Carrier with reflector and test fixture
By installing a refraction prism on the vehicle, the information code on the side of the product is refracted onto the vehicle, which solves the problem of difficulty in identifying the code scan gun and realizes efficient automated testing without posture adjustment.
Patent Information
- Application Number
- CN202420680806.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-03
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-04-03
AI Technical Summary
In the product automation test line, the information code of the product to be tested is often not recognized by the scanner, resulting in the need to adjust the product posture multiple times and reduce the efficiency of automation testing.
A vehicle with a reflector is designed, with a vehicle information code and a refractive prism on the vehicle. The refractive prism refracts the information code on the side of the product to the vehicle. The scanning code gun can identify the product information code through the refractive prism.
There is no need for a robot to adjust the product posture, directly place the product in the vehicle, shorten the test process, improve the efficiency of automated testing, and eliminate the impact of attitude adjustment on accuracy.
Smart Images

Figure CN222774027U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of testing fixtures, and in particular relates to a carrier with a reflector and a testing fixture. Background Art
[0002] In the product automation test line, in order to facilitate the recording of the test process and test results for each product to be tested and the carrier on which the product is placed, an information code is set for each product to be tested and the carrier. Before starting the test work, it is necessary to scan the code and bind the test carrier and each product to be tested placed on the test carrier. If the test product is a flexible cable with a code engraved on the side, a product with a code engraved on the side due to its own structure or without affecting the appearance, and a product that needs to be placed upright in the carrier during testing, after the product is placed in the carrier, the barcode scanner cannot recognize the product's information code. Therefore, in the conventional product automation test line, it is necessary to use a robot to move the product to the front of the barcode scanner to scan the product in advance, and then put the product into the test carrier. The actions of scanning the product code and placing it on the carrier each require the robot to adjust its posture once, so there are multiple posture adjustment actions, resulting in low efficiency in automated testing. Utility Model Content
[0003] The purpose of the utility model is to provide a carrier with a reflector and a test fixture to solve the technical defects described in the background technology.
[0004] The carrier with a reflector includes a carrier plate, the upper surface of the carrier plate is provided with a carrier information code, the carrier plate is installed with a positioning insert, the positioning insert is provided with a product slot for placing a product, both ends of the product slot are provided with clamping positions for fixing both ends of the product, and the side of the product slot is installed with a refractive prism for refracting the product information code on the side of the product to the upper surface of the carrier plate, and the refractive prism maintains a certain distance from the product.
[0005] According to the technical solution, the vehicle with a reflector has the following beneficial effects:
[0006] When testing the product, after the barcode scanner completes scanning above the carrier information code, the barcode scanner only needs to move to the laser emitted from the top of the refracting prism. The laser bends 90° after passing through the refracting prism and irradiates the product information code on the side of the product and reflects. The laser is refracted again by the refracting prism and returns to the barcode scanner to complete the scanning action, thereby completing the binding of the product and the carrier scanning. Therefore, in the process of testing the product, there is no need to use a robot to move the product information code on the side of the product to the front of the barcode scanner for scanning in advance. The product can be placed directly in the product slot, thereby reducing the actions of the test process and shortening the automated test line process. At the same time, it eliminates the accuracy affected by multiple adjustments to the product posture and positioning, and can merge the individual scanning steps of each product into batch scanning, reducing repetitive time and improving the efficiency of automated testing.
[0007] In order to further optimize the above technical solution, it can be optionally combined with one or more of the following implementation methods without conflict.
[0008] In some embodiments, a side edge of the product slot is provided with a mounting slot for the refracting prism to slide into and be fixed therein; according to the technical solution, when the refracting prism is accidentally damaged or needs to be cleaned, it is convenient to disassemble and install the refracting prism.
[0009] In some embodiments, a support rod is provided on the side of the product slot, which is located next to the installation slot and is used to support the middle part of the product. According to the technical solution, if the tested product is a flexible flat cable, the product can be supported to prevent it from breaking.
[0010] In some embodiments, a support limiter is provided on the support rod for maintaining a certain distance between the product and the refracting prism and preventing the product from deforming. According to the technical solution, each time the product to be tested is placed in the product slot, each product can be kept at the same distance from the refracting prism, thereby facilitating the barcode scanner to quickly and accurately identify the product information code.
[0011] In some embodiments, the top of the support limiter is provided with an inclined guide surface for vertically sliding the product into the product slot; according to the technical solution, when the product is placed in the product slot, the inclined guide surface is used to guide the product to slide to the specified position, so that the product information code can be quickly and accurately aligned with the refractive surface of the refractive prism, thereby improving the loading speed of the product to be tested.
[0012] In some embodiments, the carrier information code and the refracting prism are arranged on the same straight line; according to the technical solution, after the barcode scanner completes identifying the carrier information code, it moves to the top of the refracting prism to identify the product information code.
