Plate heat exchanger convenient to descale
By introducing vibration modules and elastic parts into the plate heat exchanger, the problem of scale blockage is solved, and efficient descaling and simplified operation is achieved.
Patent Information
- Application Number
- CN202421485075.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-06-27
AI Technical Summary
The existing plate heat exchangers are prone to scale blockage during use, and the existing descaling methods are inefficient and have high working strength, resulting in inconvenience in descaling.
By providing a vibration module and elastic member in the plate heat exchanger, the scale is removed using vibration energy, and the corrugated thin plates are separated by the elastic member to form gaps for cleaning.
Effectively remove scale from plate heat exchangers, improve descaling efficiency, reduce working strength, and simplify the descaling process.
Smart Images

Figure CN222773832U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heat exchangers, in particular to a plate heat exchanger which is convenient for descaling. Background Art
[0002] The plate heat exchanger is a high-efficiency heat exchanger made of multiple stacked corrugated metal sheets. Thin rectangular channels are formed between various corrugated sheets, and heat is exchanged through the plates. The heat exchange flow rate can be adjusted by increasing or decreasing the corrugated sheets according to the needs of specific scenarios. It has a wide range of applications in the market. Because the corrugated sheets are closely spaced, scale will inevitably form during use to block the corrugated flow channel, which is not conducive to the use of the plate heat exchanger. The current way to remove scale is usually for personnel to disassemble and separate the corrugated sheets, and then clean the scale formed in them. This process is inefficient and labor-intensive, making it inconvenient to remove scale from the plate heat exchanger. Utility Model Content
[0003] The technical problem to be solved by the utility model is to overcome the existing defects and provide a plate heat exchanger which is easy to remove scale. The scale on the corrugated sheet is removed by the energy generated during the vibration process. At the same time, a gap is generated between two adjacent corrugated sheets during the vibration process, which is convenient for scale to escape from between the two adjacent corrugated sheets. An elastic member is provided to assist in separating the corrugated sheets, which assists in generating a gap between the two adjacent corrugated sheets, which is convenient for external cleaning liquid to contact the corrugated sheets to play an effective cleaning role, and can effectively solve the problems in the background technology.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a plate heat exchanger that is easy to remove scale, comprising a front splint, a rear splint and a guide rod bracket, a plurality of corrugated thin plates are arranged between the front splint and the rear splint, and a fastening assembly for positioning the plurality of corrugated thin plates is arranged between the front splint and the rear splint, a lower guide rod located below the corrugated thin plates is installed between the front splint and the rear splint, an upper guide rod located above the corrugated thin plates is installed between the front splint and the rear splint, the lower guide rod and the upper guide rod are both installed on the guide rod bracket, a vibration module is arranged on the side of the upper guide rod, and an elastic member is arranged between two adjacent corrugated thin plates.
[0005] As an optimal technical solution of the utility model, a fixing plate is fixed on the side of the upper guide rod, a positioning seat is fixed on the side of the fixing plate, a connecting card plate is slidably connected to the positioning seat, and the vibration module is installed on the side of the connecting card plate.
[0006] As an optimal technical solution of the utility model, a slot is provided on the side of the corrugated sheet near the lower guide rod and the upper guide rod, and the slot is adapted to the lower guide rod and the upper guide rod, the lower guide rod is clamped in the slot on the lower side of the corrugated sheet, and the upper guide rod is clamped in the slot on the upper side of the corrugated sheet.
[0007] As a preferred technical solution of the utility model, a plurality of elastic members are provided, and the elastic members are located at the corners of the corrugated sheet.
[0008] As a preferred technical solution of the utility model, a plurality of first mounting holes are opened on the side of the front splint, and a second mounting hole is opened on the side of the rear splint at a position corresponding to the first mounting holes. The fastening assembly includes a positioning screw arranged in the first mounting hole and the second mounting hole, a fixing cap in contact with the side of the front splint is fixed at one end of the positioning screw, and an adjusting nut for positioning the rear splint is threadedly connected to the other end of the positioning screw.
[0009] As a preferred technical solution of the utility model, a connecting pipe is installed on the side of the front splint, and positioning legs are installed on the bottom of the front splint and the bottom of the rear splint.
[0010] Compared with the prior art, the beneficial effects of the utility model are:
[0011] 1. The plate heat exchanger convenient for descaling in the example of the utility model is configured to connect the connecting card plate to the positioning seat, so as to facilitate the installation of the vibration module on the side of the upper guide rod. Then, the adjusting nut is rotated to loosen the clamping of the front clamping plate and the rear clamping plate on the stacked corrugated thin plates, and the vibration module is controlled to vibrate. The vibration energy acts on the corrugated thin plates through the upper guide rod, so that the scale adhered to the side of the corrugated thin plates is forced to fall off. At the same time, the stacked corrugated thin plates are dispersed to form gaps under the action of vibration, and the scale that has fallen off falls off from the gap between two adjacent corrugated thin plates, so as to facilitate the removal of scale in the plate heat exchanger.
