Carbon calcining furnace discharger
By designing a carbon calcining oven discharger with auxiliary feeding mechanism and angle adjustment mechanism, the problems of easy blockage of discharge and fixed discharge angle in the prior art are solved, and faster discharge speed and flexible angle adjustment are achieved.
Patent Information
- Application Number
- CN202421593312.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-05
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-07-05
AI Technical Summary
The existing carbon calcining oven dischargers are prone to clogging during the discharge process, and the discharge angle is fixed, so they cannot be adjusted according to needs.
A carbon calcining oven discharger is designed including a discharge pipe, an auxiliary discharge mechanism, a corrugated metal hose, a discharge port and an angle adjustment mechanism. The first motor drives the rotation shaft and the cam to rotate, and the outer side of the discharge pipe vibrates and discharges the material; the second motor drives the bevel gear and the transmission shaft to rotate, and adjust the discharge angle of the discharge port.
It achieves faster discharge speed, less likely to be blocked, and can adjust the discharge angle according to needs to meet different usage needs.
Smart Images

Figure CN222773778U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of carbon production, in particular to a discharger for a carbon calcining furnace. Background Art
[0002] Carbon is a widely used high-tech material. It is a non-metallic material mainly composed of carbon elements, such as carbon and graphite. In the production process of carbon, a calcining furnace is often used to calcine the raw materials to remove other substances in the raw materials and ensure the subsequent production quality. A discharger is provided at the discharge port at the bottom of the calcining furnace. After calcination, the material moves slowly downward by gravity and is discharged through the discharge pipe inside the discharger.
[0003] Chinese patent CN216385118U discloses a carbon calcining furnace discharger, including a discharge pipe and a scraper mechanism, a discharge pipe: a mounting ring is provided on its upper surface, a mounting hole is provided in a circular array on the upper surface of the mounting ring, a mounting plate is provided on the upper side of the right end of the outer arc surface of the discharge pipe, an adjusting groove is provided inside the whole composed of the mounting plate and the discharge pipe, a baffle plate is connected to the inside of the adjusting groove for transverse sliding, a screw is rotatably connected to the middle part of the right inner wall of the adjusting groove through a bearing, a scraper mechanism is arranged at the inner left end of the baffle plate, the left end of the screw passes through the through hole on the baffle plate and is threadedly connected to the right end of the scraper mechanism, a single-chip microcomputer is provided in the middle of the front surface of the mounting plate, and the input end of the single-chip microcomputer is electrically connected to an external power supply. The carbon calcining furnace discharger is convenient for cleaning the material accumulated at the discharge port of the discharge pipe, reducing the residual material inside the discharge pipe, preventing the material from clogging due to accumulation, and ensuring the normal progress of the discharge process.
[0004] When in use, the above patent stirs the material in the discharge pipe through the scraper mechanism to prevent the material from accumulating and clogging in the discharge pipe. However, the spiral drum, threaded ring, threaded column and other parts in the scraper mechanism are all in the discharge pipe and occupy a large amount of space in the discharge pipe, which will cause a lot of obstruction to the material in the discharge pipe and affect the discharge. Moreover, during the discharge, the material will contact with the spiral drum, threaded ring, threaded column and other parts, and the small particles of material will enter the threads of the spiral drum, threaded ring, threaded column and other parts, causing the spiral drum, threaded ring, threaded column to be stuck. In addition, when the above patent is in use, its discharge pipe is a straight pipe. When the discharge pipe is fixed and installed, its discharge angle is fixed, and the discharge angle cannot be adjusted according to the use requirements. Therefore, in view of the above situation, it is urgent to develop a carbon calcining furnace discharger that performs vibration discharge from the outside of the discharge pipe, has a faster discharge speed, is not easy to be blocked, and is convenient to adjust the discharge angle. It is convenient to adjust the discharge angle according to the needs to overcome the shortcomings in current practical applications and meet the current needs. Utility Model Content
[0005] The utility model aims to provide a discharger for a carbon calcining furnace to solve the problems raised in the above-mentioned background technology.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A carbon calcining furnace discharger comprises a discharge pipe, an auxiliary discharge mechanism, a corrugated metal hose, a discharge port and an angle adjustment mechanism, wherein a corrugated metal hose is installed at the bottom of the discharge pipe, and the bottom of the corrugated metal hose is fixed to the discharge port, and an auxiliary discharge mechanism is installed on the outer side of the discharge pipe, and the auxiliary discharge mechanism comprises: a rotating shaft, a synchronous wheel, a synchronous belt, a cam and a first motor, and the outer side of the discharge pipe is rotatably connected with three rotating shafts, each of which is equipped with a synchronous wheel, and the three synchronous wheels are connected through synchronous belt transmission, and a cam is fixed on the top of each rotating shaft, and the first motor is fixed to the discharge pipe. On the outside, the output shaft of the first motor is connected to the rotating shaft, and the discharge pipe is equipped with an angle adjustment mechanism for driving the discharge port to rotate, and the angle adjustment mechanism includes: a transmission shaft, an adapter frame, a second motor, a first bevel gear and a second bevel gear. The left and right sides of the discharge pipe are rotatably connected to a transmission shaft, and an adapter frame is fixed on each of the transmission shafts, and each of the adapter frames is fixed to the discharge port. The second motor is fixed to the outside of the discharge pipe, and a first bevel gear is installed on the output shaft of the second motor. A second bevel gear meshing with the first bevel gear is installed on the lower side of the first bevel gear, and the second bevel gear is installed on the transmission shaft.
