Electronic component manufacturing winding device

Abstract

The utility model discloses an electronic component manufacturing winding device which comprises a bottom plate, the bottom plate is installed on external equipment, an installation mechanism is arranged on the bottom plate, the installation mechanism comprises a first motor, a fixing sleeve, an inserting rod, a threaded sleeve, a pushing sleeve, a clamping mechanism, a chuck, a side plate, an ejector rod and a reciprocating mechanism, the first motor is installed on the bottom plate, and the fixing sleeve is installed on the bottom plate. The fixing sleeve is in threaded connection to the extending end of the first motor, the inserting rod is slidably connected into the fixing sleeve, and due to the arrangement of the mounting mechanism, especially the design of the first motor and the fixing sleeve, the winding device can conveniently replace the chuck to adapt to electronic devices of different sizes and shapes; the push sleeve drives the sliding block to slide under the action of the thrust bearing, so that the chuck is fixed or released, the design allows an operator to quickly replace the chuck, complex operation steps are not needed, and the convenience and efficiency of equipment are greatly improved.

Description

Technical Field

[0001] The utility model relates to the technical field of electronic component manufacturing and winding, and more specifically, to an electronic component manufacturing and winding device. Background Art

[0002] There is a common problem in the technical field of existing electronic component manufacturing winding devices. These devices are usually used to accurately wind wires on electronic components, such as inductors, transformers, etc. However, these winding devices often lack flexibility, especially when replacing chucks to accommodate electronic components of different sizes and shapes. Since the chuck is fixed on the device, it means that when winding is required for different types of electronic components, the operator may need to spend extra time and effort to replace or adjust the chuck, which undoubtedly reduces the convenience and efficiency of the equipment.

[0003] This inconvenience is particularly evident in actual operation. In the electronics manufacturing industry, the production line may need to process multiple types of electronic components at the same time, and each component may require different winding methods and parameters. If the chuck of the winding device cannot be replaced quickly and conveniently, the efficiency of the production line will be affected, which may lead to production delays and increased costs. In addition, frequent chuck replacement may increase the labor intensity of the operator and reduce job satisfaction. Utility Model Content

[0004] 1. Technical issues to be solved

[0005] In view of the problems existing in the prior art, the utility model provides a winding device for manufacturing electronic components to solve the technical problems mentioned in the background technology.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an electronic component manufacturing winding device, comprising a base plate, which is mounted on an external device, and a mounting mechanism is arranged on the base plate, and the mounting mechanism comprises a first motor, a fixed sleeve, an insertion rod, a threaded sleeve, a push sleeve, a clamping mechanism, a chuck, a side plate, a push rod and a reciprocating mechanism, wherein the first motor is mounted on the base plate, the fixed sleeve is threadedly connected to the protruding end of the first motor, the insertion rod is slidably connected in the fixed sleeve, the chuck is mounted on the insertion rod, the threaded sleeve is threadedly connected to the side wall of the fixed sleeve, the push sleeve is coaxially mounted on the threaded sleeve, and the push sleeve is slidably connected in the fixed sleeve, the clamping mechanism is cooperatively connected to the fixed sleeve and the insertion rod, the side plate is mounted on the base plate, the push rod is slidably connected to the side plate, and the reciprocating mechanism is mounted on the side plate.

[0008] The utility model is further configured that a limiting plate is provided on the side wall of the fixing sleeve, the limiting plate is fitted on the extended end of the first motor, and the design of the limiting plate ensures the limiting of the fixing sleeve.

[0009] The utility model is further configured such that the clamping mechanism includes a reducing platform and a sliding block, the reducing platform is mounted on the inner wall of the fixed sleeve, the sliding block is slidably connected to the reducing platform, the sliding block abuts against the side wall of the insertion rod, a receiving sleeve is slidably provided on the insertion rod, and the receiving sleeve is rotatably connected in the pushing sleeve, and the design of the clamping mechanism ensures the convenience of clamping.

