Brake system maintenance auxiliary tool

By designing a braking system maintenance assistance tool that integrates electric telescopic rods, brushes, bottom rods, extension rods, springs, turntables, display screens and sensors, the problem of existing tools being difficult to detect uneven wear and rust pollution is solved, and the accurate detection of brake disc thickness and multi-special application effect is achieved.

CN222773971UActive Publication Date: 2025-04-18QINGDAO PENGYUAN NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202421719854.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-04-18
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

Existing tools for measuring residual thickness are difficult to accurately detect unevenly worn brake discs, and rust and filth on the brake discs will affect the measurement results.

Method used

A braking system maintenance auxiliary tool is designed, including electric telescopic rods, brushes, bottom rods, extension rods, springs, turntables, display screens and sensors. The bottom rods are driven to slide to detect the thickness of the brake disc, and the outside of the brake disc is cleaned with the brush to improve the detection accuracy.

Benefits of technology

Accurate detection of the thickness of each position of the brake disc is achieved, reducing the need for multiple inspections, improving the accuracy and efficiency of inspection, and is suitable for different brake disc specifications and models.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a brake system maintenance auxiliary tool, which comprises a detection box, a plurality of telescopic seats are symmetrically installed on the top surface of the detection box, an extension rod is slidably connected in each telescopic seat, a sensor is installed in each telescopic seat, a display screen is installed on the outer side of each telescopic seat, and a display screen is installed on the outer side of each telescopic seat. When the brake disc thickness measuring device is used, operation is easy, by arranging the electric telescopic rod, the brush, the bottom rod, the extension rods, the springs, the rotating disc, the display screen, the sensor and other devices, workers do not need to conduct multiple times of detection to judge whether the thickness is uniform or not, the outer side of a brake disc can be cleaned through the brush, and the brake disc thickness measuring device is convenient to use and high in practicability. And meanwhile, the brake disc is clamped from the inside by arranging devices such as a threaded rod, a threaded sleeve, a connecting rod, an assembling seat and a sliding groove, and the brake disc detection device can be suitable for the purpose of being suitable for brake discs of different specifications and models.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile maintenance, in particular to a brake system maintenance auxiliary tool. Background Art

[0002] Disc brakes are widely used in various automobiles as braking devices. Disc brakes include brake discs and brake pads. During the braking process of the car, the brake pads are pressed against the brake disc by external force to generate friction resistance, thereby generating braking force to slow down or stop the car. The brake disc will gradually wear out during use. If the wear exceeds the wear limit, it will have an adverse effect on driving safety. In particular, new energy buses need to brake frequently when driving, and the thickness of their brake discs needs to be measured to confirm whether they exceed the wear limit.

[0003] The existing remaining thickness is usually measured using measuring tools such as vernier calipers, but the wear of brake discs is usually not uniform, which may result in excessive wear of some parts of the brake discs, and multiple measurements are required. At the same time, during the use of the brake discs, rust and accumulated dirt will affect the measurement results of the measuring tools. Utility Model Content

[0004] The utility model aims to solve the problems in the background technology and provides a brake system maintenance auxiliary tool.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A brake system maintenance auxiliary tool comprises a detection box, wherein a plurality of telescopic seats are symmetrically installed on the top surface of the detection box, each of the telescopic seats is slidably connected with an extension rod, each of the telescopic seats is installed with a sensor, a display screen is installed on the outside of each of the telescopic seats, a spring is sleeved on the outside of each of the extension rods, a sliding rod is fixedly installed on the bottom end of each of the springs, and the sliding rod is slidably connected to the inner wall of the detection box, an electric telescopic rod is fixedly installed on the outside of each of the sliding rods, and a bottom rod is fixedly installed on the other end of each of the electric telescopic rods, a turntable is rotatably connected to the top surface of the detection box, a pulley is rotatably connected to the bottom end of one of the bottom rods, a brush is fixedly installed on the bottom end of the other bottom rod, and the pulley and the brush are both attached to the top surface of the turntable, and a clamping mechanism is provided in the turntable.

[0007] Preferably, the clamping mechanism includes a motor, and the motor is fixedly installed in the turntable, the output shaft of the motor is connected to a threaded rod, the threaded rod is threadedly connected to a threaded sleeve, the outer side of the threaded sleeve is symmetrically rotatably connected to a plurality of connecting rods, the other end of each connecting rod is rotatably connected to an assembly seat, and each assembly seat is slidably connected to the turntable.

[0008] Preferably, an arc-shaped plate is fixedly mounted on the outer side of each assembly seat, and the material of the arc-shaped plate is rubber.

[0009] Preferably, a baffle is fixedly mounted on the top end of the threaded rod, and the diameter of the baffle is greater than the diameter of the threaded rod.

[0010] Preferably, each of the bottom rods is vertically installed above the turntable, and when the bottom end of the pulley contacts the top surface of the turntable, the sensor value is in an initial state.