[0008] Preferably, a flange is fixed to the upper end of the discharge pipe.
[0009] Preferably, the three rotating shafts are evenly distributed on the outside of the discharge pipe in a circular shape based on the central axis of the discharge pipe.
[0010] The beneficial effects of the utility model are as follows: when the carbon calcining furnace discharger is used, the flange and the discharge pipe are connected to the discharge port of the calcining furnace. When discharging, the rotating shaft is driven to rotate by the first motor, and the cam is driven to rotate by the rotating shaft. When the cam rotates, the discharge pipe is vibrated, and the corrugated metal hose and the discharge port are driven to vibrate through the discharge pipe to speed up the discharge speed of the discharge pipe and prevent material blockage. In addition, the first bevel gear and the second bevel gear are driven to rotate by the second motor, and the transmission shaft is driven to rotate by the second bevel gear, and the adapter frame and the discharge port are driven to rotate by the transmission shaft, so as to adjust the discharge angle of the discharge port, so as to facilitate the adjustment of the discharge angle according to needs. In summary, the utility model performs vibration discharge from the outside of the discharge pipe, and the discharge speed is faster and less prone to blockage; the discharge angle is easy to adjust, so as to facilitate the adjustment of the discharge angle according to needs. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1The three-dimensional structure of the utility model is shown in FIG. Figure 1 .
[0012] Figure 2 The three-dimensional structure of the utility model is shown in FIG. Figure 2 .
[0013] Figure 3 It is a partial structural schematic diagram of the utility model.
[0014] Legend:
[0015] 1. Discharge pipe; 2. Flange; 3. Auxiliary unloading mechanism; 301. Rotating shaft; 302. Synchronous wheel; 303. Synchronous belt; 304. Cam; 305. First motor; 4. Corrugated metal hose; 5. Discharge port; 6. Angle adjustment mechanism; 601. Transmission shaft; 602. Adapter frame; 603. Second motor; 604. First bevel gear; 605. Second bevel gear. DETAILED DESCRIPTION
[0016] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0017] Specific examples are given below.
[0018] See also Figure 1 to Figure 3 In the embodiment of the utility model, a carbon calcining furnace discharger comprises a discharge pipe 1, a flange 2, an auxiliary discharge mechanism 3, a corrugated metal hose 4, a discharge port 5 and an angle adjustment mechanism 6. A flange 2 is fixed to the upper end of the discharge pipe 1, and the flange 2 is connected to the discharge port of the calcining furnace by bolts, so as to fix the discharge pipe 1 to the calcining furnace. A corrugated metal hose 4 is installed at the bottom of the discharge pipe 1, and the bottom of the corrugated metal hose 4 is fixed to the discharge port 5. An auxiliary discharge mechanism 3 is installed on the outside of the discharge pipe 1. An angle adjustment mechanism 6 for driving the discharge port 5 to rotate is installed on the discharge pipe 1. When in use, the flange 2 and the discharge pipe 1 are connected to the discharge port of the calcining furnace. When discharging, the discharge pipe 1 is vibrated by the auxiliary discharge mechanism 3 to speed up the discharge and prevent blockage. In addition, the discharge port 5 is driven to rotate by the angle adjustment mechanism 6 to adjust the angle of the discharge port 5, so as to adjust the discharge angle according to needs.
[0019] The auxiliary unloading mechanism 3 includes: a rotating shaft 301, a synchronous wheel 302, a synchronous belt 303, a cam 304 and a first motor 305. The outer side of the discharge pipe 1 is rotatably connected with three rotating shafts 301. The three rotating shafts 301 are evenly distributed on the outer side of the discharge pipe 1 in a circular shape based on the central axis of the discharge pipe 1. A synchronous wheel 302 is installed on each of the rotating shafts 301. The three synchronous wheels 302 are connected by a synchronous belt 303. A cam 304 is fixed on the top of each of the rotating shafts 301. The first motor 305 is fixed to the outer side of the discharge pipe 1. The output shaft of the first motor 305 is connected to the rotating shaft 301. When in use, the rotating shaft 301 is driven to rotate by the first motor 305, and the cam 304 is driven to rotate by the rotating shaft 301. When the cam 304 rotates, the discharge pipe 1 is vibrated to speed up the unloading speed of the discharge pipe 1 and prevent the material from being blocked in the discharge pipe 1.
