Voltage-withstanding charging pile cable
By using a compressive layer, wire braided layer, rubber pad and voltage ring design in the charging pile cable, the problem of easy damage to the charging pile cable in complex environments is solved, the voltage and extrusion resistance of the cable is improved, and the service life is extended.
Patent Information
- Application Number
- CN202421618296.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2034-07-09
AI Technical Summary
Existing charging pile cables are susceptible to external pressure squeeze, friction and pulling in complex environments, making it difficult to meet the needs of use in complex environments.
The cable design is adopted for voltage-resistant charging piles. The outer layer of the cable includes a compressive layer and a wire braided layer. The compressive layer is polyurethane material, and the steel wire braided layer provides mechanical strength. Rubber pads and pressure rings are installed on the outer circumference of the cable to enhance the anti-extrusion and friction resistance.
It improves the voltage resistance and extrusion resistance of the cable, reduces damage when exposed to external pressure and impact in complex environments, and extends the service life of the cable.
Smart Images

Figure CN222775025U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cables, and in particular to a pressure-resistant charging pile cable. Background Art
[0002] With the popularity of electric vehicles, charging piles are used more and more frequently as important supporting facilities for electric vehicles. As a bridge connecting charging piles and electric vehicles, the quality and performance of charging pile cables are directly related to charging efficiency and safety.
[0003] In the actual use of charging pile cables, due to the diversity of vehicle parking, the complexity of the charging environment and the irregularities of human operation, the cables are often easily squeezed, rubbed and pulled by external forces, causing cable damage and affecting the charging effect and safety. Traditional charging pile cables usually adopt ordinary cable structures, which have limited pressure resistance, anti-extrusion and anti-friction capabilities, and are difficult to meet the use requirements in complex environments. Utility Model Content
[0004] The purpose of the utility model is to solve the shortcomings of the prior art that due to the diversity of vehicle parking, the complexity of the charging environment and the irregularity of human operation, the pressure resistance and anti-extrusion and anti-friction capabilities are limited, and it is difficult to meet the use requirements in complex environments, and a pressure-resistant charging pile cable is proposed.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A pressure-resistant charging pile cable, comprising a cable core and a cable outer layer, wherein the cable outer layer is wrapped around the circumference of the cable core, the cable core is composed of a plurality of wire cores, the circumferential outer walls of the wire cores are all provided with an insulating layer, and the cable outer layer comprises a pressure-resistant layer and a steel wire braided layer;
[0007] The anti-pressure layer is made of polyurethane material and is arranged inside the circumference of the steel wire braided layer;
[0008] A plurality of cushion blocks are installed outside the circumference of the cable, and the cables all pass through the interior of the cushion blocks, which are made of rubber.
[0009] In a possible design, two protrusions are fixedly connected to one side of the cushion block, and a groove is provided on the other side of the protrusion, and the protrusion and the groove match each other.
[0010] In a possible design, a plurality of penetrating extrusion holes are provided on one side of the cushion block.
[0011] In a possible design, a plurality of friction grooves are provided on the surface of the pad.
[0012] In a possible design, a pressure-resistant ring is provided inside the spacer, and the pressure-resistant ring is located outside the circumference of the cable.
[0013] In a possible design, the outside of the multiple cores is wrapped with the same protective layer to protect the cores from being damaged.
[0014] In a possible design, a wear-resistant layer is provided between the pressure-resistant layer and the steel wire braided layer, and the wear-resistant layer is made of nylon material.
[0015] In a possible design, a metal shielding layer is provided outside the circumference of the steel wire braided layer.
[0016] In this application, when the voltage-resistant charging pile cable is in working condition, the wire core in the cable core is responsible for transmitting electrical energy, the insulation layer ensures electrical isolation between the wire cores to prevent short circuits, and the protective layer protects the wire core from external physical damage;
[0017] The compression layer in the outer layer of the cable is made of polyurethane material, which can provide good pressure resistance and prevent the cable from being damaged under high pressure. The wear-resistant layer increases the wear resistance of the cable and extends the service life of the cable. The steel wire braided layer provides mechanical strength and tensile resistance to ensure that the cable is not easy to break when subjected to external force. The metal shielding layer prevents electromagnetic interference and ensures the stability of power transmission.
[0018] The pad is installed outside the circumference of the cable to provide additional protection for the cable. The bump and groove design of the pad allows multiple pads to be spliced together to adapt to cables of different lengths. The extrusion hole and friction groove increase the elasticity and friction of the pad respectively to ensure that the pad is stably fixed on the cable. The pressure-resistant ring further enhances the pressure resistance of the cable in the pad area.
[0019] When the cable is subjected to external pressure or impact, the pads and pressure-resistant rings can absorb and disperse these forces, reducing damage to the cable core. At the same time, the structure of the cable outer layer also provides additional protection to ensure that the cable can work stably in harsh environments.
[0020] Beneficial effects:
[0021] In the utility model, the pressure-resistant charging pile cable described above adopts polyurethane material as the pressure-resistant layer on the outer layer of the cable, thereby improving the pressure-resistant performance of the cable. The pressure-resistant layer is arranged inside the circumference of the steel wire braided layer, thereby effectively enhancing the anti-extrusion ability of the cable, so that the cable is not easily deformed or damaged when subjected to external force extrusion.
