material supply electromagnetic valve; and one ends of the plurality of discharge pipes extend into the storage barrels of the plurality of transfer bins respectively. According to the dyeing machine, dye in the storage barrels corresponding to the discharging pipes can be sucked through the discharging pipes, centralized control and management of the dye are achieved, a traditional dye preparation and supply mode is replaced, and the dyeing machine plays an important role in improving the dyeing efficiency and guaranteeing the cleanliness and tidiness of the working environment.
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Description

Technical Field

[0001] The utility model belongs to the technical field of textile printing and dyeing, in particular to a slurry dye dispensing device for textile printing and dyeing. Background Art

[0002] Textile printing and dyeing is a process of adding pigments or dyes to textiles, which can beautify textiles, change the feel of textiles, increase the added value of textiles, and cultivate commercial markets. In the process of textile printing and dyeing, dyes are an indispensable and important processing raw material.

[0003] At present, when textile printing and dyeing is carried out, the dye barrel is mainly placed next to the printing and dyeing equipment, and then the raw materials of each component of the dye are added to the dye barrel after being chemically processed and weighed for stirring, and then the prepared dye is transported to the printing and dyeing equipment. After the whole process, the processing environment will become dirty and messy, which will cause certain interference to the textile printing and dyeing work, and each device needs to be specially assigned staff to monitor the dye situation, which wastes manpower and is inefficient. Therefore, it is urgent to develop a pulp dye dispensing device for textile printing and dyeing that is easy to manage and monitor dyes and maintain a clean and tidy production and processing environment. Utility Model Content

[0004] The purpose of the utility model is to provide a slurry dye dispensing device for textile printing and dyeing, which has a reasonable design, a simple structure, high dye dispensing efficiency, is convenient for managing and monitoring dyes, and is convenient for maintaining a clean and tidy production and processing environment, in order to solve the problems existing in the prior art.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A slurry dye dispensing device for textile printing and dyeing, comprising a dye tank, a feed pump and a mounting frame, wherein the mounting frame is provided with a plurality of transfer bins and a plurality of discharge pipes, each transfer bin comprises a storage barrel, a liquid level sensor is provided in the storage barrel, the dye tank is connected with the input end of the feed pump through the feed pipe, the output end of the feed pump is connected with a feed main pipe, a plurality of feed branch pipes are provided on the feed main pipe, respectively connected with the storage barrels of a plurality of transfer bins, each feed branch pipe is provided with a feed solenoid valve, and one end of the plurality of discharge pipes respectively extends to the interior of the storage barrels of a plurality of transfer bins.

[0007] Preferably, the mounting frame comprises a plurality of groups of vertical brackets equidistantly arranged in the horizontal direction, each group of vertical brackets comprises two vertical brackets distributed front and back, and a horizontal bracket is provided between the front and rear vertical brackets for fixed connection.

[0008] Preferably, the mounting frame is provided with a support and positioning assembly for fixing the discharge pipe, the support and positioning assembly comprising a lower support rod, a first positioning sleeve, an upper support rod and a second positioning sleeve, the lower support rod is fixedly installed between the bottoms of the same group of two vertical brackets, the upper end of the lower support rod is fixedly connected to the first positioning sleeve by bolts, the first positioning sleeve is arranged on the outside of the feed main pipe, the upper support rod is fixedly installed between the tops of the same group of two vertical brackets, the upper end of the upper support rod is fixedly connected to the second positioning sleeve by bolts, and the second positioning sleeve is arranged on the outside of the discharge pipe.

[0009] Preferably, the storage barrels of multiple transfer bins are fixed on a horizontal bracket at equal intervals, a pipe insertion hole is opened on the top of the storage barrel, one end of the discharge pipe extends to the inner side of the bottom of the storage barrel through the pipe insertion hole, and the two ends of the supply branch pipe are respectively connected to the bottom of the storage barrel and the supply main pipe.

