Capacitor assembling machine guide unloading mechanism

By designing a capacitance machine guide unloading mechanism with an inclined guide plate and an electric push rod/motor drive strike assembly, the problem of slow capacitor discharge speed and difficulty in classification of unqualified products in the prior art is solved, and the effect of efficient classification and rapid unloading is achieved.

CN222775148UActive Publication Date: 2025-04-18ANHUI RONGQIANG ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202421480636.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-04-18
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

The existing capacitor assembly unloading mechanism affects the discharge speed of the capacitor due to the soft rubber layer, and the unqualified products are mixed and discharged with qualified products, resulting in difficulty in classification and reduced production efficiency.

Method used

A capacitance machine guide unloading mechanism is designed, including an inclined guide plate fixed to the discharge port of the capacitance machine. Qualified and unqualified discharge channels are provided on the guide plate, and rapid and classified unloading is achieved through electric push rods and motor-driven knocking components.

Benefits of technology

The classification and collection of qualified and unqualified capacitors is realized, which improves working efficiency and accelerates the unloading speed of capacitors.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a capacitor assemblage machine guide unloading mechanism, which comprises a material guide plate which is fixed at a discharge port of a capacitor assemblage machine and is arranged in an inclined shape, a feed port is reserved at the upper end of the left side of the material guide plate, and the left side and the right side of the material guide plate are respectively provided with a qualified material discharge channel and an unqualified material discharge channel. A through opening is formed in the middle of the material guide plate, a door plate is rotationally installed on the lower side of the through opening, and meanwhile a control piece is installed between the material guide plate and the door plate and used for driving the door plate to rotate; two rotating rods are mounted at the lower end of the material guide plate through bearings, knocking assemblies are mounted between the outer sides of the two rotating rods and the material guide plate at equal intervals, and the knocking assemblies are used for knocking the material guide plate. According to the guiding discharging mechanism of the capacitor assembling machine, through the arrangement of the qualified discharging channel and the unqualified discharging channel, classified collection of qualified capacitors and unqualified capacitors is achieved, the working efficiency is improved, and meanwhile the discharging speed of the capacitors can be increased.
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Description

Technical Field

[0001] The utility model relates to the technical field of assembling machine unloading, in particular to a guiding unloading mechanism for a capacitor assembling machine. Background Art

[0002] Capacitors are one of the most important basic electronic components in electronic engineering. They play the role of filtering, coupling, bypassing, etc. in electronic circuits and are widely used in communication equipment, audio-visual systems, household appliances, instrumentation, etc. When producing capacitors, an assembly machine is required. The assembly machine is used for automatic assembly. After production is completed, the aluminum electrolytic capacitors will be discharged through the unloading mechanism.

[0003] In the patent application with the authorization publication number CN212952439U, the authorization publication date 2021-04-13, and the name "Guided Buffering Discharge Device for Electrolytic Capacitor Assembly Machine", the metal discharge rack includes a mounting portion, a discharge portion integrally formed with the mounting portion and bent, the discharge portion includes a discharge plate, and a baffle plate bent upward 90° on both sides of the discharge plate; the bending angle between the mounting portion and the discharge portion is 135°, so that after the mounting portion is fixedly installed with the machine discharge part, the inclination of the discharge portion can be set at an angle of 45°, which can not only buffer the product, but also quickly export the product;

[0004] During the actual use of the above-mentioned device, the setting of the soft rubber layer will affect the discharge speed of the capacitor, and when unqualified capacitors appear, the unqualified products will be mixed with qualified products and discharged, making it inconvenient to classify the unqualified products, taking up extra time of the staff and reducing production efficiency.

[0005] Therefore, we propose a capacitor assembly machine guide unloading mechanism to solve the above problems. Utility Model Content

[0006] 1. Technical problems to be solved by the utility model:

[0007] The purpose of the utility model is to provide a guide unloading mechanism for a capacitor assembly machine to solve the problems in the current market raised by the above background technology.