[0013] The test fixture comprises a frame, a conveying mechanism and the carrier mentioned above, the conveying mechanism is used to transport the carrier, the frame is provided with a barcode scanner, and the barcode scanner is used to scan the carrier information code and the product information code refracted by the refractive prism.
[0014] According to the technical solution, the test fixture can achieve the following beneficial effects:
[0015] When the test fixture is testing the product, after the barcode scanner completes scanning above the carrier information code, the carrier is moved or the barcode scanner is moved through the conveying mechanism so that the barcode scanner is located above the refracting prism. At this time, the laser emitted by the barcode scanner is bent 90° after passing through the refracting prism to illuminate the product information code on the side of the product and reflect. The laser is refracted again by the refracting prism and returns to the barcode scanner to complete the scanning action. Therefore, when binding the product and the carrier barcode scan, there is no need to set up a robot or action to flip the product side so that the product information code on the side of the product is aligned with the barcode scanner for the barcode scanner to scan the product information code. Therefore, during the entire test process, the actions of the test process are reduced, the process of the automated test line is shortened, and the influence of multiple product posture adjustment and positioning on the accuracy is eliminated. In addition, the individual scanning steps of each product can be merged into batch scanning to reduce repetitive time, thereby improving the efficiency of automated testing.
[0016] In some embodiments, the frame is installed with a screw module that drives the barcode scanning gun to move from above the carrier information code to above the refracting prism; according to the technical solution, when the conveying mechanism is a rotating disk or other non-linear horizontal transport carrier mechanism, after the barcode scanning gun is located above the carrier information code and completes scanning, the barcode scanning gun can be driven by the screw module to move to above the refracting prism to complete scanning the product information code. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the specific implementation of the present invention, the following is a brief description of the drawings and reference numerals required to be used in the description of the specific implementation.
[0018] Figure 1 It is a structural schematic diagram of the test fixture of the utility model;
[0019] Figure 2 It is a structural schematic diagram of the carrier of the utility model;
[0020] Figure 3 yes Figure 2 A partial enlarged view of the portion A shown;
[0021] Figure 4 yes Figure 2 A partial enlarged view of the B portion is shown, and the mounting groove portion shown in the figure is not installed with a refractive prism;
[0022] Figure 5 It is a structural schematic diagram of the product slot of the utility model with products placed therein;
[0023] Figure 6 yes Figure 5 A partial enlarged view of the C portion is shown;
[0024] Figure 7 It is a partial cross-sectional view of the product slot of the utility model with the product placed therein.
[0025] Reference numerals:
[0026] 1. Carrier board; 11. Carrier information code; 2. Positioning insert; 21. Product slot; 22. Clamping position; 23. Support rod; 24. Support limiter; 25. Inclined guide surface; 3. Mounting slot; 31. Refractive prism; 41. Barcode scanner; 42. Screw module; 51. Product; 52. Product information code. DETAILED DESCRIPTION
[0027] In order to make the purpose, technical solution and advantages of the utility model more clear, this specific implementation method refers to the accompanying drawings to further describe the utility model in detail.
[0028] This specific embodiment provides a carrier with a reflector and a test fixture.
[0029] like Figures 2 to 7 As shown, a carrier with a reflector described in this specific embodiment is applied to a test fixture, and includes a carrier plate 1, and a carrier information code 11 is provided on the upper surface of the carrier plate 1. The carrier plate 1 is installed with a positioning insert 2, and the positioning insert 2 is provided with a product slot 21 for placing a product 51, and the side wall of the product 51 is provided with a product information code 52, and the two ends of the product slot 21 are provided with a clamping position 22 for fixing the two ends of the product 51.
[0030] A mounting groove 3 is provided on the side of the product groove 21, and a refractive prism 31 is slid into and fixed in the mounting groove 3. The carrier information code 11 and the refractive prism 31 are arranged on the same straight line. The refractive prism 31 is used to refract the product information code 52 on the side of the product 51 to the upper surface of the carrier 1. The refractive prism 31 maintains a certain distance from the product 51.
[0031] A supporting rod 23 is provided on the side of the product slot 21, which is located next to the mounting slot 3 and is used to support the middle part of the product 51. The supporting rod 23 is provided with a supporting limiter 24 for keeping a certain distance between the product 51 and the refractive prism 31 and preventing the product 51 from deforming. The top of the supporting limiter 24 is provided with an inclined guide surface 25 for vertically sliding the product 51 into the product slot 21.
[0032] The following is the use process of the vehicle with a reflector:
[0033] The product 51 is placed in the product slot 21, the clamping position 22 fixes the two ends of the product 51, and the supporting rod 23 supports the middle of the product 51. After that, after the barcode scanner 41 of the test fixture completes the code scanning above the carrier information code 11, the carrier is moved or the barcode scanner 41 is moved through the conveying mechanism so that the barcode scanner 41 is located above the refractive prism 31. At this time, the laser emitted by the barcode scanner 41 is bent 90° after passing through the refractive prism 31 to irradiate the product information code 52 on the side of the product 51 and reflect. The laser is refracted again by the refractive prism 31 and returns to the barcode scanner 41 to complete the code scanning action, and finally the product 51 and the carrier are scanned and bound.