[0022] In the utility model, a pressure-resistant charging pile cable is described, and a plurality of rubber pads are installed on the outside of the circumference of the cable, and the pads penetrate the cable, which effectively disperses the external pressure on the cable and further enhances the cable's anti-extrusion ability. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a schematic diagram of the cross-sectional structure of a pressure-resistant charging pile cable proposed in the utility model;
[0024] Figure 2 This is a schematic diagram of the cushion block structure of a pressure-resistant charging pile cable proposed in the utility model;
[0025] Figure 3 This is a schematic diagram of the side view structure of a cushion block of a pressure-resistant charging pile cable proposed by the utility model;
[0026] Figure 4 This is a schematic diagram of the cross-sectional structure of a pad block of a pressure-resistant charging pile cable proposed in the utility model.
[0027] In the figure: 1. Cable core; 2. Cable outer layer; 3. Wire core; 4. Insulation layer; 5. Protective layer; 6. Pressure-resistant layer; 7. Wear-resistant layer; 8. Steel wire braided layer; 9. Metal shielding layer; 10. Pad; 11. Friction groove; 12. Bump; 13. Groove; 14. Extrusion hole; 15. Pressure-resistant ring. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0029] Example 1
[0030] Reference Figure 1-Figure 4 , a cable, comprising: a cable core 1, a cable outer layer 2, a wire core 3, an insulating layer 4, a protective layer 5, a pressure-resistant layer 6, a wear-resistant layer 7, a steel wire braided layer 8, a metal shielding layer 9, a pad 10, a friction groove 11, a protrusion 12, a groove 13, an extrusion hole 14 and a pressure-resistant ring 15;
[0031] The cable core 1 is composed of a plurality of cores 3, and the circumferential outer wall of each core 3 is provided with an insulating layer 4 for preventing short circuits between the cores 3. The outer surfaces of the plurality of cores 3 are wrapped with the same protective layer 5 for protecting the cores 3 from being damaged.
[0032] The cable outer layer 2 is wrapped around the outside of the circumference of the cable core 1, and includes a pressure-resistant layer 6, a wear-resistant layer 7, a steel wire braided layer 8 and a metal shielding layer 9. The pressure-resistant layer 6 is made of polyurethane material and is arranged inside the circumference of the steel wire braided layer 8 to improve the pressure resistance of the cable. The wear-resistant layer 7 is arranged between the pressure-resistant layer 6 and the steel wire braided layer 8 to enhance the wear resistance of the cable. The steel wire braided layer 8 is used to increase the mechanical strength and tensile resistance of the cable. The metal shielding layer 9 is arranged outside the circumference of the steel wire braided layer 8 for electromagnetic shielding to prevent electromagnetic interference.
[0033] The present application can be used in the field of charging piles, and can also be used in other fields applicable to the present application.
[0034] Example 2
[0035] refer to Figure 1-Figure 4 , improved on the basis of Example 1:
[0036] A pressure-resistant charging pile cable, which is used in the field of charging piles;
[0037] A plurality of cushion blocks 10 are installed outside the circumference of the cable, and the cable runs through the cushion blocks 10. The cushion blocks 10 are made of rubber and have certain elasticity and pressure resistance. Two protrusions 12 are fixedly connected to one side of the cushion block 10, and a groove 13 is provided on the other side. The protrusions 12 and the grooves 13 cooperate with each other, so that the plurality of cushion blocks 10 can be spliced and connected to each other to form a longer protective structure.
[0038] One side of the gasket 10 is provided with multiple through extrusion holes 14, which can further increase the elasticity and pressure resistance of the gasket 10. The surface of the gasket 10 is provided with multiple friction grooves 11 to increase the friction between the gasket 10 and other surfaces to prevent sliding. The inside of the gasket 10 is provided with a pressure-resistant ring 15, which is located outside the circumference of the cable to further enhance the pressure resistance of the cable.
[0039] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A pressure-resistant charging pile cable, characterized in that: include: A cable core (1) and a cable outer layer (2), wherein the cable outer layer (2) is wrapped around the outside of the circumference of the cable core (1), the cable core (1) is composed of a plurality of wire cores (3), the circumferential outer walls of the wire cores (3) are all provided with an insulating layer (4), and the cable outer layer (2) includes a pressure-resistant layer (6) and a steel wire braided layer (8); The pressure-resistant layer (6) is made of polyurethane material, and the pressure-resistant layer (6) is arranged inside the circumference of the steel wire braided layer (8); A plurality of cushion blocks (10) are installed outside the circumference of the cable, the cables all pass through the interior of the cushion blocks (10), and the cushion blocks (10) are made of rubber material.
2. A voltage-resistant charging pile cable according to claim 1, characterized in that: Two protrusions (12) are fixedly connected to one side of the cushion block (10), and a groove (13) is provided on the other side of the protrusion (12), and the protrusion (12) and the groove (13) are matched with each other.
3. A pressure-resistant charging pile cable according to claim 2, characterized in that: One side of the cushion block (10) is provided with a plurality of penetrating extrusion holes (14).
4. A pressure-resistant charging pile cable according to claim 3, characterized in that: The surface of the cushion block (10) is provided with a plurality of friction grooves (11).
5. A pressure-resistant charging pile cable according to claim 4, characterized in that: A pressure-resistant ring (15) is provided inside the cushion block (10), and the pressure-resistant ring (15) is located outside the circumference of the cable.
6. A voltage-resistant charging pile cable according to claim 1, characterized in that: The outside of the plurality of wire cores (3) is wrapped with a same protective layer (5) for protecting the wire cores (3) from being damaged.
7. A voltage-resistant charging pile cable according to claim 1, characterized in that: A wear-resistant layer (7) is provided between the pressure-resistant layer (6) and the steel wire braided layer (8), and the wear-resistant layer (7) is made of nylon material.
8. A pressure-resistant charging pile cable according to claim 7, characterized in that: A metal shielding layer (9) is provided outside the circumference of the steel wire braided layer (8).