[0008] 2. Technical solution:

[0009] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a capacitor assembly machine guide unloading mechanism, comprising a guide plate fixed to the capacitor assembly machine discharge port and arranged in an inclined shape, a feed port is reserved at the left upper end of the guide plate, and a qualified discharge channel and an unqualified discharge channel are respectively arranged on the left and right sides of the guide plate, and a through opening is opened in the middle of the guide plate, and a door panel is rotatably installed at the lower side of the through opening, and a control member is installed between the guide plate and the door panel, and the control member is used to drive the door panel to rotate;

[0010] The lower end bearing of the guide plate is provided with two rotating rods, and knocking components are installed at equal intervals between the outer sides of the two rotating rods and the guide plate, and the knocking components are used for knocking the guide plate.

[0011] Furthermore, the feed port and the qualified discharge channel are interconnected, and the feed port is connected to the unqualified discharge channel through a through port.

[0012] Through the above technical solution, qualified products and unqualified products can be discharged through the qualified discharge channel and the unqualified discharge channel respectively.

[0013] Furthermore, the control component includes an electric push rod fixed on the material guide plate, the output end of the electric push rod is rotatably connected to a connecting rod, and the end of the connecting rod is rotatably mounted on the side of the door panel.

[0014] Through the above technical solution, when the electric push rod is started, the connecting rod can be used to drive the door panel to rotate.

[0015] Furthermore, a synchronous belt assembly is installed between the ends of the two rotating rods, and the other end of one of the rotating rods is connected to the output end of the motor, and the motor is fixedly installed at the lower end of the guide plate.

[0016] Through the above technical solution, after the motor rotates, it can drive the two rotating rods to rotate synchronously.

[0017] Furthermore, the knocking assembly includes a vibration plate fixed to the lower end of the guide plate and four fixing frames fixed to the outside of the rotating rod at equal angles, a movable plate is rotatably mounted on the end of the fixing frame, and a torsion spring is installed between the movable plate and the fixing frame, and the shortest distance from the vibration plate to the rotating rod is smaller than the maximum distance from the movable plate to the rotating rod.

[0018] Through the above technical solution, when the rotating rod rotates, it can drive the movable plate to knock the vibration plate.

[0019] Furthermore, the fixing frames installed on the two adjacent striking components form an angle of 45 degrees.

[0020] Through the above technical solution, the vibration frequency is increased and the discharge is accelerated.

[0021] 3. Beneficial effects:

[0022] By adopting the technical solution provided by the utility model, compared with the prior art, the utility model capacitor assembly machine guide unloading mechanism realizes the classified collection of qualified capacitors and unqualified capacitors through the setting of qualified discharge channels and unqualified discharge channels, improves work efficiency, and can also increase the unloading speed of capacitors. The specific contents are as follows:

[0023] When the existing testing equipment detects unqualified capacitors, the electric push rod is started to rotate the door panel installed on the guide plate and the connecting rod connected to the output end of the electric push rod is used to rotate and open the opening. Under the guidance of the rotated door panel, the unqualified capacitors can enter the unqualified discharge channel from the feed port to achieve centralized collection, reduce the operation time of the staff, and improve work efficiency.

[0024] When the guide plate is used for unloading, the motor is started. Under the action of the synchronous belt assembly, the motor drives the two rotating rods to rotate synchronously. After the rotating rod rotates, the fixed frame can be used to drive the movable plate to rotate synchronously. During the rotation of the movable plate, it strikes the vibration plate, and the vibration plate transmits the vibration to the guide plate, so that the capacitor located on the guide plate can realize fast unloading. At the same time, due to the angle between the fixed frames installed on the two adjacent knocking assemblies, the adjacent vibration plates can be struck at different times, thereby increasing the vibration frequency and further accelerating the discharge of materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a schematic diagram of the overall side-view stereoscopic structure of the utility model;

[0026] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model when the door panel is closed;

[0027] Figure 3 This is a schematic diagram of the three-dimensional structure of the utility model as a whole from another perspective;

[0028] Figure 4 It is a schematic diagram of the three-dimensional structure of the rotating rod of the utility model from a side view.