[0010] The utility model is further configured that a plurality of sliders are provided, and each slider is provided with a push spring, a thrust bearing is fitted on the push sleeve, and a plurality of push springs are in contact with the thrust bearing, and the design of the push spring ensures the pushing of the slider.

[0011] The utility model is further configured that a positioning sleeve is provided in the fixing sleeve, a positioning groove is provided in the positioning sleeve, the insertion rod is slidably connected in the positioning groove, and the design of the positioning groove ensures the synchronous rotation of the insertion rod and the fixing sleeve.

[0012] The utility model is further configured that the insertion rod is provided with a round head, and the design of the round head ensures the convenience of inserting the insertion rod.

[0013] The utility model is further configured that the reciprocating mechanism includes a second motor and a cam, the second motor is mounted on the side plate, the cam is mounted on the protruding end of the second motor, the push rod abuts against the side wall of the cam, and the design of the reciprocating mechanism ensures the continuity of winding.

[0014] The utility model is further configured that a spring is sleeved on the push rod, and a wire roller is clamped on the push rod, one end of the spring presses against the side wall, and the other end of the spring abuts against the wire roller, and the design of the wire roller ensures the continuity of the output wire.

[0015] (III) Beneficial effects

[0016] Compared with the prior art, the utility model provides a winding device for manufacturing electronic components, which has the following beneficial effects:

[0017] 1. The setting of the installation mechanism, especially the design of the first motor and the fixed sleeve, enables the winding device to easily replace the chuck to adapt to electronic devices of different sizes and shapes. By rotating the threaded sleeve, the push sleeve drives the slider to slide under the action of the thrust bearing, thereby fixing or releasing the chuck. This design allows the operator to quickly replace the chuck without complicated operating steps, greatly improving the convenience and efficiency of the equipment.

[0018] 2. The clamping mechanism realizes the stable fixation of the chuck through the design of the reducing table and the slider. Multiple sliders slide along the reducing table under the action of the push spring, thereby providing appropriate pressure to fix the chuck. This design ensures the stability and reliability of the chuck during the winding process and avoids the winding error caused by the loosening of the chuck. At the same time, the design of the slider allows the operator to adjust the fixing force of the chuck as needed to adapt to different types of electronic devices, thereby improving the flexibility and adaptability of the winding device.

[0019] 3. The reciprocating mechanism includes a second motor and a cam, which provides precise control for the winding process. When the electronic component is fixed on the chuck, the cable on the wire roller can move back and forth along the electronic component, thereby achieving precise winding. The second motor drives the cam to rotate, thereby causing the ejector rod and the wire roller to reciprocate. This design makes the winding process smoother and more efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the overall structure of a winding device for manufacturing electronic components in the utility model;

[0021] Figure 2 It is a structural schematic diagram of the installation mechanism in the utility model;

[0022] Figure 3 For the utility model Figure 2 A schematic cross-sectional structure diagram of ;

[0023] Figure 4 It is a structural schematic diagram of the fixing sleeve in the utility model;

[0024] Figure 5 It is a structural schematic diagram of the sliding block in the utility model.

[0025] In the figure: 1, bottom plate; 2, first motor; 3, fixed sleeve; 4, insert rod; 5, threaded sleeve; 6, push sleeve; 7, chuck; 8, side plate; 9, push rod; 10, limit plate; 11, reducer; 12, slider; 13, receiving sleeve; 14, push spring; 15, thrust bearing; 16, positioning sleeve; 17, round head; 18, second motor; 19, cam; 20, spring; 21, wire roller; 101, positioning groove. DETAILED DESCRIPTION

[0026] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0027] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0028] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.

