Bilateral material collecting and discharging detection table for die-cutting product

Through the automated design of the double-sided material collection and discharge inspection table of the die-cut product, the problems of product instability and low efficiency and accuracy in the round knife die-cutting process are solved, efficient and accurate product inspection is achieved, and product pass rate is improved.

CN222774471UActive Publication Date: 2025-04-18SUZHOU AIKESI ELECTRONIC TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420926412.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2025-04-18
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

In the prior art, the die-cutting process of the circular knife leads to unstable die-cutting process, large deviations in product size and edges, which affects product yield, and manual inspection is time-consuming and low accuracy, affecting the pass rate of the striped products.

Method used

A die-cut product bilateral material retracting and discharging inspection table is designed, including a detection rack, a console and a equipment base, equipped with lighting lamps, material control structure, support structure and gear drive system. The distance sensor and air pressure telescopic cylinder are used to achieve automatic tightening and positioning of the product, and combined with the forward and reverse motors to control the rotation of the support pipe to achieve automatic detection of the product.

Benefits of technology

It improves the accuracy and efficiency of product testing, reduces the time and error of manual testing, improves the pass rate of the product, avoids product wear, and expands the scope of application of the testing table.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222774471U_ABST
    Figure CN222774471U_ABST
Patent Text Reader

Abstract

The utility model provides a bilateral material receiving and discharging detection table for die-cutting products, and relates to the field of detection. The die-cutting product double-side material collecting and discharging detection table comprises a detection frame, a control table and an equipment base, an illumination lamp is fixedly installed in the detection frame, material control structures and supporting structures are installed on the two sides of the detection frame, distance sensors are arranged on the two sides of the top of one supporting structure, and a gear driving structure is arranged between the two supporting structures. According to the die-cutting product bilateral winding and unwinding detection table, the working forward and reverse motors drive the supporting pipes fixedly connected with the output ends to rotate, so that the supporting pipes with the outer sides sleeved with product material coils rotate to unwind the product material coils, and the supporting pipes are controlled to rotate at a low speed; and the other supporting pipe rotates to wind the product, and the supporting pipe is controlled to rotate at a high speed. At the moment, the unfolded part of the product is tightened, the working illuminating lamp irradiates the tightened and unfolded position of the product, and workers can conveniently observe whether cracks and holes exist in the product or not.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to a testing platform, in particular to a double-sided material collecting and releasing testing platform for die-cut products, belonging to the technical field of testing. Background Art

[0002] The cutting and forming can be done by separate cutting in the circular knife die-cutting process, that is, first use a circular knife to form the outer contour of the product, and then use another circular knife to cut on the outer contour of the product to form a finished product with a narrow edge structure. However, the circular knife die-cutting process often causes unstable material flow during the die-cutting process, so that the processing process of the separate cutting method will have cutting deviations, resulting in large and small edges of the product, affecting the product yield and affecting the normal use of customers.

[0003] After die-cutting, some strip products need to be further inspected to see if they are qualified. The staff holds the strip products by hand for inspection, which is not only time-consuming but also has low inspection accuracy, affecting the qualified rate of the strip products. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] The purpose of the utility model is to provide a double-sided material collection and release inspection table for die-cut products in order to solve the above problems, so as to solve the problem that in the prior art, the staff hold the strip products by hand to inspect them, which is not only time-consuming but also has low inspection accuracy, thus affecting the qualified rate of the strip products.

[0006] (II) Technical solution

[0007] The utility model is realized through the following technical scheme: a double-sided material collection and release detection platform for die-cutting products, comprising a detection frame, a control console and an equipment base, a lighting lamp is fixedly installed inside the detection frame, material control structures and support structures are installed on both sides of the detection frame, distance sensors are arranged on both sides of the top of one of the support structures, a gear drive structure is arranged between the two support structures, the gear drive structure comprises a double-axis pneumatic telescopic cylinder and two transmission racks, the two transmission racks are meshed with transmission gears, and the two transmission gears are fixedly installed on the two support structures respectively.

[0008] Preferably, the material control structure includes a mounting frame, to which a forward and reverse motor is fixedly connected inside, and a support tube is fixedly connected to the output end of the forward and reverse motor. After the product roll is sleeved onto the outside of the support tube away from the distance sensor, one end of the product roll is fixedly connected to the other support tube, so that the product roll is limited by the two support tubes and passes through the top of the lighting lamp.

[0009] Preferably, the supporting structure includes a transmission shaft and two mounting seats, both of which are fixedly connected to the detection frame, one end of the transmission shaft passes through the two mounting seats and is fixedly connected to the transmission gear, one end of the transmission shaft passes through the two mounting seats and is fixedly connected to the transmission gear, the transmission shaft rotatably mounted on the mounting seats can rotate, and the transmission shaft is rotatably connected to the mounting seats.

[0010] Preferably, fixed plates are fixedly sleeved at both ends of the outer side of the transmission shaft, and a drag reduction shaft is rotatably connected between the two fixed plates. The drag reduction shaft rotatably connected between the two fixed plates supports and guides the tightening position of the product to avoid wear caused by contact and friction between the product and the detection frame.

