Electric welding machine power plug structure and electric welding machine

By directly fixing the power plug structure to the housing of the welding machine, the problems of high cost and limited working radius of the existing welding machine are solved, and a lower cost and more flexible welding machine design is achieved, which is suitable for a wide range of applications.

CN222775650UActive Publication Date: 2025-04-18SHANGHAI GREATWAY WELDING EQUIP CO LTD
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Patent Information

Application Number
CN202421576170.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-04
Publication Date
2025-04-18
Estimated Expiration
2034-07-04

AI Technical Summary

Technical Problem

The existing welding machines are costly, the working radius is limited by the length of the power cord, and the split welding clamp and ground clamp increase the cost.

Method used

The power plug structure is directly fixed to the housing of the welding machine, eliminating the use of the power cord. The modular plug structure can be used to replace different types of plugs according to needs.

Benefits of technology

It reduces the production cost of the welding machine, improves the flexibility and versatility of use, and can adjust the working radius without the need for split settings, and is suitable for a wide range of promotion and application.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an electric welding machine power plug structure and an electric welding machine, the electric welding machine power plug structure comprises a plug body and a pin, the pin extends forwards from a matching surface of the plug body, a first mounting part and a fastener fixing part are arranged in the plug body, a shell of the electric welding machine is provided with a second mounting part and a fastener mounting part, and the second mounting part and the fastener mounting part are arranged in the plug body. The first installation part of the plug body and the second installation part of the shell are matched in an embedded mode, and the fastener fixing part of the plug body and the fastener installation part of the shell are fixedly connected through a fastener, so that the plug structure is fixedly installed on the shell of the electric welding machine. The power plug structure is directly and fixedly installed on the shell of the electric welding machine, use of a power line is omitted, the production cost of the whole electric welding machine is reduced, and the use mode and the application scene of the electric welding machine are more flexible.
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Description

Technical Field

[0001] The present application relates to the technical field of welding equipment, and in particular to a power plug structure of an electric welder and an electric welder. Background Art

[0002] The general environment of the welding machine industry is becoming more and more demanding in terms of cost control. The use scenarios of welding machines are becoming more and more extensive, and more and more welding machines are used in families, but the frequency of use is not high. At this time, miniaturized, low-cost welding machines are increasingly accepted by end consumers. Under such a background, it is necessary to develop welding machines with lower cost and more compactness under the premise of ensuring reliable product quality and no functional degradation, so that welding machines are more suitable for wide promotion and application. Existing welding machines are generally connected to an external power supply through a power cord, which makes the cost of the welding machine higher, and the working radius of the welding machine is limited by the length of the power cord. In the prior art, there is also a welding machine that uses a split welding clamp and a grounding clamp to adjust the working radius, and this type of welding machine also has a higher cost. Summary of the invention

[0003] In response to the problems in the prior art, the purpose of the present application is to provide a power plug structure for an electric welding machine and an electric welding machine, in which the power plug structure is directly fixedly installed on the housing of the electric welding machine, eliminating the use of a power cord, which is conducive to reducing the overall production cost of the electric welding machine, and the usage and application scenarios of the electric welding machine are more flexible.

[0004] An embodiment of the present application provides a power plug structure for an electric welding machine, comprising a plug body and a pin, wherein the pin extends forward from a mating surface of the plug body, wherein a first mounting portion and a fastener fixing portion are provided in the plug body, wherein a second mounting portion and a fastener mounting portion are provided in a housing of the electric welding machine, wherein the first mounting portion of the plug body and the second mounting portion of the housing form an embedded fit, and the fastener fixing portion of the plug body and the fastener mounting portion of the housing are fixedly connected by a fastener, so that the plug structure is fixedly mounted on the housing of the electric welding machine.

[0005] In some embodiments, the plug structure is fixedly mounted on the housing of the electric welder along a direction perpendicular to a horizontal working plane of the plug structure.

[0006] In some embodiments, the first mounting portion includes a mounting groove, and the second mounting portion includes a mounting column, and the mounting column is embedded in the mounting groove.

[0007] In some embodiments, the shell of the electric welder includes a first shell and a second shell, the inner wall of the first shell is provided with a first mounting column, the inner wall of the second shell is provided with a second mounting column, and the first mounting column and the second mounting column extend in a direction perpendicular to the working horizontal plane of the plug structure respectively.

[0008] In some embodiments, the mounting post has a quadrilateral cross-section.

