Coating preparation device for coated paper production

By adding a simple sample processing chamber and related equipment to the coating configuration device, the instant sample coating and drying function after coating configuration is realized, the problems of configuration error and effect uncertainty in existing devices are solved, and the coating efficiency and configuration accuracy are improved.

CN222771212UActive Publication Date: 2025-04-18ZHEJIANG JINGYAO NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202420596030.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-26
Publication Date
2025-04-18
Estimated Expiration
2034-03-26

AI Technical Summary

Technical Problem

The existing coating configuration devices lack sample trial and effect acceptance functions, resulting in errors and uncertain effects during coating configuration.

Method used

A coating configuration device for coating paper production was designed, a sample simple processing chamber and configuration tank were added, and a conveyor device, a coating machine and a drying box were equipped to allow samples to be coated and dried immediately after the coating was configured to verify the coating configuration effect.

Benefits of technology

Through the use of this device, trial and error costs can be effectively reduced, raw material waste can be reduced, coating efficiency can be improved, and coating configuration can be ensured to meet the requirements.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of paper processing equipment, in particular to a coating preparation device for coated paper production, which comprises a sample cylinder processing bin and a preparation tank, a bottom frame is arranged on the bottom surface of the preparation tank, the sample cylinder processing bin is positioned at the bottom end in the bottom frame, and the bottoms of the sample cylinder processing bin and the bottom frame are both mounted on the ground. And raw material tanks are arranged on the left side of the bottom frame at equal intervals and communicate with the preparation tank, the bottom of the right side of the preparation tank communicates with a second liquid pump, and the bottom of the second liquid pump is fixedly connected with the bottom frame. According to the coating preparation device for coated paper production, the conveying device and the coating and drying equipment which are relatively small in occupied area are arranged, after a small amount of coating is prepared, sample paper can be immediately put into the device for coating and drying, whether the preparation effect of the coating is correct and meets the requirement or not is checked and accepted, a large amount of coating is prepared according to the proportion after the preparation effect meets the requirement, and the production efficiency is improved. The trial and error cost is effectively reduced, the waste of raw materials is reduced, and the processing and coating efficiency is invisibly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of paper material processing equipment, in particular to a coating configuration device for producing coated paper. Background Art

[0002] Coated paper is a kind of paper with a layer of coating on the base paper. This treatment makes the paper have good optical properties and printing performance. Its main uses include printing magazines, books and other publishing papers, as well as trademarks, packaging, catalogs and other printing papers. According to different coatings and different materials of paper, it can be divided into coated paper, lightweight coated paper and other types. It has many applicable fields and is widely used. In its processing, coating process is one of the core. In this process, the coating can be evenly coated on the surface of the paper and dried. The coating is an important basic processing raw material, and the coating is also a mixture of various pigments or solvents with different properties in proportion. Therefore, the configuration of the coating is also an important processing step.

[0003] Most of the existing paint preparation devices currently have only basic paint mixing and preparation functions. Operators estimate and prepare the required proportions of each raw material according to requirements. However, there will always be errors or uncertainty in the effects. Therefore, it is necessary to test the paint samples for effect acceptance, but the existing equipment basically does not have this function design.

[0004] In order to solve the above problems, we have made improvements and proposed a coating configuration device for coated paper production. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0006] The utility model provides a coating preparation device for coated paper production, comprising a sample cartridge processing bin and a preparation tank, wherein a base frame is fixedly arranged on the bottom surface of the preparation tank by bolts, the sample cartridge processing bin is located at the bottom end inside the base frame, the bottoms of the sample cartridge processing bin and the base frame are both installed on the ground, raw material tanks are arranged at equal intervals on the left side of the base frame, the raw material tanks are connected with the preparation tank by pipelines, a second liquid pump is arranged at the bottom of the right side of the preparation tank by pipelines, and the bottom of the second liquid pump is fixedly connected to the base frame by bolts.

[0007] As a preferred technical solution of the utility model, a first liquid pump is provided at the bottom of the front side of the raw material tank through a pipeline, a delivery branch is provided at the top of the first liquid pump, a main delivery pipe is provided at the top end of the delivery branch, and the right end of the main delivery pipe is connected to the left side of the top end of the configuration tank.

[0008] As a preferred technical solution of the utility model, a motor is fixedly provided with bolts in the middle of the top surface of the outer surface of the configuration tank, and a rotating rod is rotatably provided in the middle of the top surface of the inner wall of the configuration tank. The top end of the rotating rod passes through the top surface of the configuration tank and is coaxially fixedly connected with the rotating shaft of the motor, and stirring paddles are fixedly welded at equal intervals on the surface of the rotating rod.

[0009] As an optimal technical solution of the utility model, a natural discharge port is provided at the bottom of the configuration tank, and an electromagnetic butterfly valve is fixed by bolts in the middle of the bottom surface outside the configuration tank, and the top of the electromagnetic butterfly valve is connected to the configuration tank through the natural discharge port.