[0029] See also Figure 1-5 , a winding device for manufacturing electronic components, comprising a base plate 1, the base plate 1 is mounted on an external device, a mounting mechanism is arranged on the base plate 1, the mounting mechanism comprises a first motor 2, a fixed sleeve 3, an insertion rod 4, a threaded sleeve 5, a push sleeve 6, a clamping mechanism, a chuck 7, a side plate 8, a push rod 9 and a reciprocating mechanism, the first motor 2 is mounted on the base plate 1, the fixed sleeve 3 is threadedly connected to the protruding end of the first motor 2, the insertion rod 4 is slidably connected in the fixed sleeve 3, the chuck 7 is mounted on the insertion rod 4, the threaded sleeve 5 is threadedly connected to the side wall of the fixed sleeve 3, the push sleeve 6 is coaxially mounted on the threaded sleeve 5, and the push sleeve 6 is slidably connected in the fixed sleeve 3, the clamping mechanism is cooperatively connected to the fixed sleeve 3 and the insertion rod 4, the side plate 8 is mounted on the base plate 1, the push rod 9 is slidably connected to the side plate 8, the reciprocating mechanism It is installed on the side plate 8, and a limit plate 10 is provided on the side wall of the fixed sleeve 3. The limit plate 10 is fitted on the protruding end of the first motor 2. The clamping mechanism includes a reducing platform 11 and a slider 12. The reducing platform 11 is installed on the inner wall of the fixed sleeve 3, and the slider 12 is slidably connected to the reducing platform 11. The slider 12 abuts on the side wall of the insertion rod 4. A receiving sleeve 13 is slidably provided on the insertion rod 4, and the receiving sleeve 13 is rotatably connected in the push sleeve 6. There are multiple sliders 12, and each slider 12 is provided with a push spring 14. A thrust bearing 15 is fitted on the push sleeve 6, and multiple push springs 14 abut against the thrust bearing 15. A positioning sleeve 16 is provided in the fixed sleeve 3, and a positioning groove 101 is provided in the positioning sleeve 16. The insertion rod 4 is slidably connected in the positioning groove 101, and a round head 17 is provided on the insertion rod 4.

[0030] In this embodiment, when the corresponding chuck 7 needs to be replaced, the insertion rod 4 is first inserted into the fixed sleeve 3, and then the insertion rod 4 is slidably connected in the positioning groove 101, and then the threaded sleeve 5 is rotated. Since the threaded sleeve 5 is threadedly connected to the outer wall of the fixed sleeve 3, it can drive the sliding of the push sleeve 6, and then drive multiple push springs 14 under the action of the thrust bearing 15 to make the slider 12 slide along the diameter reducing platform 11, and then make the slider 12 contact the insertion rod 4, so that the corresponding chuck 7 can be fixed, and then the corresponding electronic component can be fixed. Since the insertion rod 4 is inserted into the positioning groove 101, when the fixed sleeve 3 rotates, the insertion rod 4 can rotate accordingly, so the chuck 7 can rotate accordingly, thereby ensuring that the electronic component rotates accordingly.

[0031] See also Figure 1 As an implementation of the reciprocating mechanism: the reciprocating mechanism includes a second motor 18 and a cam 19, the second motor 18 is mounted on the side plate 8, the cam 19 is mounted on the protruding end of the second motor 18, the push rod 9 abuts against the side wall of the cam 19, a spring 20 is sleeved on the push rod 9, and a wire roller 21 is clamped on the push rod 9, one end of the spring 20 abuts against the side wall, and the other end of the spring 20 abuts against the wire roller 21.

[0032] More specifically, when it is necessary to wind the electronic component, the electronic component is first clamped on the chuck 7, and then the wire on the wire roller 21 is wound around the electronic component, the electronic component is driven to rotate by the first motor 2, and then the cam 19 is driven to rotate by the second motor 18, so the push rod 9 will reciprocate with the rotation of the cam 19, so the wire roller 21 can move the cable back and forth along the electronic component, thereby completing the winding process.

[0033] In summary, when the overall device is in use or running: when the corresponding chuck 7 needs to be replaced, first insert the insertion rod 4 into the fixed sleeve 3, then slide the insertion rod 4 into the positioning groove 101, and then rotate the threaded sleeve 5. Since the threaded sleeve 5 is threadedly connected to the outer wall of the fixed sleeve 3, it can drive the sliding of the push sleeve 6, and then drive multiple push springs 14 under the action of the thrust bearing 15 to make the slider 12 slide along the diameter reducing platform 11, and then make the slider 12 contact the insertion rod 4, so that the corresponding chuck 7 can be fixed, and then the corresponding electronic component can be fixed. Since the insertion rod 4 is inserted into the positioning groove 101, when the fixed sleeve 3 rotates, the insertion rod 4 can rotate accordingly, so the chuck 7 can rotate accordingly, thereby ensuring that the electronic component rotates accordingly.