[0012] 2. The plate heat exchanger of the utility model which is easy to remove scale is exemplified. After the adjusting nut is turned to loosen the clamping of the front and rear clamping plates on the stacked corrugated sheets, the elastic member causes two adjacent corrugated sheets to spring open to create a gap, which facilitates the separation of scale from the plate heat exchanger. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the structure of the utility model;
[0014] Figure 2 This is a front view structural schematic diagram of the utility model;
[0015] Figure 3 for Figure 2 A schematic diagram of the enlarged structure at A in the middle;
[0016] Figure 4 It is a structural schematic diagram of the connecting component in the utility model.
[0017] In the figure: 1 front clamping plate, 2 rear clamping plate, 3 corrugated thin plate, 4 positioning screw, 41 fixing cap, 42 adjusting nut, 5 lower guide rod, 6 upper guide rod, 7 guide rod bracket, 8 fixing plate, 9 positioning seat, 10 connecting card plate, 11 vibration module, 12 connecting pipe, 13 elastic member, 14 positioning leg. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] See also Figure 1-4 The utility model provides a technical solution: a plate heat exchanger that is easy to descale, comprising a front splint 1, a rear splint 2 and a guide rod bracket 7, a plurality of corrugated thin plates 3 are arranged between the front splint 1 and the rear splint 2, and a fastening assembly for positioning the plurality of corrugated thin plates 3 is arranged between the front splint 1 and the rear splint 2, a plurality of first mounting holes are opened on the side of the front splint 1, and a second mounting hole is opened on the side of the rear splint 2 corresponding to the first mounting hole, the fastening assembly comprises a positioning screw 4 arranged in the first mounting hole and the second mounting hole, one end of the positioning screw 4 is fixed with a fixing cap 41 that contacts the side of the front splint 1, and the other end of the positioning screw 4 is threadedly connected with an adjusting nut 42 for positioning the rear splint 2, the corrugated thin plates 3 are stacked between the front splint 1 and the rear splint 2, and then the positioning screw 4 is arranged in the first mounting hole and the second mounting hole, and the adjusting nut 42 on the side of the positioning screw 4 is rotated so that the front splint 1 and the rear splint 2 clamp the stacked corrugated thin plates 3, so as to facilitate its use.
[0020] A lower guide rod 5 located below the corrugated sheet 3 is installed between the front splint 1 and the rear splint 2, and an upper guide rod 6 located above the corrugated sheet 3 is installed between the front splint 1 and the rear splint 2. The lower guide rod 5 and the upper guide rod 6 are both installed on the guide rod bracket 7. The lower guide rod 5 and the upper guide rod 6 are convenient for positioning the corrugated sheet 3 to prevent the corrugated sheet 3 from being misplaced during stacking. A vibration module 11 is arranged on the side of the upper guide rod 6, and the vibration module 11 can also be a vibration motor. A fixing plate 8 is fixed on the side of the upper guide rod 6, and a positioning seat 9 is fixed on the side of the fixing plate 8. A connecting card plate 10 is slidably connected to the positioning seat 9. The vibration module 11 is installed on the side of the connecting card plate 10. When cleaning scale, the connecting card plate 10 is connected to the fixing plate 11. The seat 9 is convenient for installing the vibration module 11 on the side of the upper guide rod 6, and then the adjusting nut 42 is turned to make the front clamping plate 1 and the rear clamping plate 2 loosen the clamping of the stacked corrugated sheets 3, and the vibration module 11 is controlled to work and vibrate. The vibration energy acts on the corrugated sheets 3 through the upper guide rod 6, so that the scale adhered to the side of the corrugated sheets 3 is forced to fall off. At the same time, the stacked corrugated sheets 3 are dispersed and gaps are formed under the action of vibration. The scale that falls off falls off from the gap between two adjacent corrugated sheets 3, which is convenient for removing the scale in the plate heat exchanger; the vibration module 11 is detachable. When there is no need to clean the scale, the vibration module 11 is removed from the plate heat exchanger, which is convenient for using the plate heat exchanger.
[0021] An elastic member 13 is arranged between two adjacent corrugated sheets 3. There are a plurality of elastic members 13, and the elastic members 13 are located at the corners of the corrugated sheets 3. The elastic member 13 includes but is not limited to a spring or an elastic gasket. After the adjusting nut 42 is rotated to loosen the clamping of the front clamping plate 1 and the rear clamping plate 2 on the stacked corrugated sheets 3, the elastic member 13 causes the two adjacent corrugated sheets 3 to pop open and create a gap, which facilitates the separation of scale from the plate heat exchanger. During the scale cleaning process, the plate heat exchanger can be placed in a cleaning liquid or a cleaning liquid can be sprayed on the plate heat exchanger. During the vibration of the vibration module 11, the cleaning liquid assists in cleaning the scale.
[0022] There are card slots on the sides of the corrugated sheet 3 near the lower guide rod 5 and the upper guide rod 6, and the card slots are adapted to the lower guide rod 5 and the upper guide rod 6. The lower guide rod 5 is card-connected in the card slot on the lower side of the corrugated sheet 3, and the upper guide rod 6 is card-connected in the card slot on the upper side of the corrugated sheet 3. The setting of the card slots facilitates the lower guide rod 5 and the upper guide rod 6 to play a good positioning role on the corrugated sheet 3.
