Impact-resistant aluminum shell resistor

By using a load bearing mechanism, an external protection mechanism and an internal protection mechanism in the aluminum shell resistor, the problem that the prior art cannot buffer the impact force of the outer surface of the aluminum shell tube at the same time is solved, and higher impact resistance and use stability are achieved.

CN222775075UActive Publication Date: 2025-04-18SUZHOU DUFEI ELECTRICAL CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421394834.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-19
Publication Date
2025-04-18
Estimated Expiration
2034-06-19

AI Technical Summary

Technical Problem

The existing impact-resistant aluminum shell resistors cannot buffer and protect the impact force suffered by the outer surface of the aluminum shell tube at the same time, resulting in external deformation and affecting normal use.

Method used

The aluminum shell and tube are protected externally by load bearing mechanism and external protection mechanism, absorb internal impact force through the internal protection mechanism, and improve the practicality and universality of the resistor through the heat dissipation mechanism.

Benefits of technology

Effectively protect the outer surface of the aluminum shell and tube from impact force, improve the impact resistance and service life of the resistor, while ensuring the stability of the resistor under high temperature and overload conditions.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222775075U_ABST
    Figure CN222775075U_ABST
Patent Text Reader

Abstract

The utility model discloses an impact-resistant aluminum shell resistor, and particularly relates to the technical field of resistors, the impact-resistant aluminum shell resistor comprises an aluminum shell tube 1, the upper part of the outer surface of the aluminum shell tube 1 is sleeved with a bearing mechanism, the outer part of the bearing mechanism is fixedly connected with an outer protection mechanism, and the middle part of a fixing mechanism is fixedly connected with a heat dissipation mechanism. The inner surface of the first aluminum shell pipe is fixedly connected with an inner protection mechanism. According to the impact-resistant aluminum shell resistor disclosed by the utility model, the bearing mechanism can be used for bearing and fixing the outer protection mechanism, the outer protection mechanism can be used for protecting the shell of the aluminum shell tube I when the resistor is subjected to external impact force, and meanwhile, the aluminum shell tube I is mounted and fixed through the fixing mechanism; and under the action of the heat dissipation mechanism, heat emitted by the lower part of the resistor component in the working period can be dissipated, and the impact force suffered by the interior of the aluminum shell tube I can be absorbed through the inner protection mechanism, so that the practicability and the universality of the device are improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of resistors, in particular to an impact-resistant aluminum shell resistor. Background Art

[0002] Aluminum shell resistors are made of aluminum alloy with heat dissipation grooves on the surface. They are small in size and high in power. They are resistant to high temperatures and have strong overload capacity. They are also weather-resistant, high-precision, standard low-induction resistors, high stability, and strong architecture. They have good flexibility and multiple combination options, are good for mechanical protection, and are easy to install and use.

[0003] Chinese patent document CN215069473U discloses an impact-resistant aluminum shell resistor, including an aluminum shell tube and a resistor core, two resistor cores are arranged in parallel inside the aluminum shell tube, and the ends of the two resistor cores in the same direction are electrically connected by connecting copper wires. The interior of the aluminum shell tube is filled with fillers, and the inner wall of the aluminum shell tube is provided with a buffer layer. Sealing plates are embedded at both ends of the aluminum shell tube, and a foam pad is attached to the side wall of the sealing plate facing the inside of the aluminum shell tube. The foam pad can absorb impact force when the filler is laterally squeezed, reducing the pressure caused by the filler on the sealing plate, and a thin film is added to the side wall of the foam pad close to the filler to prevent the filler from entering the interior of the foam pad. When the pressure disappears, the foam pad recovers itself, so that the resistor can cope with multiple impacts.

[0004] During implementation, the above patent document can buffer the impact force exerted on the components inside the aluminum shell tube when subjected to external impact, but cannot buffer and protect the impact force exerted on the outer surface of the aluminum shell tube at the same time, causing the outer part of the aluminum shell tube to deform when subjected to impact force, thereby affecting the normal use of the aluminum shell resistor. Summary of the invention

[0005] The main purpose of the utility model is to provide an impact-resistant aluminum shell resistor, which can effectively solve the problem that the impact force suffered by the outer surface of the aluminum shell tube cannot be buffered and protected at the same time.