[0011] Preferably, a plurality of slide grooves are symmetrically formed on the top surface of the turntable, and one end of each assembly seat is slidably connected in the slide groove.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The utility model realizes the rotation of the turntable by arranging an electric telescopic rod, a brush, a bottom rod, an extension rod, a spring, a turntable, a display screen, a sensor and other devices. At the same time, the electric telescopic rod drives the bottom rod to slide above the brake disc, so as to detect the thickness of each position of the brake disc, and measures the thickness of the brake disc by the relative sliding distance of the extension rod. It is also possible to judge whether the thickness of the brake disc is uniform by the value jump on the display screen. The staff does not need to perform multiple tests to judge whether the thickness is uniform, and the outer side of the brake disc can be cleaned by the brush, so that the detection is more accurate.

[0014] 2. The utility model realizes the purpose of driving the threaded rod to rotate by starting the motor through the arrangement of threaded rods, threaded sleeves, connecting rods, assembly seats, slide grooves and other devices, and driving multiple assembly seats to slide outward along the slide grooves through the cooperation of the threaded sleeves and the connecting rods, thereby clamping the brake disc from the inside, and can be suitable for the purpose of different brake disc specifications and models.

[0015] To sum up, the utility model is easy to operate when in use. By arranging devices such as an electric telescopic rod, a brush, a bottom rod, an extension rod, a spring, a turntable, a display screen, a sensor, etc., it is unnecessary for the staff to conduct multiple tests to determine whether the thickness is uniform, and the outside of the brake disc can be cleaned by the brush to make the detection more accurate. At the same time, by arranging devices such as a threaded rod, a threaded sleeve, a connecting rod, an assembly seat, a slide groove, etc., the brake disc can be clamped from the inside, and it can be suitable for the purpose of different brake disc specifications and models. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a structural schematic diagram of the brake system maintenance auxiliary tool proposed by the utility model;

[0017] Figure 2 This is a schematic diagram of the cross-sectional structure of the turntable of the brake system maintenance auxiliary tool proposed by the utility model;

[0018] Figure 3 The utility model is a schematic diagram of the threaded sleeve connection structure of the brake system maintenance auxiliary tool.

[0019] In the figure: 1 detection box, 2 turntable, 3 display screen, 4 telescopic seat, 5 extension rod, 6 spring, 7 slide rod, 8 electric telescopic rod, 9 bottom rod, 10 brush, 11 pulley, 12 arc plate, 13 connecting rod, 14 threaded sleeve, 15 baffle, 16 motor, 17 slide groove, 18 assembly seat, 19 threaded rod. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0021] Reference Figure 1-3 , a brake system maintenance auxiliary tool, including a detection box 1, a plurality of telescopic seats 4 are symmetrically installed on the top surface of the detection box 1, an extension rod 5 is slidably connected in each telescopic seat 4, a sensor is installed in each telescopic seat 4, and the sensor can be used to detect the relative sliding distance of the extension rod 5 in the telescopic seat 4, and the relative sliding distance is represented by the thickness of the brake disc of this part, a display screen 3 is installed on the outside of each telescopic seat 4, which is used to directly display the relative sliding distance sensed by the sensor, a spring 6 is sleeved on the outside of each extension rod 5, and a slide bar 7 is fixedly installed at the bottom end of each spring 6, and a downward sliding force is always applied to the slide bar 7 by the spring 6, and the slide bar 7 is slidably connected to the inner wall of the detection box 1, and the outside of each slide bar 7 is fixedly installed An electric telescopic rod 8 is installed, and a bottom rod 9 is fixedly installed at the other end of each electric telescopic rod 8. The top surface of the detection box 1 is rotatably connected to a turntable 2, and the bottom end of one of the bottom rods 9 is rotatably connected to a pulley 11, and the bottom end of the other bottom rod 9 is fixedly installed with a brush 10, and the pulley 11 and the brush 10 are both in contact with the top surface of the turntable 2. Each bottom rod 9 is vertically installed above the turntable 2. When the bottom end of the pulley 11 contacts the top surface of the turntable 2, the sensor value is in the initial state. It is worth noting that the turntable 2 is driven by an external driving source. While the turntable 2 rotates, the stains and rust on the brake disc can be cleaned by the brush 10 to increase the accuracy of the detection. At the same time, the pulley 11 can reduce friction and avoid wear on the brake disc.