[0010] Preferably, there are two feed main pipes, the right ends of the two feed main pipes are connected to the corresponding multiple feed branch pipes by flange sealing connection, the output end of the feed pump is fixedly connected to a tee, and the left ends of the two feed main pipes are respectively fixedly connected to the two liquid outlets of the tee.

[0011] Preferably, it further comprises a control console, which is arranged on one side of the mounting frame and is electrically connected to the liquid level sensor and the feed solenoid valve respectively.

[0012] Preferably, the dye tank is arranged on the ground of the first floor and mounted on the ground of the second floor. One end of the extraction pipe passes through the ground of the second floor and is embedded and connected to the bottom left wall of the dye tank.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] In the scheme of the utility model, the dye preparation workshop is set on the first floor, and the prepared dyes are uniformly added to dye tanks for storage, while the textile printing and dyeing workshop is set on the second floor, and a transfer warehouse corresponding to the number of printing and dyeing machines is provided above the horizontal bracket. The device can start the extraction pump to transfer the dye in the dye tank directly to multiple storage barrels through the extraction pipe, the tee, the feed main pipe and multiple feed branch pipes. During the textile printing and dyeing work, the printing and dyeing machine can absorb the dye in the corresponding storage barrel through the discharge pipe, realize the centralized control and management of the dye, replace the traditional dye preparation and supply method, and play an important role in improving the printing and dyeing efficiency and ensuring the cleanliness of the working environment.

[0015] The utility model utilizes the lower support rod and the first positioning sleeve to facilitate the positioning of the feed main pipe, and utilizes the upper support rod and the second positioning sleeve to facilitate the positioning of multiple discharge pipes, which can enhance the installation stability of the pipeline and facilitate the stable supply of dye. In addition, a liquid level sensor is installed in the storage barrel to monitor the remaining amount of dye in the storage barrel in real time. When a storage barrel is short of dye, the control console can control the feed solenoid valve under the storage barrel to open, so that the dye can be replenished timely and accurately through the feed main pipe. The operation is convenient, and the device only needs one person to monitor and dispatch, which saves manpower and is more efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following briefly introduces the drawings required for use in the embodiments or the prior art descriptions, and the following description is made with respect to the drawings:

[0017] Figure 1 This is a three-dimensional front view structural diagram of the utility model;

[0018] Figure 2 This is a schematic diagram of the front view structure of the utility model;

[0019] Figure 3 This is a schematic diagram of the top view structure of the utility model;

[0020] Figure 4 This is a schematic diagram of the overall front view cross-sectional structure of the transfer warehouse of the utility model;

[0021] Figure 5 It is a top view structural diagram of the lower support rod and the first positioning sleeve of the utility model;

[0022] Figure 6 It is a schematic diagram of the top structure of the upper support rod and the second positioning sleeve of the utility model.

[0023] In the figure:

[0024] 1. Ground floor; 2. Dye tank; 3. Ground floor; 4. Extraction pump; 5. Extraction pipe; 6. Vertical bracket; 7. Horizontal bracket; 8. Transfer bin; 81. Storage barrel; 82. Insertion hole; 83. Liquid level sensor; 9. Support positioning assembly; 91. Lower support rod; 92. First positioning sleeve; 93. Upper support rod; 94. Second positioning sleeve; 10. Discharge pipe; 11. Tee; 12. Feed main pipe; 13. Feed branch pipe; 14. Feed solenoid valve; 15. Control console. DETAILED DESCRIPTION

[0025] The embodiments described below are only some of the embodiments of the present invention and do not represent all the embodiments consistent with the present invention. Now, in conjunction with the accompanying drawings, the exemplary embodiments are described as follows:

[0026] See also Figure 1-6 As shown in one of the figures, the utility model discloses a slurry dye dispensing device for textile printing and dyeing, which comprises a dye tank 2, a feed pump 4 and a mounting frame, the mounting frame comprising a plurality of groups of vertical brackets 6 equidistantly arranged in the horizontal direction, each group of vertical brackets 6 comprises two vertical brackets 6 distributed front and back, a horizontal bracket 7 is provided between the two vertical brackets 6 for fixed connection, a plurality of transfer bins 8 and a plurality of discharge pipes 10 are provided on the mounting frame, each transfer bin 8 comprises a material storage barrel 81, a liquid level sensor 83 is provided in the material storage barrel 81, the dye tank 2 is connected with the input end of the feed pump 4 through the feed pipe 5, the output end of the feed pump 4 is connected with a feed main pipe 12, a plurality of feed branch pipes 13 are provided on the feed main pipe 12, which are respectively connected with the material storage barrels 81 of a plurality of transfer bins 8, each feed branch pipe 13 is provided with a feed solenoid valve 14, and one end of the plurality of discharge pipes 10 extends to the inside of the material storage barrels 81 of the plurality of transfer bins 8, respectively.

[0027] In this embodiment, by setting up the mounting frame, it is possible to use the vertical bracket 6 and the horizontal bracket 7 to facilitate the fixed installation of multiple transfer bins 8; by setting up multiple transfer bins 8, it is possible to quantitatively transport the dye from the dye tank 2 to multiple storage barrels 81 through the pipeline. During the textile printing and dyeing work, the printing and dyeing machine can absorb the dye from the corresponding storage barrel 81 through the discharge pipe 10, realize the centralized control and management of the dye, realize the centralized management and unified transportation and distribution of the dye, improve the supply efficiency of the dye, and reduce the workload of the textile personnel. In order to facilitate the control of the printing and dyeing machine to absorb the dye from the corresponding storage barrel 81, conventional technology can also be used to add a discharge pump between the printing and dyeing machine and the corresponding storage barrel 81 to communicate with the discharge pipe 10.

[0028] See also Figure 2 As shown, as a preferred embodiment, on the basis of the above structure, in order to ensure that the working environment of the printing and dyeing machine equipment is clean and tidy and reduce the pollution of textiles, further, the utility model also includes a first floor 1, a second floor 3 and a control console 15, the dye tank 2 is fixedly installed on the first floor 1, the feed pump 4 is fixedly installed on the upper left of the second floor 3, the vertical bracket 6 of the mounting frame is fixedly installed on the upper right of the second floor 3, and a horizontal bracket 7 is arranged on the inner side of the middle of the vertical bracket 6. The upper end of the horizontal bracket 7 is equidistantly fixed with multiple transfer bins 8, and the center of the bottom end of the transfer bin 8 is fixedly connected to the feed branch pipe 13, and the bottom end of the feed branch pipe 13 is connected to the feed main pipe 12. The input end of the feed pump 4 is fixedly connected to the feed pipe 5, and one end of the feed pipe 5 passes through the second floor 3 and is embedded and connected to the bottom left wall of the dye tank 2. The control console 15 is fixedly installed on the upper left of the second floor 3, and the control console 15 is arranged on one side of the mounting frame and located on the outside of the feed pump 4. The control console 15 is electrically connected to the liquid level sensor 83 and the feed solenoid valve 14 respectively.

[0029] In this embodiment, by setting up a control console 15, each liquid level sensor 83 can monitor the amount of dye stored in the corresponding storage barrel 81 in real time, and feed back the monitored dye amount information to the control console 15 in real time, so that when it is detected that the amount of dye is insufficient, the control console 15 can control the extraction pump 4 and the corresponding feed solenoid valve 14 to open and replenish the dye in the corresponding storage barrel 81, so that only one person is needed to monitor and dispatch, which saves manpower and is efficient.