[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0007] An impact-resistant aluminum shell resistor comprises an aluminum shell tube, a bearing mechanism is sleeved on the upper part of the outer surface of the aluminum shell tube, an outer protective mechanism is fixedly connected to the outside of the bearing mechanism, a fixing mechanism is fixedly connected to the lower end of the outer surface of the aluminum shell tube, a heat dissipation mechanism is fixedly connected to the middle of the fixing mechanism, an inner protective mechanism is fixedly connected to the inner surface of the aluminum shell tube, and a resistor component is fixedly connected to the middle of the inner protective mechanism.

[0008] Preferably, the bearing mechanism comprises a U-shaped bearing frame, a plurality of through grooves communicating with the outside are spaced apart at the front end and the rear end of the upper end of the outer surface of the U-shaped bearing frame, and a T-shaped plate is symmetrically fixedly connected to the lower part of the inner surface of the U-shaped bearing frame.

[0009] Preferably, the outer protection mechanism comprises a tic-tac-toe-shaped fixing frame, a plurality of rubber balls are fixedly connected at intervals on a side of the outer surface of the tic-tac-toe-shaped fixing frame away from the outer surface of the U-shaped bearing frame, and the tic-tac-toe-shaped fixing frame is fixedly connected to the outside of the U-shaped bearing frame.

[0010] Preferably, the inner protection mechanism comprises a rectangular pressure-reducing tube, the left and right ends of the outer surface of the rectangular pressure-reducing tube are symmetrically fixedly connected with baffles, the inner cavity of the rectangular pressure-reducing tube is filled with an appropriate amount of filler, and the outer surface of the rectangular pressure-reducing tube is fixedly connected to an inner surface of the aluminum shell tube.

[0011] Preferably, the resistor component comprises two resistor cores, the left ends of the outer surfaces of the two resistor cores are fixedly connected with connecting pieces, and the two resistor cores are placed inside the filler.

[0012] Preferably, the fixing mechanism comprises a mounting frame, and the front and rear ends of the outer surface of the mounting frame are symmetrically provided with T-shaped grooves communicating with the outside.

[0013] Preferably, the heat dissipation mechanism includes a heat conducting plate, a plurality of heat conducting tubes are fixedly connected to the upper end of the outer surface of the heat conducting plate at intervals, and the lower ends of the outer surfaces of the rectangular pressure reducing tubes on the upper ends of the outer surfaces of the plurality of heat conducting tubes are fixedly connected, and the outer surface of the heat conducting plate is fixedly connected to the middle part of the mounting frame.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] The utility model can carry and fix the external protection mechanism through the bearing mechanism, and can protect the outer shell of the aluminum shell tube when subjected to external impact force through the external protection mechanism. At the same time, the aluminum shell tube is installed and fixed through the fixing mechanism, which improves the practicability of the device. Under the action of the heat dissipation mechanism, the heat generated by the lower part during the operation of the resistor component can be dissipated, and the impact force suffered by the inside of the aluminum shell tube can be absorbed through the internal protection mechanism. The resistor component can be connected to the outside to enable it to work, which improves the practicability and universality of the device.

[0016] The utility model respectively installs three groups of rubber balls on the upper end, front end and rear end of the outer surface of the U-shaped bearing frame, so that the aluminum shell tube 1 can buffer and offset the external impact force when it is subjected to the external impact force. At the same time, the rectangular pressure reducing tube can absorb the impact force suffered by the inside of the aluminum shell tube 1, thereby improving the practicability and universality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the bearing mechanism and the outer protection mechanism of the utility model;

[0019] Figure 3 It is a schematic diagram of the structure of the internal protection mechanism and resistor components of the utility model;

[0020] Figure 4 It is a structural schematic diagram of the fixing mechanism and the heat dissipation mechanism of the utility model.

[0021] In the figure: 1. Aluminum shell tube 1; 2. Carrying mechanism; 21. U-shaped carrying frame; 22. Through slot; 23. T-shaped plate; 3. External protection mechanism; 31. Well-shaped fixing frame; 32. Rubber ball; 4. Fixing mechanism; 41. Mounting frame; 42. T-shaped slot; 5. Heat dissipation mechanism; 51. Heat conducting plate; 52. Heat conducting pipe; 6. Internal protection mechanism; 61. Rectangular pressure reducing pipe; 62. Baffle; 63. Filler; 7. Resistor component; 71. Resistor core; 72. Connecting piece. DETAILED DESCRIPTION