[0010] As a preferred technical solution of the utility model, a coater is fixedly provided on the top surface of the left end of the sample cartridge processing chamber by bolts, and a pipeline passing through the sample cartridge processing chamber is provided on the top surface of the coater, through which the coater is connected to the bottom of the electromagnetic butterfly valve.

[0011] As an optimal technical solution of the utility model, a coating roller is rotatably arranged between the front and back sides of the inner wall at the bottom end of the coating machine, a conveying device is arranged at the inner bottom end of the sample processing chamber, and the bottom of the coating roller is connected to the top surface of the conveyor belt of the conveying device.

[0012] As a preferred technical solution of the utility model, a sample adding window is opened in the middle of the left side of the sample cartridge processing chamber, the left end of the conveying device is close to the sample adding window, a drying box is arranged in the middle of the bottom end of the sample cartridge processing chamber, a sample outlet is opened in the middle of the right side of the sample cartridge processing chamber, the middle of the conveying device passes through the drying box, and the right end of the conveying device passes through the sample outlet.

[0013] The beneficial effects of the utility model are as follows: the coating configuration device for coated paper production adds a sample processing output function on the basis of the existing raw material conveying, mixing and stirring configuration tank system, and is equipped with a conveying device, coating and drying equipment with a relatively small footprint. After a small amount of coating is mixed and configured in accordance with the budgeted proportion, the sample paper can be immediately placed in the sample processing bin for coating and drying process to check whether the coating configuration effect is correct and meets the requirements. After meeting the requirements, a large amount of coating can be configured in proportion and transported to subsequent equipment for processing, which effectively reduces the trial and error cost, reduces the waste of raw materials, and virtually improves the processing and coating efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0015] Figure 1This is a schematic structural diagram of a coating configuration device for coated paper production according to the utility model;

[0016] Figure 2 This is a schematic diagram of the cross-sectional structure of a coating dispensing tank of a coating dispensing device for coated paper production according to the utility model;

[0017] Figure 3 This is a schematic diagram of the cross-sectional structure of a sample processing chamber of a coating configuration device for coated paper production according to the utility model;

[0018] In the figure: 1. base frame; 2. sample processing chamber; 3. configuration tank; 4. raw material tank; 5. first liquid pump; 6. delivery branch pipe; 7. main delivery pipe; 8. second liquid pump; 9. electromagnetic butterfly valve; 10. motor; 11. rotating rod; 12. stirring paddle; 13. coating machine; 14. coating roller; 15. conveying device; 16. drying box; 17. sample outlet; 18. sample adding window. DETAILED DESCRIPTION

[0019] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0020] Example: Figure 1-3 As shown, a coating preparation device for coated paper production includes a sample cartridge processing chamber 2 and a preparation tank 3, the bottom surface of the preparation tank 3 is fixed with a base frame 1 by bolts, the sample cartridge processing chamber 2 is located at the bottom end inside the base frame 1, the bottoms of the sample cartridge processing chamber 2 and the base frame 1 are both installed on the ground, a plurality of raw material tanks 4 are arranged at equal intervals on the left side of the base frame 1, the raw material tanks 4 are connected with the preparation tank 3 through pipelines, a second liquid pump 8 is arranged at the bottom of the right side of the preparation tank 3 through pipelines, and the bottom of the second liquid pump 8 is fixedly connected with the base frame 1 by bolts.

[0021] A first liquid pump 5 is provided at the bottom of the front of the raw material tank 4 through a pipeline, a delivery branch pipe 6 is provided at the top of the first liquid pump 5, a main delivery pipe 7 is provided at the top end of the delivery branch pipe 6, and the right end of the main delivery pipe 7 is connected to the left side of the top end of the configuration tank 3.

[0022] A motor 10 is fixedly provided with bolts in the middle of the top surface of the outer surface of the configuration tank 3, and a rotating rod 11 is rotatably provided in the middle of the top surface of the inner wall of the configuration tank 3. The top end of the rotating rod 11 passes through the top surface of the configuration tank 3 and is coaxially fixedly connected with the rotating shaft of the motor 10. Stirring paddles 12 are fixedly welded at equal intervals on the surface of the rotating rod 11.

[0023] A natural discharge port is provided at the bottom of the configuration tank 3 , and an electromagnetic butterfly valve 9 is fixed by bolts in the middle of the bottom surface outside the configuration tank 3 , and the top end of the electromagnetic butterfly valve 9 is connected to the configuration tank 3 through the natural discharge port.

[0024] A coater 13 is fixedly provided on the top surface of the left end of the sample cartridge processing chamber 2 by bolts. A pipeline passing through the sample cartridge processing chamber 2 is provided on the top surface of the coater 13 . The coater 13 is connected to the bottom of the electromagnetic butterfly valve 9 through the pipeline.

[0025] A coating roller 14 is rotatably arranged between the front and back surfaces of the inner wall at the bottom end of the coating machine 13 , a conveying device 15 is arranged at the inner bottom end of the sample processing chamber 2 , and the bottom of the coating roller 14 is connected to the top surface of the conveyor belt of the conveying device 15 .