[0009] In some embodiments, the fastener is a screw, the fastener fixing portion is a screw hole, the fastener mounting portion includes a screw column, and the screw is inserted into the screw hole and the screw column.

[0010] In some embodiments, the shell includes a first shell and a second shell, the fastener mounting portion includes a first screw column provided on the first shell and a second screw column provided on the second shell, and the screw is sequentially passed through the second screw column, the screw hole and the first screw column along a direction perpendicular to the working horizontal plane of the plug structure.

[0011] In some embodiments, the first surface of the plug body is provided with a notch extending to the mating surface, and the notch is located between the two pins.

[0012] In some embodiments, a grounding spring is disposed on the second surface of the plug body, and a grounding wire pressing hole is disposed at one end of the grounding spring.

[0013] In some embodiments, at least one first crimping hole is provided at the rear end of the pin, and at least one second crimping hole is provided at the tail end of the plug body.

[0014] The embodiment of the present application further provides an electric welder, comprising a housing and the electric welder power plug structure, wherein the electric welder power plug structure is installed on the housing of the electric welder.

[0015] The electric welding machine power plug structure and the electric welding machine provided in this application have the following advantages:

[0016] The present application directly fixes the power plug structure on the housing of the electric welding machine, eliminating the use of a power cord, which is beneficial to reducing the overall production cost of the electric welding machine. Users can use it with the power strip they need, and the purpose of adjusting the working radius can be achieved without the need to separately set up the welding clamp and the grounding clamp. The use method and application scenario of the electric welding machine with the power plug structure are more flexible, and the plug structure is a modular structure. Different types of plug structures can be replaced according to usage requirements for assembly with the housing of the electric welding machine, so that the electric welding machine with the power plug structure has higher versatility and is more suitable for wide promotion and application. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Other features, objects and advantages of the present application will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings.

[0018] Figure 1 and Figure 2 This is a schematic diagram of the structure of a welding machine power plug structure according to an embodiment of the present application;

[0019] Figure 3 It is a structural schematic diagram of the cooperation between the power plug structure of the electric welding machine and the second housing of the electric welding machine according to one embodiment of the present application;

[0020] Figure 4 is a structural schematic diagram of a first housing of an electric welding machine according to an embodiment of the present application;

[0021] Figure 5 It is a structural schematic diagram of an electric welding machine according to an embodiment of the present application.

[0022] Reference numerals:

[0023] 1 First housing 7031 mating surface

[0024] 101 First mounting column 704 Screw hole

[0025] 102 First screw column 705 Second wire pressing hole

[0026] 2 Grounding clamp 706 Grounding wire crimping hole

[0027] 3 Movement module 707 grounding spring

[0028] 301 circuit board 708 notch

[0029] 4 Welding clamp 709 first crimping hole

[0030] 7 Plug structure 8 Second housing

[0031] 701 Pin 801 Second mounting post

[0032] 702 Mounting slot 802 Second screw column

[0033] 703 Plug body 9 Screw DETAILED DESCRIPTION

[0034] The example embodiments will now be described more fully with reference to the accompanying drawings. However, the example embodiments can be implemented in a variety of forms and should not be construed as being limited to the embodiments set forth herein; on the contrary, these embodiments are provided so that the present application will be comprehensive and complete, and the concept of the example embodiments will be fully conveyed to those skilled in the art. The same reference numerals in the figures represent the same or similar structures, and thus their repeated descriptions will be omitted. "Or" and "or" in the specification may both mean "and" or "or". Although the terms "upper", "lower", "between", etc. may be used in this specification to describe different exemplary features and elements of the present application, these terms are used herein only for convenience, such as according to the directions of the examples described in the accompanying drawings. Nothing in this specification should be construed as requiring a specific three-dimensional direction of the structure to fall within the scope of the present application. Although "first" or "second" etc. are used in this specification to represent certain features, they are only used to represent the function, and are not used as a limitation on the number and importance of specific features.