[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0023] like Figure 1 As shown, an impact-resistant aluminum shell resistor includes an aluminum shell tube 1, a bearing mechanism 2 is sleeved on the upper part of the outer surface of the aluminum shell tube 1, which can realize the function of bearing and fixing the external protection mechanism 3, the outer side of the bearing mechanism 2 is fixedly connected with the external protection mechanism 3, which can realize the function of protecting the outer shell of the aluminum shell tube 1 when subjected to external impact force, a fixing mechanism 4 is fixedly connected to the lower end of the outer surface of the aluminum shell tube 1, which can realize the function of installing and fixing the aluminum shell tube 1, a heat dissipation mechanism 5 is fixedly connected to the middle part of the fixing mechanism 4, which can realize the function of dissipating the heat generated by the lower part of the resistor component 7 during operation, an internal protection mechanism 6 is fixedly connected to the inner surface of the aluminum shell tube 1, which can realize the function of absorbing the impact force suffered by the inside of the aluminum shell tube 1, and a resistor component 7 is fixedly connected to the middle part of the internal protection mechanism 6, which can realize the function of connecting with the outside to enable it to work.

[0024] In order to achieve the purpose of carrying and fixing the external protection mechanism 3, refer to Figure 2The bearing mechanism 2 includes a U-shaped bearing frame 21. The upper end, front end and rear end of the outer surface of the U-shaped bearing frame 21 are spaced apart with a plurality of through grooves 22 communicating with the outside world, which can dissipate the heat conducted by the aluminum shell tube 1. The lower part of the inner surface of the U-shaped bearing frame 21 is symmetrically fixedly connected with a T-shaped plate 23, which can facilitate the installation and disassembly of the external protection mechanism 3.

[0025] In order to achieve the purpose of protecting the aluminum shell tube 1 from external impact, refer to Figure 2 The outer protection mechanism 3 includes a well-shaped fixing frame 31, and a plurality of rubber balls 32 are fixedly connected at intervals on the side of the outer surface of the well-shaped fixing frame 31 away from the outer surface of the U-shaped bearing frame 21, which can buffer and absorb external impact force, and the well-shaped fixing frame 31 is fixedly connected to the outside of the U-shaped bearing frame 21.

[0026] In order to achieve the purpose of absorbing the impact force suffered by the aluminum shell tube 1, refer to Figure 3 The inner protection mechanism 6 includes a rectangular pressure reducing tube 61, and baffles 62 are symmetrically fixedly connected to the left and right ends of the outer surface of the rectangular pressure reducing tube 61, which can seal the filler 63 and fix the two connecting pieces 72 at the same time. The inner cavity of the rectangular pressure reducing tube 61 is filled with an appropriate amount of filler 63, which can support the two resistor cores 71 and conduct the heat generated by them. The outer surface of the rectangular pressure reducing tube 61 is fixedly connected to the inner surface of the aluminum shell tube 1.

[0027] In order to achieve the purpose of connecting to the outside world and making it work, refer to Figure 3 The resistor component 7 includes two resistor cores 71 , and the left ends of the outer surfaces of the two resistor cores 71 are fixedly connected with connecting pieces 72 , and the two resistor cores 71 are placed inside the filler 63 .

[0028] In order to achieve the purpose of installing and fixing the aluminum shell tube 1, refer to Figure 4 The fixing mechanism 4 includes a mounting frame 41, which can fix the heat conducting plate 51. The front and rear ends of the outer surface of the mounting frame 41 are symmetrically provided with T-shaped grooves 42 that communicate with the outside world, which can guide the installation of the U-shaped bearing frame 21.

[0029] In order to achieve the purpose of dissipating the heat generated by the lower part of the resistor component 7 during operation, refer to Figure 4 The heat dissipation mechanism 5 includes a heat conducting plate 51, and a plurality of heat conducting pipes 52 are fixedly connected to the upper end of the outer surface of the heat conducting plate 51 at intervals, and the upper end of the outer surface of the plurality of heat conducting pipes 52 is fixedly connected to the lower end of the outer surface of the rectangular pressure reducing pipe 61, and the outer surface of the heat conducting plate 51 is fixedly connected to the middle part of the mounting frame 41.