[0029] In the figure: 1. material guide plate; 2. material feed port; 3. qualified material discharge channel; 4. unqualified material discharge channel; 5. control part; 51. electric push rod; 52. connecting rod; 6. door panel; 7. through port; 8. rotating rod; 9. synchronous belt assembly; 10. motor; 11. knocking assembly; 111. fixing frame; 112. movable plate; 113. torsion spring; 114. vibration plate. DETAILED DESCRIPTION

[0030] In order to facilitate the understanding of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "page", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0032] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0033] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed", "provided with", etc. should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. Example

[0034] See also Figure 1-4A capacitor assembly machine guide unloading mechanism comprises a guide plate 1 fixed to a discharge port of the capacitor assembly machine and arranged in an inclined shape, a feed port 2 is reserved at the upper left end of the guide plate 1, and a qualified discharge channel 3 and an unqualified discharge channel 4 are respectively arranged on the left and right sides of the guide plate 1, and a through opening 7 is opened in the middle of the guide plate 1, and a door plate 6 is rotatably installed at the lower side of the through opening 7, and a control member 5 is installed between the guide plate 1 and the door plate 6, and the control member 5 is used to drive the door plate 6 to rotate; the feed port 2 and the qualified discharge channel 3 are interconnected, and the feed port 2 is connected to the unqualified discharge channel 4 through the through opening 7; the control member 5 comprises an electric push rod 51 fixed to the guide plate 1, and the output end of the electric push rod 51 is rotatably connected to a connecting rod 52, and the end of the connecting rod 52 is rotatably installed on the side of the door plate 6;

[0035] Combination Figure 1-2 As shown, when the existing detection equipment detects unqualified capacitors, the electric push rod 51 is started, and the output end of the electric push rod 51 uses the connecting rod 52 connected to the door panel 6 to drive the door panel 6 installed on the guide plate 1 to rotate, open the through hole 7, and under the guidance of the rotated door panel 6, the unqualified capacitors can enter the unqualified discharge channel 4 from the feed port 2 to achieve centralized collection, reduce the operation time of the staff, and improve the work efficiency;

[0036] Two rotating rods 8 are installed on the bearing at the lower end of the guide plate 1, and knocking components 11 are installed at equal intervals between the outer sides of the two rotating rods 8 and the guide plate 1, and the knocking components 11 are used to knock the guide plate 1; a synchronous belt component 9 is installed between the ends of the two rotating rods 8, and the other end of one of the rotating rods 8 is connected to the output end of the motor 10, and the motor 10 is fixedly installed at the lower end of the guide plate 1; the knocking component 11 includes a vibration plate 114 fixed to the lower end of the guide plate 1 and four fixing frames 111 fixed to the outer sides of the rotating rods 8 at equal angles, and a movable plate 112 is rotatably installed at the end of the fixing frame 111, and a torsion spring 113 is installed between the movable plate 112 and the fixing frame 111, and the shortest distance from the vibration plate 114 to the rotating rod 8 is less than the maximum distance from the movable plate 112 to the rotating rod 8; the fixing frames 111 installed on two adjacent knocking components 11 form an angle of 45 degrees;

[0037] Combination Figure 3-4As shown, when the guide plate 1 is used for unloading, the motor 10 is started. Under the action of the synchronous belt assembly 9, the motor 10 drives the two rotating rods 8 to rotate synchronously. After the rotating rod 8 rotates, the fixed frame 111 can be used to drive the movable plate 112 to rotate synchronously. During the rotation of the movable plate 112, it strikes the vibration plate 114. The vibration plate 114 transmits the vibration to the guide plate 1, so that the capacitor located on the guide plate 1 can realize fast unloading. At the same time, due to the angle between the fixed frames 111 installed on the two adjacent knocking assemblies 11, the adjacent vibration plates 114 can be struck at different times, thereby increasing the vibration frequency and further accelerating the discharge of materials.