[0030] See also Figure 3 , Figure 5 and Figure 6 As shown, as a preferred embodiment, on the basis of the above structure, support and positioning components 9 for fixing the discharge pipe 10 are provided on the inner sides of the upper and lower ends of the vertical bracket 6 of the mounting frame, and the support and positioning components 9 include a lower support rod 91, a first positioning sleeve 92, an upper support rod 93 and a second positioning sleeve 94. The lower support rod 91 is fixedly installed between the bottoms of the same group of two vertical brackets 6, and the upper end of the lower support rod 91 is fixedly connected to the first positioning sleeve 92 by bolts, and the first positioning sleeve 92 is sleeved on the outer side of the feed main pipe 12. The upper support rod 93 is fixedly installed between the tops of the same group of two vertical brackets 6, and the upper end of the upper support rod 93 is fixedly connected to the second positioning sleeve 94 by bolts, and the second positioning sleeve 94 is sleeved on the outer side of the discharge pipe 10.

[0031] In this embodiment, the support and positioning assembly 9 is used to facilitate the positioning of the main feed pipe 12 and the plurality of discharge pipes 10, thereby enhancing the installation stability of the pipelines and facilitating the stable supply of dyes.

[0032] On the basis of the above structure, preferably, a plurality of storage barrels 81 are fixedly installed at an equal distance on the upper end of the cross bracket 7, a pipe insertion hole 82 is opened on the top of the storage barrel 81, and the storage barrel 81 and the discharge pipe 10 and the supply branch pipe 13 are all arranged one-to-one. One end of the discharge pipe 10 extends to the inner side of the bottom of the storage barrel 81 through the pipe insertion hole 82, and the two ends of the supply branch pipe 13 are respectively connected to the bottom of the storage barrel 81 and the supply main pipe.

[0033] In this embodiment, the feed branch pipe 13 is used to facilitate the delivery of the dye in the dye tank 2 to the storage barrel 81 for standby use.

[0034] On the basis of the above structure, preferably, there are two feed main pipes 12, the right ends of the two feed main pipes 12 are connected to the corresponding multiple feed branch pipes 13 by flange sealing connection, the output end of the feed pump 4 is fixedly connected to a tee 11, and the left ends of the two feed main pipes 12 are fixedly connected to the two liquid outlets of the tee 11 respectively.

[0035] In this embodiment, the three-way connection 11 facilitates the delivery of dye to two main feed pipes 12 , thereby facilitating the simultaneous transfer of dye to multiple storage barrels 81 using multiple feed branch pipes 13 .

[0036] The working principle of the utility model is as follows:

[0037] When in use, firstly, the prepared dye is uniformly added to the dye tank 2 for storage. When textile printing and dyeing work is performed, the extraction pump 4 can be started to directly transport the dye in the dye tank 2 through the extraction pipe 5, the tee 11, the feed main pipe 12 and the plurality of feed branch pipes 13 to the plurality of transfer bins 8 arranged above the cross bracket 7. The number of transfer bins 8 corresponds to the number of printing and dyeing equipment. When printing and dyeing is performed, the printing and dyeing equipment can absorb the dye in the corresponding storage barrel 81 through the discharge pipe 10 to provide dye for printing and dyeing work. The dye distribution device sets the dye preparation workshop on the first floor 1 and the textile printing and dyeing workshop on the second floor 3, thereby realizing the centralized control management and unified distribution of the dye, replacing the traditional dye preparation and supply method, and playing an important role in improving the printing and dyeing efficiency and ensuring the cleanliness of the working environment.

[0038] At the same time, a liquid level sensor 83 is also installed in the storage barrel 81, which can monitor the remaining amount of dye in the storage barrel 81. When a storage barrel 81 among the multiple storage barrels 81 is short of dye, the control console 15 can control the feeding solenoid valve 14 under the storage barrel 81 to open, and the feeding main pipe 12 and the corresponding feeding branch pipe 13 can realize timely and accurate replenishment of the dye in the storage barrel 81, and the operation is quick and convenient.

[0039] It should be specially noted that the relevant electrical products such as the extraction pump 4, liquid level sensor 83, feed solenoid valve 14, control console 15 and their mutual circuit connection methods, internal structures and specific working principles involved in this device all adopt existing mature technical means and are not the key innovation points of this case, so they will not be described in detail.