[0011] Preferably, the two distance sensors are fixedly connected to the tops of the two mounting seats respectively, and the two distance sensors detect the distances from the two sides of the product, collect data for calculating the flatness of the two sides of the product, and improve the functionality of the inspection platform. The distance sensor is arranged on one side of one of the support tubes close to the lighting lamp.

[0012] Preferably, the double-axis pneumatic telescopic cylinder is fixedly connected to the rear side of the detection frame, and the two transmission racks are respectively fixedly connected to the telescopic ends of the two double-axis pneumatic telescopic cylinders. The double-axis pneumatic telescopic cylinders push the two transmission racks to move in opposite directions when they work, and the transmission gear drives the transmission shaft to rotate. The rotating transmission shaft drives the drag reduction shaft to rotate, tilt or move downward through the fixed plate.

[0013] Preferably, a guide block is fixedly connected to one side of the transmission rack, and a guide frame is sleeved on the outside of the guide block. The guide frame and the guide block cooperate to limit the transmission rack to ensure the stability of the movement of the transmission rack and avoid the rotation of the transmission shaft and the transmission gear under the action of the drag reduction shaft, the mounting seat and the product, thereby ensuring the stability of the product support. The guide frame is fixedly connected to the detection frame.

[0014] The utility model provides a double-sided material collection and release testing table for die-cut products, which has the following beneficial effects:

[0015] 1. The die-cut product double-sided unwinding and rewinding inspection platform, the working forward and reverse motor drives the support tube fixedly connected to the output end to rotate, so that the support tube with the product roll on the outside rotates to unwind the product roll, and controls it to rotate at a slower speed; the other support tube rotates to rewind the product, and controls the support tube to rotate at a faster speed. At this time, the unfolded part of the product is tightened, and the working lighting illuminates the position where the product is tightened and unfolded, so that the staff can observe whether there are cracks or holes in the product.

[0016] 2. The double-sided material collection and release inspection table for die-cut products has a drag reduction shaft rotatably connected between the two fixed plates to support and guide the product tensioning position to avoid wear caused by contact and friction between the product and the inspection frame, thereby reducing economic losses. The double-axis pneumatic telescopic cylinder drives the two transmission racks to move in opposite directions. At this time, the two transmission racks drive the meshing transmission gears to rotate, so that the transmission gears drive the transmission shaft to rotate. The rotating transmission shaft drives the drag reduction shaft to rotate, tilt or move downward through the fixed plate, and the distance between the lighting lamp and the product can be adjusted. The distance between the product and the lighting lamp can be adjusted according to different product characteristics, thereby improving the application scope of the inspection table composed of structures such as the inspection frame, control console, lighting lamp, inspection table, and material control structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the drag reduction shaft of the utility model;

[0019] Figure 3 for Figure 2 Schematic diagram of the C part structure;

[0020] Figure 4 It is a structural schematic diagram of the detection frame of the utility model.

[0021]

Main component symbol description

[0022] 1. Detection frame; 2. Illumination lamp; 3. Mounting frame; 4. Forward and reverse motors; 5. Support tube; 6. Control console; 7. Mounting seat; 8. Transmission shaft; 9. Fixing plate; 10. Distance sensor; 11. Drag reduction shaft; 12. Transmission gear; 13. Transmission rack; 14. Double-axis pneumatic telescopic cylinder; 15. Guide block; 16. Guide frame; 17. Equipment base. DETAILED DESCRIPTION

[0023] The embodiment of the utility model provides a double-sided material collection and release detection table for die-cut products.

[0024] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 , including a detection frame 1, a control console 6 and an equipment base 17. A lighting lamp 2 is fixedly installed inside the detection frame 1. Material control structures and supporting structures are installed on both sides of the detection frame 1. Distance sensors 10 are set on both sides of the top of one of the supporting structures. A gear driving structure is set between the two supporting structures. The gear driving structure includes a double-axis pneumatic telescopic cylinder 14 and two transmission racks 13. The two transmission racks 13 are meshed with transmission gears 12. The two transmission gears 12 are fixedly installed on the two supporting structures respectively.

[0025] When the utility model is in use: the equipment base 17 fixedly connected to the bottom of the detection frame 1 supports the detection frame 1, so that the material control structure installed on both sides of the detection frame 1 has sufficient operating space, which is convenient for installing the die-cut product roll. After the product roll is sleeved to the outside of the support tube 5 far away from the distance sensor 10, one end of the product roll is fixedly connected to the other support tube 5, so that the product roll is installed and limited by the two support tubes 5 and passes through the top of the lighting lamp 2. When the material control structure is controlled by the control console 6, the forward and reverse motor 4 fixedly connected inside the mounting frame 3 is operated, and the working forward and reverse motor 4 drives the support tube 5 fixedly connected to the output end to rotate, so that the support tube 5 with the product roll sleeved on the outside rotates to unwind the product roll, and controls it to rotate at a slower speed; the other support tube 5 rotates to rewind the product, and controls the support tube 5 to rotate at a faster speed. At this time, the unfolded part of the product is tightened, and the working lighting lamp 2 shines on the position where the product is tightened and unfolded, which is convenient for the staff to observe whether there are cracks or holes in the product.