[0035] like Figures 1 to 5 As shown, the embodiment of the present application provides a welding machine power plug structure 7 and a welding machine including the power plug connector 7, wherein the welding machine includes the power plug structure 7 and a housing, and the power plug structure 7 is fixedly mounted on the housing of the welding machine. Figure 1 and Figure 2 As shown, the plug structure 7 includes a plug body 703 and a pin 701. The pin 701 is formed in the plug body 703 by encapsulation, and the pin 701 is formed from the mating surface 7031 (marked at Figure 3 ) extends forward. The rear end of the pin 701 is provided with a first wire pressing hole 709. In this embodiment, the first wire pressing hole 709 is an M3 threaded hole, which can press the wire by locking the M3 screw. Figure 1 As shown, the first surface of the plug body 703 (the upper surface of the plug body 703 in this embodiment) is provided with a notch 708 extending to the mating surface, and the notch 708 is located between the two pins 701. The notch 708 can constrain the left-right direction or the up-down direction of the pins 701. Figure 2 As shown, the second surface of the plug body 703 (the lower surface of the plug body 703 in this embodiment) is provided with a grounding spring 707, and one end of the grounding spring 707 is provided with a grounding wire pressing hole 706, so the grounding wire can be grounded through the grounding wire pressing hole 706 on the grounding spring 707, which meets the safety design. The tail of the pin 701 body is provided with a second pressing hole 705, and when necessary, the wire can be pressed by screws and a pressing cover plate to improve the reliability of the wire connection.

[0036] like Figures 3 to 5As shown, the housing of the electric welder includes a first housing 1 and a second housing 8, and the electric welder also includes a core module 3, a welding clamp 4 and a grounding clamp 2. The core module 3 includes a circuit board 301 and various components arranged on the surface of the circuit board 301. The welding clamp 4 and the grounding clamp 2 are fixed to the core module 3. The pin 701 is electrically connected to the core module 3 through a wire to input an external AC power supply into the core module 3, and the core module 3 is powered. After processing the external power supply, the core module 3 outputs a driving DC power supply to the welding clamp 4.

[0037] In this embodiment, the plug body 703 is provided with a first mounting portion and a fastener fixing portion. The housing of the electric welder is provided with a second mounting portion and a fastener mounting portion. The first mounting portion of the plug body 703 is embedded with the second mounting portion of the housing, and the fastener fixing portion of the plug body 703 is fixedly connected with the fastener mounting portion of the housing by a fastener, so that the plug structure 7 is directly fixedly installed on the housing of the electric welder, eliminating the use of a power cord, which is conducive to reducing the overall production cost of the electric welder, and the user can use it with the power strip he needs when using it, and the purpose of adjusting the working radius can be achieved without the need to separately set the welding clamp clamp 4 and the grounding clamp 2. The use method and application scenario of the electric welder with the power plug structure 7 are more flexible.

[0038] In this embodiment, the first mounting portion includes a mounting groove 702, and the second mounting portion includes a mounting column, and the mounting column is embedded in the mounting groove 702. The fastener is a screw 9, and the fastener fixing portion is a screw hole 704. The fastener mounting portion includes a screw column, and the screw 9 is inserted into the screw hole 704 and the screw column. Figure 3 and Figure 4As shown, the housing of the electric welding machine includes a first housing 1 and a second housing 8, the inner wall of the first housing 1 is provided with a first mounting column 101, and the inner wall of the second housing 8 is provided with a second mounting column 801. In this embodiment, the cross-sections of the first mounting column 101 and the second mounting column 801 are both quadrilateral, and the cross-section of the mounting groove 702 is also quadrilateral, which can play a guiding role when the first mounting column 101 and the second mounting column 801 are inserted into the mounting groove 702, and also play a guiding and limiting role in the alignment assembly of the first housing 1 and the second housing 8, and prevent the plug structure 7 from rotating compared with the first housing 1 and the second housing 8, so as to maintain the assembly stability of the plug structure 7. The fastener mounting portion includes a first screw column 102 provided on the first housing 1 and a second screw column 802 provided on the second housing 8, and threaded holes are respectively provided in the first threaded column 102 and the second threaded column 802. Therefore, the first housing 1, the lower housing and the plug structure 7 can be fixedly installed together by only one screw 9. And the screw 9 is arranged at the edge of the housing, and will not occupy too much space inside the housing. Furthermore, even if the plug structure 7 is repeatedly plugged in and out during use of the electric welding machine, a stable and reliable connection between the plug structure 7 and the housing can be maintained.

[0039] In this embodiment, the plug structure 7 is fixedly mounted on the housing of the electric welder in a direction perpendicular to the working horizontal plane of the plug structure 7. The first mounting column 101 and the second mounting column 801 extend in a direction perpendicular to the working horizontal plane of the plug structure 7, respectively, and the mounting groove 702 also extends in a direction perpendicular to the working horizontal plane of the plug structure 7. The screw 9 is sequentially penetrated through the second screw column 802, the screw hole 704 and the first screw column 102 in a direction perpendicular to the working horizontal plane of the plug structure 7. The working horizontal plane of the plug structure 7 here refers to a plane perpendicular to the mating surface 7031 of the plug body 703, and the working horizontal plane is parallel to the upper surface or lower surface of the electric welder. After the plug structure 7 is installed on the housing of the electric welder, the electric welder is laid flat, and the mating surface 7031 of the plug structure 7 is vertical, which is easier to mate with the power socket.