[0040] The above are only preferred specific embodiments of the utility model and are not intended to limit the protection scope of the utility model; any equivalent changes, modifications, substitutions and variations made by technicians in this technical field based on the concept of the utility model through logical analysis, reasoning or limited experiments on the basis of the existing technology should be within the protection scope determined by the claims.

Claims

1. A slurry dye dispensing device for textile printing and dyeing, characterized in that: The invention comprises a dye tank (2), a material extraction pump (4) and a mounting frame, wherein the mounting frame is provided with a plurality of transfer bins (8) and a plurality of discharge pipes (10), each of the transfer bins (8) comprises a material storage barrel (81), a liquid level sensor (83) is arranged in the material storage barrel (81), the dye tank (2) is connected to the input end of the material extraction pump (4) through the material extraction pipe (5), the output end of the material extraction pump (4) is connected to a material supply main pipe (12), a plurality of material supply branch pipes (13) are arranged on the material supply main pipe (12) and are respectively connected to the material storage barrels (81) of the plurality of transfer bins (8), each of the material supply branch pipes (13) is provided with a material supply solenoid valve (14), and one end of the plurality of discharge pipes (10) respectively extends to the inside of the material storage barrels (81) of the plurality of transfer bins (8).

2. A slurry dye dispensing device for textile printing and dyeing according to claim 1, characterized in that: The mounting frame comprises a plurality of groups of vertical brackets (6) arranged at equal intervals in the horizontal direction, each group of vertical brackets (6) comprises two vertical brackets (6) distributed front and back, and a horizontal bracket (7) is provided between the front and rear vertical brackets (6) for fixed connection.

3. A slurry dye dispensing device for textile printing and dyeing according to claim 2, characterized in that: The mounting frame is provided with a support positioning assembly (9) for fixing the discharge pipe (10), the support positioning assembly (9) comprising a lower support rod (91), a first positioning sleeve (92), an upper support rod (93) and a second positioning sleeve (94), the lower support rod (91) is fixedly mounted between the bottoms of the same group of two vertical brackets (6), the upper end of the lower support rod (91) is fixedly connected to the first positioning sleeve (92) by bolts, the first positioning sleeve (92) is sleeved on the outer side of the feed main pipe (12), the upper support rod (93) is fixedly mounted between the tops of the same group of two vertical brackets (6), the upper end of the upper support rod (93) is fixedly connected to the second positioning sleeve (94) by bolts, and the second positioning sleeve (94) is sleeved on the outer side of the discharge pipe (10).

4. A slurry dye dispensing device for textile printing and dyeing according to claim 2, characterized in that: The storage barrels (81) of the plurality of transfer bins (8) are fixed on the transverse bracket (7) at equal intervals, a pipe insertion hole (82) is provided on the top of the storage barrel (81), one end of the discharge pipe (10) extends to the inner side of the bottom of the storage barrel (81) through the pipe insertion hole (82), and the two ends of the feed branch pipe (13) are respectively connected to the bottom of the storage barrel (81) and the feed main pipe (12).

5. A slurry dye dispensing device for textile printing and dyeing according to claim 1, characterized in that: There are two main feed pipes (12), and the right ends of the two main feed pipes (12) are connected to the corresponding plurality of feed branch pipes (13) by flange sealing connection. The output end of the feed pump (4) is fixedly connected to a tee (11), and the left ends of the two main feed pipes (12) are respectively fixedly connected to two liquid outlets of the tee (11).

6. A slurry dye dispensing device for textile printing and dyeing according to claim 1, characterized in that: It also includes a control console (15), which is arranged on one side of the mounting frame. The control console (15) is electrically connected to the liquid level sensor (83) and the feed solenoid valve (14) respectively.

7. A slurry dye dispensing device for textile printing and dyeing according to claim 1, characterized in that: The dye tank (2) is arranged on the first floor (1) and mounted on the second floor (3). One end of the extraction pipe (5) passes through the second floor (3) and is embedded in the bottom left wall of the dye tank (2).