[0026] A supporting structure includes a transmission shaft 8 and two mounting seats 7. The two mounting seats 7 are fixedly connected to the detection frame 1, and one end of the transmission shaft 8 passes through the two mounting seats 7 and is fixedly connected to the transmission gear 12. The transmission shaft 8 rotatably mounted on the mounting seats 7 can rotate. At the same time, fixed plates 9 are fixedly sleeved on both ends of the outer side of the transmission shaft 8, so that the drag reduction shaft 11 rotatably connected between the two fixing plates 9 supports and guides the tightening position of the product, avoids wear caused by contact friction between the product and the detection frame 1, and reduces economic losses.

[0027] Since one end of the transmission shaft 8 is fixedly connected to the transmission gear 12, the double-axis pneumatic telescopic cylinder 14 fixedly connected to the rear side of the control detection frame 1 is working, and the two telescopic ends of the double-axis pneumatic telescopic cylinder 14 are connected to the two transmission racks 13, so the double-axis pneumatic telescopic cylinder 14 works to push the two transmission racks 13 to move in opposite directions. At this time, the two transmission racks 13 drive the meshing transmission gear 12 to rotate, so that the transmission gear 12 drives the transmission shaft 8 to rotate, and the rotating transmission shaft 8 drives the drag reduction shaft 11 to rotate, tilt or move downward through the fixed plate 9, so as to adjust the distance between the lighting lamp 2 and the product. The distance between the product and the lighting lamp 2 can be adjusted according to different product characteristics, thereby improving the application scope of the detection platform composed of the detection frame 1, the control console 6, the lighting lamp 2, the detection platform, the material control structure and other structures.

[0028] The two distance sensors 10 are respectively installed on the top of two mounting seats 7 in the support structure for winding the product. The distance sensor 10 is set on one side of one of the support tubes 5 close to the lighting lamp 2. The two distance sensors 10 detect the position of the distance on both sides of the product, collect data for the flatness calculation of both sides of the product, and improve the functionality of the detection platform.

[0029] A guide block 15 is fixedly connected to one side of the transmission rack 13, and a guide frame 16 sleeved on the outside of the guide block 15 is fixedly connected to the detection frame 1, and the guide frame 16 and the guide block 15 cooperate to limit the transmission rack 13 to ensure the stability of the movement of the transmission rack 13, avoid the transmission shaft 8 and the transmission gear 12 from rotating under the action of the drag reduction shaft 11, the mounting seat 7, and the product, and ensure the stability of the product support.

[0030] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A die-cut product double-sided material collection and release testing platform, comprising a testing frame (1), a control console (6) and an equipment base (17), characterized in that: A lighting lamp (2) is fixedly installed inside the detection frame (1), and a material control structure and a support structure are installed on both sides of the detection frame (1), and distance sensors (10) are arranged on both sides of the top of one of the support structures. A gear drive structure is arranged between the two support structures, and the gear drive structure includes a double-axis pneumatic telescopic cylinder (14) and two transmission racks (13). The two transmission racks (13) are both meshed with transmission gears (12), and the two transmission gears (12) are fixedly installed on the two support structures respectively.

2. The die-cut product double-sided material collection and release inspection table according to claim 1, characterized in that: The material control structure comprises a mounting frame (3), a forward and reverse motor (4) is fixedly connected inside the mounting frame (3), and a support tube (5) is fixedly connected to the output end of the forward and reverse motor (4).

3. The die-cut product double-sided material collection and release inspection table according to claim 1, characterized in that: The supporting structure comprises a transmission shaft (8) and two mounting seats (7), wherein the two mounting seats (7) are fixedly connected to the detection frame (1), one end of the transmission shaft (8) passes through the two mounting seats (7) and is fixedly connected to the transmission gear (12), and the transmission shaft (8) is rotationally connected to the mounting seats (7).

4. The die-cut product double-sided material collection and release inspection table according to claim 3, characterized in that: Both ends of the outer side of the transmission shaft (8) are fixedly sleeved with fixing plates (9), and a drag reduction shaft (11) is rotatably connected between the two fixing plates (9).

5. The die-cut product double-sided material collection and release inspection table according to claim 3, characterized in that: The two distance sensors (10) are respectively fixedly connected to the tops of the two mounting seats (7), and the distance sensor (10) is arranged on a side of one of the support tubes (5) close to the illuminating lamp (2).

6. The die-cut product double-sided material collection and release inspection table according to claim 1, characterized in that: The biaxial pneumatic telescopic cylinder (14) is fixedly connected to the rear side of the detection frame (1), and the two transmission racks (13) are respectively fixedly connected to the telescopic ends of the two biaxial pneumatic telescopic cylinders (14).

7. The die-cut product double-sided material collection and release inspection table according to claim 1, characterized in that: A guide block (15) is fixedly connected to one side of the transmission rack (13); a guide frame (16) is sleeved on the outer side of the guide block (15); and the guide frame (16) is fixedly connected to the detection frame (1).