[0023] A connecting pipe 12 is installed on the side of the front clamping plate 1, and positioning legs 14 are installed on the bottom of the front clamping plate 1 and the bottom of the rear clamping plate 2 to facilitate the disassembly, assembly and use of the plate heat exchanger.
[0024] When using:
[0025] The corrugated sheet 3 is stacked between the front clamping plate 1 and the rear clamping plate 2, and then the positioning screw 4 is set in the first mounting hole and the second mounting hole, and the adjusting nut 42 on the side of the positioning screw 4 is rotated to make the front clamping plate 1 and the rear clamping plate 2 clamp the stacked corrugated sheet 3, so as to facilitate its use;
[0026] When cleaning the scale, the connecting clamping plate 10 is clamped on the positioning seat 9, so as to facilitate the installation of the vibration module 11 on the side of the upper guide rod 6, and then the adjusting nut 42 is rotated to make the front clamping plate 1 and the rear clamping plate 2 loosen the clamping of the stacked corrugated thin plates 3, and the vibration module 11 is controlled to work and vibrate. The energy of the vibration acts on the corrugated thin plates 3 through the upper guide rod 6, so that the scale adhered to the side of the corrugated thin plates 3 is forced to fall off, and at the same time, the stacked corrugated thin plates 3 are dispersed under the action of vibration to form gaps, and the scale that falls off falls off from the gap between two adjacent corrugated thin plates 3, so as to facilitate the removal of scale in the plate heat exchanger;
[0027] After the adjusting nut 42 is rotated to loosen the clamping of the front clamping plate 1 and the rear clamping plate 2 on the stacked corrugated sheets 3, the elastic member 13 causes two adjacent corrugated sheets 3 to spring open to create a gap, thereby facilitating the separation of scale from the plate heat exchanger. During the scale cleaning process, the plate heat exchanger can be placed in a cleaning liquid or a cleaning liquid can be sprayed on the plate heat exchanger. During the vibration process of the vibration module 11, the cleaning liquid assists in cleaning the scale.
[0028] The undisclosed parts in the present utility model are all prior art, and their specific structures, materials and working principles are not described in detail. Although the embodiments of the present utility model have been shown and described, it is understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present utility model, and the scope of the present utility model is defined by the attached claims and their equivalents.
Claims
1. A plate heat exchanger that is easy to descale, comprising a front clamping plate (1), a rear clamping plate (2) and a guide rod bracket (7), characterized in that: A plurality of corrugated thin plates (3) are arranged between the front splint (1) and the rear splint (2), and a fastening assembly for positioning the plurality of corrugated thin plates (3) is arranged between the front splint (1) and the rear splint (2). A lower guide rod (5) located below the corrugated thin plates (3) is installed between the front splint (1) and the rear splint (2), and an upper guide rod (6) located above the corrugated thin plates (3) is installed between the front splint (1) and the rear splint (2). The lower guide rod (5) and the upper guide rod (6) are both installed on a guide rod bracket (7), a vibration module (11) is arranged on the side of the upper guide rod (6), and an elastic member (13) is arranged between two adjacent corrugated thin plates (3).
2. The plate heat exchanger for easy descaling according to claim 1, characterized in that: A fixing plate (8) is fixed to the side of the upper guide rod (6), a positioning seat (9) is fixed to the side of the fixing plate (8), a connecting card plate (10) is slidably connected to the positioning seat (9), and the vibration module (11) is mounted on the side of the connecting card plate (10).
3. The plate heat exchanger for easy descaling according to claim 1, characterized in that: The corrugated sheet (3) has a slot on its side near the lower guide rod (5) and the upper guide rod (6), and the slot is adapted to the lower guide rod (5) and the upper guide rod (6); the lower guide rod (5) is snapped into the slot on the lower side of the corrugated sheet (3), and the upper guide rod (6) is snapped into the slot on the upper side of the corrugated sheet (3).
4. The plate heat exchanger for easy descaling according to claim 1, characterized in that: A plurality of elastic members (13) are provided, and the elastic members (13) are located at the corners of the corrugated sheet (3).
5. The plate heat exchanger for easy descaling according to claim 1, characterized in that: The side surface of the front clamping plate (1) is provided with a plurality of first mounting holes, and the side surface of the rear clamping plate (2) is provided with second mounting holes at positions corresponding to the first mounting holes. The fastening assembly comprises a positioning screw (4) arranged in the first mounting holes and the second mounting holes, one end of the positioning screw (4) is fixed with a fixing cap (41) in contact with the side surface of the front clamping plate (1), and the other end of the positioning screw (4) is threadedly connected with an adjusting nut (42) for positioning the rear clamping plate (2).
6. The plate heat exchanger for easy descaling according to claim 1, characterized in that: A connecting pipe (12) is installed on the side of the front clamping plate (1), and positioning legs (14) are installed on the bottom of the front clamping plate (1) and the bottom of the rear clamping plate (2).