[0038] Working principle: When using the capacitor assembly machine guide unloading mechanism, Figure 1-4 As shown, first, the capacitor is tested by a testing device (not shown in the figure). The testing device is an existing well-known technology, such as the testing mechanism disclosed in the patent with the authorization publication number CN110895250B and the name of the capacitor testing machine. When an unqualified capacitor is detected, the electric push rod 51 is started, and the door panel 6 is driven to rotate through the connecting rod 52 to open the through port 7. Under the guidance of the rotated door panel 6, the unqualified capacitor can enter the unqualified discharge channel 4 from the feed port 2 to achieve centralized collection, reduce the operation time of the staff, and improve the work efficiency. When unloading, the motor 10 is started at the same time to drive the movable plate 112 to knock the vibration plate 114. The vibration plate 114 transmits the vibration to the guide plate 1, so that the capacitor located on the guide plate 1 can be quickly unloaded. At the same time, due to the angle between the fixing frames 111 installed on the two adjacent knocking components 11, the adjacent vibration plates 114 can be knocked at different times, thereby increasing the vibration frequency and further accelerating the discharge.

[0039] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

[0040] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A capacitor assembly machine guide unloading mechanism, characterized in that: The invention comprises a guide plate (1) fixed to a discharge port of a capacitor assembly machine and arranged in an inclined shape, wherein a feed port (2) is reserved at the upper left end of the guide plate (1), and a qualified discharge channel (3) and an unqualified discharge channel (4) are respectively arranged on the left and right sides of the guide plate (1), and a through opening (7) is opened in the middle of the guide plate (1), and a door plate (6) is rotatably installed at the lower side of the through opening (7), and a control member (5) is installed between the guide plate (1) and the door plate (6), and the control member (5) is used to drive the door plate (6) to rotate; Two rotating rods (8) are installed on the bearing at the lower end of the guide plate (1), and knocking components (11) are installed at equal intervals between the outer sides of the two rotating rods (8) and the guide plate (1), and the knocking components (11) are used to knock the guide plate (1).

2. A capacitor assembly machine guide unloading mechanism according to claim 1, characterized in that: The feed port (2) and the qualified discharge channel (3) are interconnected, and the feed port (2) is connected to the unqualified discharge channel (4) through a through port (7).

3. The capacitor assembly machine guide unloading mechanism according to claim 1, characterized in that: The control component (5) comprises an electric push rod (51) fixed on the material guide plate (1), the output end of the electric push rod (51) is rotatably connected to a connecting rod (52), and the end of the connecting rod (52) is rotatably mounted on the side of the door panel (6).

4. The capacitor assembly machine guide unloading mechanism according to claim 1, characterized in that: A synchronous belt assembly (9) is installed between the ends of the two rotating rods (8), and the other end of one of the rotating rods (8) is connected to the output end of the motor (10), and the motor (10) is fixedly installed on the lower end of the guide plate (1).

5. The capacitor assembly machine guide unloading mechanism according to claim 1, characterized in that: The knocking assembly (11) comprises a vibration plate (114) fixed to the lower end of the guide plate (1) and a fixing frame (111) fixed to the outside of the rotating rod (8) at four equal angles, a movable plate (112) is rotatably mounted on the end of the fixing frame (111), a torsion spring (113) is mounted between the movable plate (112) and the fixing frame (111), and the shortest distance from the vibration plate (114) to the rotating rod (8) is shorter than the maximum distance from the movable plate (112) to the rotating rod (8).

6. The capacitor assembly machine guide unloading mechanism according to claim 1, characterized in that: The fixing frames (111) installed on two adjacent striking components (11) form an angle of 45 degrees.

Citation Information

Patent Citations

  • Capacitance testing machine

    CN110895250B

  • Guide buffer unloading device for electrolytic capacitor assemblage machine

    CN212952439U