[0034] like Figures 1 to 7 As shown, the test fixture described in this specific embodiment includes a frame and a carrier, and the frame is equipped with a conveying mechanism and a screw module 42.
[0035] The conveying mechanism is used for transporting a carrier, and the carrier comprises a carrier plate 1 , and a carrier information code 11 is provided on the upper surface of the carrier plate 1 . The carrier plate 1 is installed with a positioning insert 2, and the positioning insert 2 is provided with a product slot 21 for placing the product 51. The side wall of the product 51 is provided with a product information code 52, and the two ends of the product slot 21 are provided with a clamping position 22 for fixing the two ends of the product 51; the side of the product slot 21 is provided with a mounting slot 3, and a refractive prism 31 is slid into and fixed in the mounting slot 3. The carrier information code 11 and the refractive prism 31 are arranged on the same straight line. The refractive prism 31 is used to refract the product information code 52 on the side of the product 51 to the upper surface of the carrier plate 1, and the refractive prism 31 maintains a certain distance from the product 51; the side of the product slot 21 is provided with a supporting rod 23 located next to the mounting slot 3 and used to support the middle part of the product 51, and the supporting rod 23 is provided with a supporting limiter 24 for maintaining a certain distance between the product 51 and the refractive prism 31 and preventing the product 51 from deforming, and the top of the supporting limiter 24 is provided with an inclined guide surface 25 for vertically sliding the product 51 into the product slot 21.
[0036] The screw module 42 drives a barcode scanner 41 , and the barcode scanner 41 is used to scan the carrier information code 11 and the product information code 52 refracted by the refracting prism 31 .
[0037] The following is the working process of the test fixture:
[0038] The product 51 is placed in the product slot 21, the clamping position 22 fixes the two ends of the product 51, and the supporting rod 23 supports the middle of the product 51. Thereafter, the screw module 42 drives the barcode scanner 41 to move above the carrier information code 11, and the barcode scanner 41 scans the carrier information code 11 to obtain the carrier information. Thereafter, the screw module 42 drives the barcode scanner 41 to move above the refractive prism 31. The laser emitted by the barcode scanner 41 is bent 90° after passing through the refractive prism 31 to irradiate the product information code 52 on the side of the product 51 and reflect. The laser is refracted again by the refractive prism 31 and returns to the barcode scanner 41, completing the scanning of the product information code 52 to obtain the product 51 information, so that the test fixture can realize the binding of the product 51 and the carrier scanning.
Claims
1. A carrier with a reflector, comprising a carrier plate (1), wherein a carrier information code (11) is provided on the upper surface of the carrier plate (1), characterized in that: The carrier plate (1) is provided with a positioning insert (2), the positioning insert (2) being provided with a product slot (21) for placing a product (51), the two ends of the product slot (21) being provided with clamping positions (22) for fixing the two ends of the product (51), the side edge of the product slot (21) being provided with a refractive prism (31) for refracting a product information code (52) on the side of the product (51) onto the upper surface of the carrier plate (1), the refractive prism (31) being maintained at a certain distance from the product (51).
2. A carrier with a reflector according to claim 1, characterized in that: A mounting groove (3) for allowing the refractive prism (31) to slide into and be fixed is provided on the side of the product groove (21).
3. A carrier with a reflector according to claim 2, characterized in that: A supporting rod (23) is provided on the side of the product slot (21) and is located next to the installation slot (3) and is used to support the middle part of the product (51).
4. A carrier with a reflector according to claim 3, characterized in that: The support rod (23) is provided with a support stopper (24) for maintaining a certain distance between the product (51) and the refractive prism (31) and preventing the product (51) from deforming.
5. A carrier with a reflector according to claim 4, characterized in that: The top of the support and stopper (24) is provided with an inclined guide surface (25) for vertically sliding the product (51) into the product slot (21).
6. A carrier with a reflector according to any one of claims 1 to 5, characterized in that: The vehicle information code (11) and the refractive prism (31) are arranged on the same straight line.
7. A test fixture, comprising a frame and a conveying mechanism, characterized in that: The conveying mechanism also includes the carrier according to claim 6, the conveying mechanism is used to transport the carrier, the frame is provided with a barcode scanning gun (41), and the barcode scanning gun (41) is used to scan the carrier information code (11) and the product information code (52) refracted by the refractive prism (31).
8. The test fixture according to claim 7, characterized in that: The frame is equipped with a screw module (42) for driving the barcode scanning gun (41) to move from above the carrier information code (11) to above the refractive prism (31).