[0034] When it is necessary to wind the electronic component, the electronic component is first clamped on the chuck 7, and then the wire on the wire roller 21 is wound around the electronic component, the electronic component is driven to rotate by the first motor 2, and then the cam 19 is driven to rotate by the second motor 18, so the push rod 9 will reciprocate with the rotation of the cam 19, so the wire roller 21 can move the cable back and forth along the electronic component, thereby completing the winding process.

[0035] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.

Claims

1. A winding device for manufacturing electronic components, comprising a base plate (1), characterized in that: The base plate (1) is mounted on an external device. The base plate (1) is provided with a mounting mechanism, which comprises a first motor (2), a fixed sleeve (3), an insertion rod (4), a threaded sleeve (5), a push sleeve (6), a clamping mechanism, a chuck (7), a side plate (8), a push rod (9) and a reciprocating mechanism. The first motor (2) is mounted on the base plate (1). The fixed sleeve (3) is threadedly connected to the protruding end of the first motor (2). The insertion rod (4) is slidably connected in the fixed sleeve (3). The chuck (7) is mounted on the insertion rod (4). The threaded sleeve (5) is threadedly connected to the side wall of the fixed sleeve (3). The push sleeve (6) is coaxially mounted on the threaded sleeve (5), and the push sleeve (6) is slidably connected in the fixed sleeve (3). The clamping mechanism is cooperatively connected to the fixed sleeve (3) and the insertion rod (4). The side plate (8) is mounted on the base plate (1). The push rod (9) is slidably connected to the side plate (8). The reciprocating mechanism is mounted on the side plate (8).

2. The electronic component manufacturing winding device according to claim 1, characterized in that: A limiting plate (10) is provided on the side wall of the fixing sleeve (3), and the limiting plate (10) is fitted on the protruding end of the first motor (2).

3. The electronic component manufacturing winding device according to claim 2, characterized in that: The clamping mechanism comprises a diameter reducing platform (11) and a sliding block (12). The diameter reducing platform (11) is mounted on the inner wall of the fixed sleeve (3). The sliding block (12) is slidably connected to the diameter reducing platform (11). The sliding block (12) abuts against the side wall of the insertion rod (4). A receiving sleeve (13) is slidably provided on the insertion rod (4). The receiving sleeve (13) is rotatably connected to the pushing sleeve (6).

4. The electronic component manufacturing winding device according to claim 3, characterized in that: A plurality of sliders (12) are provided, and each slider (12) is provided with a push spring (14). A thrust bearing (15) is fitted on the thrust sleeve (6), and a plurality of the push springs (14) are in contact with the thrust bearing (15).

5. The electronic component manufacturing winding device according to claim 4, characterized in that: A positioning sleeve (16) is arranged inside the fixing sleeve (3), a positioning groove (101) is provided inside the positioning sleeve (16), and the insertion rod (4) is slidably connected in the positioning groove (101).

6. The electronic component manufacturing winding device according to claim 5, characterized in that: The insertion rod (4) is provided with a round head (17).

7. The electronic component manufacturing winding device according to claim 1, characterized in that: The reciprocating mechanism comprises a second motor (18) and a cam (19). The second motor (18) is mounted on the side plate (8). The cam (19) is mounted on the protruding end of the second motor (18). The push rod (9) abuts against the side wall of the cam (19).

8. The electronic component manufacturing winding device according to claim 7, characterized in that: A spring (20) is sleeved on the push rod (9), and a line roller (21) is clamped on the push rod (9), one end of the spring (20) presses against the side wall, and the other end of the spring (20) abuts against the line roller (21).

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