Wear-resistant wire cable

By setting multiple wear-resistant layers and other protective layers on the outer surface of the wire and cable, the problem of poor wear resistance of the cable is solved, and higher friction, extrusion and pull resistance are achieved, extending the service life of the cable.

CN222775018UActive Publication Date: 2025-04-18SHANGHAI OUKESEN WIRE & CABLE CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421317018.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-04-18
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

The wear resistance of existing wires and cables is poor and can easily be damaged due to friction with the ground, affecting their service life.

Method used

A wear-resistant wire and cable is designed, and a multi-layer protective structure is formed by providing a first wear-resistant layer (corne layer) and a second wear-resistant layer (polyurethane coating) on ​​the outer surface of the cable, and a support block, a waterproof layer, a fire-resistant layer, a pull-resistant layer and a high-temperature layer on the shielding layer.

Benefits of technology

Effectively prevent the cable sheath from being damaged during friction, improve the wear resistance of the cable, avoid damage caused by extrusion or pulling, and extend the service life of the cable.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222775018U_ABST
    Figure CN222775018U_ABST
Patent Text Reader

Abstract

The utility model discloses a wear-resistant wire cable, which relates to the technical field of wire cables and comprises a wire core, a supporting block and a shielding layer are arranged on the surface of the wire core, a fireproof layer is arranged on the outer surface of the shielding layer, an anti-pulling layer is arranged on the surface of the fireproof layer, and a waterproof layer is arranged on the surface of the anti-pulling layer. A high-temperature-resistant layer is arranged on the surface of the waterproof layer, a sheath is arranged on the surface of the high-temperature-resistant layer, and a first wear-resistant layer and a second wear-resistant layer are sequentially arranged on the outer surface of the sheath; the supporting block is located in the shielding layer. According to the utility model, the outer surface of the cable can be well protected through the first wear-resistant layer and the second wear-resistant layer, the sheath on the surface of the cable can be prevented from being damaged when being rubbed with the ground, the subsequent use of the cable can be prevented from being influenced, the cable can be prevented from being damaged when being extruded through the supporting blocks, and the tensile strength of the cable can be improved through the anti-pulling layer. The cable can be prevented from being damaged in the pulling process, and the cable can be protected to a certain extent.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of electric wires and cables, in particular to a wear-resistant electric wire and cable. Background Art

[0002] Wires and cables are wire products used to transmit electrical (magnetic) energy, information and realize electromagnetic energy conversion. Wires and cables in a broad sense are also referred to as cables. Cables in a narrow sense refer to insulated cables, which can be defined as: a collection of the following parts; one or more insulated cores, and their respective coatings, total protective layers and outer sheaths. Cables may also have additional uninsulated conductors. Current cables and wires have poor wear resistance. During use, friction with the ground can easily damage the sheath surface, which has a certain impact on the subsequent use of the cable. Utility Model Content

[0003] The utility model provides a wear-resistant electric wire and cable. The first wear-resistant layer and the second wear-resistant layer are provided to well protect the outer surface of the cable, thereby preventing the sheath on the surface of the cable from being damaged when rubbing against the ground, thereby affecting its subsequent use. At the same time, the support blocks are provided to prevent the cable from being damaged when squeezed, and the anti-pull layer is provided to prevent the cable from being damaged during the pulling process, thereby providing a certain degree of protection for the cable. In summary, the problems in the background technology are solved.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] A wear-resistant wire and cable comprises a wire core, a support block and a shielding layer are arranged on the surface of the wire core, a fireproof layer is arranged on the outer surface of the shielding layer, a tensile resistance layer is arranged on the surface of the fireproof layer, a waterproof layer is arranged on the surface of the tensile resistance layer, a high temperature resistant layer is arranged on the surface of the waterproof layer, a sheath is arranged on the surface of the high temperature resistant layer, and a first wear-resistant layer and a second wear-resistant layer are arranged on the outer surface of the sheath in sequence;

[0006] The supporting block is located inside the shielding layer, and the supporting block divides the inside of the shielding layer into four areas.

[0007] As a further description of the above technical solution:

[0008] The support block is made of heat-conducting rubber, and the horizontal base surface of the support block is in a "+" shape.

[0009] As a further description of the above technical solution:

[0010] The material of the fireproof layer is halogen-free flame-retardant polyethylene.

[0011] As a further description of the above technical solution:

[0012] The anti-pulling layer is a mesh-shaped metal wire.

[0013] As a further description of the above technical solution:

[0014] The material of the waterproof layer is rubber.

[0015] As a further description of the above technical solution:

[0016] The first wear-resistant layer is a diamond layer, and the second wear-resistant layer is a polyurethane coating.