[0030] When the two resistor cores 71 emit a large amount of heat during operation, the heat is conducted to the rectangular pressure reducing tube 61 through the filler 63. After being absorbed by the rectangular pressure reducing tube 61, the heat is conducted to the heat conducting plate 51 through a number of heat conducting tubes 52, and finally the heat is dissipated to the outside through the heat conducting plate 51.

[0031] The working principle of the utility model is as follows: the U-shaped carrying frame 21 is installed on the upper part of the outer surface of the aluminum shell tube 1 through two T-shaped plates 23 along the corresponding T-shaped groove 42 cavity. When the aluminum shell tube 1 is subjected to external impact force, the impact force can be buffered and absorbed under the protection of a plurality of rubber balls 32. At the same time, the impact force suffered by the inside of the aluminum shell tube 1 can be effectively absorbed by the rectangular pressure reducing tube 61. When the two resistor cores 71 emit a large amount of heat during operation, the heat is conducted to the rectangular pressure reducing tube 61 through the filling material 63. After being absorbed by the rectangular pressure reducing tube 61, the heat will be conducted to the heat conducting plate 51 through a plurality of heat conducting tubes 52, and finally the heat will be dissipated to the outside through the heat conducting plate 51.

[0032] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. An impact-resistant aluminum shell resistor, comprising an aluminum shell tube (1), characterized in that: The upper portion of the outer surface of the aluminum shell tube (1) is sleeved with a bearing mechanism (2), the outer portion of the bearing mechanism (2) is fixedly connected to an outer protective mechanism (3), the lower end of the outer surface of the aluminum shell tube (1) is fixedly connected to a fixing mechanism (4), the middle portion of the fixing mechanism (4) is fixedly connected to a heat dissipation mechanism (5), the inner surface of the aluminum shell tube (1) is fixedly connected to an inner protective mechanism (6), and the middle portion of the inner protective mechanism (6) is fixedly connected to a resistor component (7).

2. The impact-resistant aluminum shell resistor according to claim 1, characterized in that: The bearing mechanism (2) comprises a U-shaped bearing frame (21), a plurality of through slots (22) communicating with the outside are arranged at intervals at the front end and the rear end of the upper end of the outer surface of the U-shaped bearing frame (21), and a T-shaped plate (23) is symmetrically fixedly connected to the lower part of the inner surface of the U-shaped bearing frame (21).

3. The impact-resistant aluminum shell resistor according to claim 2, characterized in that: The outer protection mechanism (3) comprises a well-shaped fixing frame (31), a side of the outer surface of the well-shaped fixing frame (31) away from the outer surface of the U-shaped bearing frame (21) having a plurality of rubber balls (32) fixedly connected at intervals, and the well-shaped fixing frame (31) is fixedly connected to the outside of the U-shaped bearing frame (21).

4. The impact-resistant aluminum shell resistor according to claim 1, characterized in that: The inner protection mechanism (6) comprises a rectangular pressure-reducing tube (61), the left and right ends of the outer surface of the rectangular pressure-reducing tube (61) being symmetrically fixedly connected to baffles (62), the inner cavity of the rectangular pressure-reducing tube (61) being filled with a proper amount of filler (63), and the outer surface of the rectangular pressure-reducing tube (61) being fixedly connected to the inner surface of the first aluminum shell tube (1).

5. The impact-resistant aluminum shell resistor according to claim 4, characterized in that: The resistor component (7) comprises two resistor cores (71), the left ends of the outer surfaces of the two resistor cores (71) are fixedly connected to connecting pieces (72), and the two resistor cores (71) are placed inside the filler (63).

6. The impact-resistant aluminum shell resistor according to claim 1, characterized in that: The fixing mechanism (4) comprises a mounting frame (41), and the front and rear ends of the outer surface of the mounting frame (41) are symmetrically provided with T-shaped grooves (42) communicating with the outside.

7. The impact-resistant aluminum shell resistor according to claim 4, characterized in that: The heat dissipation mechanism (5) comprises a heat conducting plate (51), the upper end of the outer surface of the heat conducting plate (51) being fixedly connected to a plurality of heat conducting tubes (52) at intervals, and the upper ends of the outer surfaces of the plurality of heat conducting tubes (52) are fixedly connected to the lower ends of the outer surfaces of the rectangular pressure reducing tubes (61), and the outer surface of the heat conducting plate (51) is fixedly connected to the middle portion of the mounting frame (41).

Citation Information

Patent Citations

  • Impact-resistant aluminum shell resistor

    CN215069473U