[0020] The angle adjustment mechanism 6 includes: a transmission shaft 601, an adapter frame 602, a second motor 603, a first bevel gear 604 and a second bevel gear 605. The left and right sides of the discharge pipe 1 are rotatably connected with a transmission shaft 601, each of the transmission shafts 601 is fixed with an adapter frame 602, and each of the adapter frames 602 is fixed to the discharge port 5. The second motor 603 is fixed to the outside of the discharge pipe 1, and the first bevel gear 604 is installed on the output shaft of the second motor 603. The lower side of the first bevel gear 604 is installed with a second bevel gear 605 meshing with it, and the second bevel gear 605 is installed on the transmission shaft 601. When in use, the first bevel gear 604 and the second bevel gear 605 are driven to rotate by the second motor 603, the transmission shaft 601 is driven to rotate by the second bevel gear 605, and the adapter frame 602 and the discharge port 5 are driven to rotate by the transmission shaft 601, so as to adjust the unloading angle of the discharge port 5.
[0021] Working principle: When the carbon calcining furnace discharger is in use, the flange 2 and the discharge pipe 1 are connected to the discharge port of the calcining furnace. During discharge, the rotating shaft 301 is driven to rotate by the first motor 305, and the cam 304 is driven to rotate by the rotating shaft 301. When the cam 304 rotates, the discharge pipe 1 is vibrated, and the corrugated metal hose 4 and the discharge port 5 are driven to vibrate through the discharge pipe 1 to speed up the discharge speed of the discharge pipe 1 and prevent material blockage. In addition, the first bevel gear 604 and the second bevel gear 605 are driven to rotate by the second motor 603, and the transmission shaft 601 is driven to rotate by the second bevel gear 605, and the adapter frame 602 and the discharge port 5 are driven to rotate by the transmission shaft 601, thereby adjusting the discharge angle of the discharge port 5, so that the discharge angle can be adjusted according to needs.
[0022] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A carbon calcining furnace discharger, characterized in that: The invention comprises a discharge pipe (1), an auxiliary discharge mechanism (3), a corrugated metal hose (4), a discharge port (5) and an angle adjustment mechanism (6). The bottom of the discharge pipe (1) is provided with a corrugated metal hose (4), the bottom of the corrugated metal hose (4) is fixed to the discharge port (5), the outer side of the discharge pipe (1) is provided with an auxiliary discharge mechanism (3), the auxiliary discharge mechanism (3) comprises: a rotating shaft (301), a synchronous wheel (302), a synchronous belt (303), a cam (304) and a first motor (305), the outer side of the discharge pipe (1) is rotatably connected with three rotating shafts (301), each of the rotating shafts (301) is provided with a synchronous wheel (302), the three synchronous wheels (302) are connected to each other by a synchronous belt (303), the top of each rotating shaft (301) is provided with a cam (304), the first motor (305) is fixed to the outer side of the discharge pipe (1), the first motor (305) is provided with a rotating shaft (301), and the first motor (305) is provided with a rotating shaft (301). The output shaft of the machine (305) is connected to the rotating shaft (301); the discharge pipe (1) is provided with an angle adjustment mechanism (6) for driving the discharge port (5) to rotate; the angle adjustment mechanism (6) comprises: a transmission shaft (601), an adapter frame (602), a second motor (603), a first bevel gear (604) and a second bevel gear (605); the left and right sides of the discharge pipe (1) are both rotatably connected with a transmission shaft (601); an adapter frame (602) is fixed on each of the transmission shafts (601); each of the adapter frames (602) is fixed to the outer side of the discharge pipe (1); a first bevel gear (604) is installed on the output shaft of the second motor (603); a second bevel gear (605) meshing with the first bevel gear (604) is installed on the lower side of the first bevel gear (604); the second bevel gear (605) is installed on the transmission shaft (601).
2. The carbon calcining furnace discharger according to claim 1, characterized in that: A flange (2) is fixed to the upper end of the discharge pipe (1).
3. The carbon calcining furnace discharger according to claim 1, characterized in that: The three rotating shafts (301) are evenly distributed on the outside of the discharge pipe (1) in a circular shape with the central axis of the discharge pipe (1) as a reference.
Citation Information
Patent Citations
Carbon calcining furnace discharger
CN216385118U
Cited By
Calcining furnace provided with discharging mechanism and used for carbon processing and method
CN122237341A