[0017] In summary, due to the adoption of the above technical solution, the beneficial effects of the utility model are:

[0018] In the utility model, the first wear-resistant layer and the second wear-resistant layer can provide good protection for the outer surface of the cable, thereby preventing the sheath on the surface of the cable from being damaged when rubbing against the ground, thereby affecting its subsequent use. At the same time, the support block can also prevent the cable from being damaged when squeezed, and the anti-pull layer can prevent the cable from being damaged during the pulling process, thereby providing a certain degree of protection for the cable. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A schematic diagram of the structure of a wear-resistant wire and cable.

[0020] Legend:

[0021] 1. Wire core; 2. Support block; 3. Shielding layer; 4. Fireproof layer; 5. Anti-pulling layer; 6. Waterproof layer; 7. High temperature resistant layer; 8. Sheath; 9. First wear-resistant layer; 10. Second wear-resistant layer. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Reference Figure 1A wear-resistant wire and cable comprises a wire core 1, a support block 2 and a shielding layer 3 are arranged on the surface of the wire core 1, and a fireproof layer 4 is arranged on the outer surface of the shielding layer 3, a tensile resistance layer 5 is arranged on the surface of the fireproof layer 4, and a waterproof layer 6 is arranged on the surface of the tensile resistance layer 5, a high temperature resistant layer 7 is arranged on the surface of the waterproof layer 6, and a sheath 8 is arranged on the surface of the high temperature resistant layer 7, and a first wear-resistant layer 9 and a second wear-resistant layer 10 are arranged on the outer surface of the sheath 8 in sequence; the support block 2 is located inside the shielding layer 3, and the support block 2 divides the inside of the shielding layer 3 into four areas, the first wear-resistant layer 9 and the second wear-resistant layer 10 can play a good protective role on the outer surface of the cable to avoid cable friction damage, and the tensile resistance layer 5 can prevent the cable from being pulled and broken during use.

[0024] Furthermore, the support block 2 is made of heat-conducting rubber, and the transverse base surface of the support block 2 is in a "+" shape. The "+"-shaped support block 2 can provide good protection for the wire core 1 to avoid damage caused by squeezing.

[0025] Furthermore, the material of the fireproof layer 4 is halogen-free flame-retardant polyethylene. Adding halogen-free flame retardant to polyethylene can make it have good flame retardant properties. Halogen-free flame retardant is a new type of flame retardant material. Compared with traditional halogenated flame retardants, it has the advantages of environmental protection, anti-oxidation, and high temperature resistance. It has gradually become the preferred flame retardant for polyethylene materials; the working principle of halogen-free flame retardant is to inhibit the combustion of materials through chemical reactions or physical adsorption to prevent the spread of fire. According to the fire protection level of tinned copper stranded wire, 1%-5% of halogen-free flame retardant is generally added.

[0026] Furthermore, the anti-tear layer 5 is a mesh-shaped metal wire, which has excellent anti-tear property and durability, and can prevent the cable from breaking when being pulled.

[0027] Furthermore, the waterproof layer 6 is made of rubber, which has excellent electrical resistance and chemical resistance, as well as the advantages of high softness, good sealing, and strong anti-aging performance.

[0028] Furthermore, the first wear-resistant layer 9 is a corundum layer, and the second wear-resistant layer 10 is a polyurethane coating. The corundum can withstand high-intensity friction, impact and wear, and the polyurethane coating has excellent wear resistance, corrosion resistance and hardness. The corundum and polyurethane coating can improve the wear resistance of the outer surface of the sheath 8.

[0029] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A wear-resistant wire and cable, comprising a wire core (1), characterized in that: The surface of the wire core (1) is provided with a support block (2) and a shielding layer (3), and the outer surface of the shielding layer (3) is provided with a fireproof layer (4), the surface of the fireproof layer (4) is provided with a tensile resistance layer (5), and the surface of the tensile resistance layer (5) is provided with a waterproof layer (6), the surface of the waterproof layer (6) is provided with a high temperature resistant layer (7), and the surface of the high temperature resistant layer (7) is provided with a sheath (8), and the outer surface of the sheath (8) is provided with a first wear-resistant layer (9) and a second wear-resistant layer (10) in sequence; The support block (2) is located inside the shielding layer (3), and the support block (2) divides the inside of the shielding layer (3) into four areas.

2. The wear-resistant wire and cable according to claim 1, characterized in that: The support block (2) is made of heat-conducting rubber, and the horizontal base surface of the support block (2) is in the shape of a "+".

3. The wear-resistant wire and cable according to claim 1, characterized in that: The material of the fireproof layer (4) is halogen-free flame-retardant polyethylene.

4. The wear-resistant wire and cable according to claim 1, characterized in that: The anti-tension layer (5) is a mesh-shaped metal wire.

5. The wear-resistant wire and cable according to claim 1, characterized in that: The waterproof layer (6) is made of rubber.

6. The wear-resistant wire and cable according to claim 4, characterized in that: The first wear-resistant layer (9) is a corundum layer, and the second wear-resistant layer (10) is a polyurethane coating.