[0026] A sample adding window 18 is opened in the middle of the left side of the sample processing chamber 2, the left end of the conveying device 15 is close to the sample adding window 18, a drying box 16 is arranged in the middle of the bottom end of the sample processing chamber 2, a sample outlet 17 is opened in the middle of the right side of the sample processing chamber 2, the middle part of the conveying device 15 passes through the drying box 16, and the right end of the conveying device 15 passes through the sample outlet 17.

[0027] Working principle: When using the coating configuration device for coated paper production, first control the first liquid pump 5 to transport the raw materials in each raw material tank 4 to the main conveying pipe 7 and input it into the configuration tank 3 according to the demand. After the raw materials are added, start the motor 10 to drive the rotating rod 11 and the stirring paddle 12 to stir the internal raw materials to configure the coating. Then take a sample of the coated paper to be processed and put it between the conveyor belt and the coating roller 14 of the conveying device 15 from the sample adding window 18. Then open the electromagnetic butterfly valve 9 to allow part of the coating to flow into the coating machine 13 by gravity. The coating machine 13 evenly transports the coating to the surface of the coating roller 14. Then start the conveying device 15, so that the coating roller 14 can coat the sample paper with coating. Then open the drying box 16, and the conveying device 15 transports the sample paper to the drying box 16 for drying. After drying, it is transported out of the sample outlet 17. The coating effect of the coated paper sample can be checked to determine whether the coating configuration is correct and meets the effect requirements. After the inspection, the second liquid pump 8 can be started to start transporting the coating to the subsequent formal coating processing equipment.

[0028] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein with equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A coating preparation device for coated paper production, comprising a sample processing chamber (2) and a preparation tank (3), characterized in that: The bottom surface of the configuration tank (3) is fixed with a base frame (1) by bolts, the sample cartridge processing chamber (2) is located at the bottom end of the base frame (1), the bottoms of the sample cartridge processing chamber (2) and the base frame (1) are both installed on the ground, raw material tanks (4) are arranged at equal intervals on the left side of the base frame (1), the raw material tanks (4) are connected to the configuration tank (3) by pipelines, and a second liquid pump (8) is arranged at the bottom of the right side of the configuration tank (3) by pipelines, and the bottom of the second liquid pump (8) is fixedly connected to the base frame (1) by bolts.

2. A coating preparation device for coated paper production according to claim 1, characterized in that: A first liquid pump (5) is provided at the bottom of the front side of the raw material tank (4) through a pipeline, a delivery branch pipe (6) is provided at the top of the first liquid pump (5), a main delivery pipe (7) is provided at the top end of the delivery branch pipe (6), and the right end of the main delivery pipe (7) is connected to the left side of the top end of the configuration tank (3).

3. A coating preparation device for coated paper production according to claim 1, characterized in that: A motor (10) is fixedly provided at the middle of the top surface of the outer surface of the configuration tank (3) by means of bolts, and a rotating rod (11) is rotatably provided at the middle of the top surface of the inner wall of the configuration tank (3). The top end of the rotating rod (11) passes through the top surface of the configuration tank (3) and is coaxially fixedly connected to the rotating shaft of the motor (10). Agitating paddles (12) are fixedly welded at equal intervals on the surface of the rotating rod (11).

4. A coating preparation device for coated paper production according to claim 1, characterized in that: A natural discharge port is provided at the bottom of the configuration tank (3), and an electromagnetic butterfly valve (9) is fixed by bolts in the middle of the bottom surface outside the configuration tank (3), and the top end of the electromagnetic butterfly valve (9) is connected to the configuration tank (3) through the natural discharge port.

5. A coating preparation device for coated paper production according to claim 4, characterized in that: A coating machine (13) is fixedly provided on the top surface of the left end of the sample cartridge processing chamber (2) by means of bolts. A pipeline passing through the sample cartridge processing chamber (2) is provided on the top surface of the coating machine (13). The coating machine (13) is connected to the bottom of the electromagnetic butterfly valve (9) through the pipeline.

6. A coating preparation device for coated paper production according to claim 5, characterized in that: A coating roller (14) is rotatably arranged between the front and back sides of the inner wall at the bottom end of the coating machine (13), and a conveying device (15) is arranged at the inner bottom end of the sample processing chamber (2), and the bottom of the coating roller (14) is connected to the top surface of the conveyor belt of the conveying device (15).

7. A coating preparation device for coated paper production according to claim 6, characterized in that: A sample adding window (18) is provided in the middle of the left side of the sample cartridge processing chamber (2), the left end of the conveying device (15) is close to the sample adding window (18), a drying box (16) is provided in the middle of the bottom end of the sample cartridge processing chamber (2), a sample outlet (17) is provided in the middle of the right side of the sample cartridge processing chamber (2), the middle of the conveying device (15) passes through the drying box (16), and the right end of the conveying device (15) passes through the sample outlet (17).