[0022] A clamping mechanism is provided in the turntable 2, and the clamping mechanism includes a motor 16, and the motor 16 is fixedly installed in the turntable 2, the output shaft of the motor 16 is connected to a threaded rod 19, and a threaded sleeve 14 is threadedly connected to the threaded rod 19, and a plurality of connecting rods 13 are symmetrically rotatably connected to the outer side of the threaded sleeve 14, and the other end of each connecting rod 13 is rotatably connected to an assembly seat 18, and a plurality of slide grooves 17 are symmetrically opened on the top surface of the turntable 2, and one end of each assembly seat 18 is slidably connected in the slide groove 17, and each assembly seat 18 is slidably connected to the turntable 2, and each assembly seat 18 is slidably connected to the turntable 2, and each assembly seat 18 The outer side of the arc plate 12 is fixedly installed, and the material of the arc plate 12 is rubber to avoid damage to the brake disc. It is worth noting that by starting the motor 16 to drive the threaded rod 19 to rotate, under the limit of the slide groove 17 on the assembly seat 18, the threaded sleeve 14 cannot rotate, and the threaded sleeve 14 realizes linear sliding. The assembly seat 18 is pushed to slide in the slide groove 17 by the rotation of the connecting rod 13. When the connecting rod 13 is horizontal, it indicates that the assembly seat 18 slides to the maximum distance at this time, which can effectively fix and clamp brake discs of various diameters;

[0023] A baffle 15 is fixedly mounted on the top of the threaded rod 19 , and the diameter of the baffle 15 is greater than the diameter of the threaded rod 19 , thereby preventing the threaded sleeve 14 from being separated from the threaded rod 19 .

[0024] When the utility model is used, the brake disc is first placed on the top surface of the rotating disc 2. Then each bottom rod 9 is lifted, and the pulley 11 and the brush 10 are pressed against the top surface of the brake disc, and at this time, the spring 6 is driven by the bottom rod 9 to slide in the extension rod 5, and the sliding distance is displayed on the display screen 3 through the sensor, which is convenient for directly observing the thickness at this position. At the same time, a spring 6 is sleeved on the outside of each extension rod 5, and the spring 6 applies a downward force to the bottom rod 9, so that the pulley 11 and the brush 10 are pressed against the top surface of the brake disc;

[0025] Then, by starting the motor 16, the threaded rod 19 is driven to rotate, and through the cooperation between the threaded sleeve 14 and the connecting rod 13, the multiple assembly seats 18 are driven to slide outward along the slide groove 17, thereby clamping the brake disc from the inside, and it can be applicable to different brake disc specifications and models;

[0026] Finally, the external driving source is started to drive the turntable 2 to rotate, and the electric telescopic rod 8 is synchronously started to drive the two bottom rods 9 to slide back and forth on the top surface of the turntable 2. The thickness of the brake disc surface can be detected everywhere, and the thickness of the brake disc part can be judged by the jump of the value on the display screen 3, which is convenient for subsequent maintenance.

[0027] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A brake system maintenance auxiliary tool, comprising a test box (1), characterized in that: The top surface of the detection box (1) is symmetrically mounted with a plurality of telescopic seats (4), each of the telescopic seats (4) is slidably connected with an extension rod (5), each of the telescopic seats (4) is mounted with a sensor, a display screen (3) is mounted on the outside of each of the telescopic seats (4), a spring (6) is sleeved on the outside of each of the extension rods (5), a sliding rod (7) is fixedly mounted at the bottom end of each of the springs (6), and the sliding rod (7) is slidably connected to the inner wall of the detection box (1), and each of the sliding rods (3) is mounted on the outside of each of the extension rods (5). An electric telescopic rod (8) is fixedly mounted on the outer side of the rod (7), and a bottom rod (9) is fixedly mounted on the other end of each electric telescopic rod (8). The top surface of the detection box (1) is rotatably connected to a turntable (2), and the bottom end of one of the bottom rods (9) is rotatably connected to a pulley (11), and the bottom end of the other bottom rod (9) is fixedly mounted with a brush (10), and the pulley (11) and the brush (10) are both attached to the top surface of the turntable (2), and a clamping mechanism is provided inside the turntable (2).

2. The brake system maintenance auxiliary tool according to claim 1, characterized in that: The clamping mechanism comprises a motor (16), and the motor (16) is fixedly installed in the turntable (2), the output shaft of the motor (16) is connected to a threaded rod (19), the threaded rod (19) is threadedly connected to a threaded sleeve (14), the outer side of the threaded sleeve (14) is symmetrically rotatably connected to a plurality of connecting rods (13), the other end of each connecting rod (13) is rotatably connected to an assembly seat (18), and each assembly seat (18) is slidably connected to the turntable (2).

3. The brake system maintenance auxiliary tool according to claim 2, characterized in that: An arc-shaped plate (12) is fixedly mounted on the outer side of each assembly seat (18), and the material of the arc-shaped plate (12) is rubber.

4. The brake system maintenance auxiliary tool according to claim 3, characterized in that: A baffle (15) is fixedly mounted on the top end of the threaded rod (19), and the diameter of the baffle (15) is greater than the diameter of the threaded rod (19).

5. The brake system maintenance auxiliary tool according to claim 4, characterized in that: Each of the bottom rods (9) is vertically mounted above the turntable (2), and when the bottom end of the pulley (11) contacts the top surface of the turntable (2), the sensor value is in an initial state.

6. The brake system maintenance auxiliary tool according to claim 5, characterized in that: A plurality of slide grooves (17) are symmetrically provided on the top surface of the rotating disk (2), and one end of each assembly seat (18) is slidably connected in the slide groove (17).