[0040] When assembling the electric welder, the plug structure 7 is installed on the second housing 8, the second mounting column 801 is inserted into the mounting groove 702, and then the first housing 1 is assembled with the second housing 8, and the first mounting column 101 of the first housing 1 is inserted into the mounting groove 702. At this time, the centers of the first screw column 102, the screw hole 704 and the second screw column 802 are on the same straight line, and the screw 9 is sequentially inserted into the second screw column 802, the screw hole 704 and the first screw column 102, that is, the installation and fixation of the plug structure 7 is completed, and the assembly stability of the first housing 1 and the second housing 8 can be maintained by the screw 9. The plug structure 7 provided in the present application is a modular structure. Different types of plug structures 7 can be replaced according to the use requirements and assembled with the housing of the electric welder. For example, in view of the situation that different regions have different socket standards, a plug structure 7 compatible with the socket of the corresponding region can be selected. As long as the plug body 703 of the plug structure 7 has a first mounting portion and a fastener fixing portion, the plug structure 7 can be fixedly installed on the electric welder. Moreover, when the electric welder is used in different scenarios, the corresponding plug structure 7 can be easily replaced according to the required socket standard, so that the electric welder with the power plug structure 7 has higher versatility and is more suitable for wide promotion and application. When the plug structure 7 fails, the plug structure 7 can also be replaced alone without affecting other parts of the electric welder.

[0041] The above content is a further detailed description of the present application in combination with specific preferred implementation methods, and it cannot be determined that the specific implementation of the present application is limited to these descriptions. For ordinary technicians in the technical field to which the present application belongs, several simple deductions or substitutions can be made without departing from the concept of the present application, which should be deemed to fall within the scope of protection of the present application.

Claims

1. A welding machine power plug structure, characterized in that: It includes a plug body and a pin, wherein the pin extends forward from the mating surface of the plug body, the plug body is provided with a first mounting portion and a fastener fixing portion, the housing of the electric welding machine is provided with a second mounting portion and a fastener mounting portion, the first mounting portion of the plug body and the second mounting portion of the housing form an embedded fit, and the fastener fixing portion of the plug body and the fastener mounting portion of the housing are fixedly connected by a fastener, so that the plug structure is fixedly installed on the housing of the electric welding machine.

2. The welding machine power plug structure according to claim 1, characterized in that: The plug structure is fixedly mounted on the housing of the electric welding machine along a direction perpendicular to a working horizontal plane of the plug structure.

3. The welding machine power plug structure according to claim 1, characterized in that: The first mounting portion includes a mounting groove, and the second mounting portion includes a mounting column, and the mounting column is embedded in the mounting groove.

4. The welding machine power plug structure according to claim 3, characterized in that: The shell of the electric welder includes a first shell and a second shell. The inner wall of the first shell is provided with a first mounting column, and the inner wall of the second shell is provided with a second mounting column. The first mounting column and the second mounting column extend in a direction perpendicular to the working horizontal plane of the plug structure respectively.

5. The welding machine power plug structure according to claim 3, characterized in that: The cross section of the mounting post is a quadrilateral.

6. The welding machine power plug structure according to claim 1, characterized in that: The fastener is a screw, the fastener fixing portion is a screw hole, the fastener installation portion includes a screw column, and the screw is inserted into the screw hole and the screw column.

7. The welding machine power plug structure according to claim 6, characterized in that: The shell includes a first shell and a second shell, the fastener mounting portion includes a first screw column arranged on the first shell and a second screw column arranged on the second shell, and the screw is sequentially passed through the second screw column, the screw hole and the first screw column along a direction perpendicular to the working horizontal plane of the plug structure.

8. The welding machine power plug structure according to claim 1, characterized in that: A notch extending to the mating surface is disposed on the first surface of the plug body, and the notch is located between the two pins.

9. The welding machine power plug structure according to claim 1, characterized in that: A grounding spring is provided on the second surface of the plug body, and a grounding wire pressing hole is provided at one end of the grounding spring; The rear end of the pin is provided with at least one first wire pressing hole, and the tail end of the plug body is provided with at least one second wire pressing hole.

10. An electric welding machine, characterized in that: The invention comprises a housing and a power plug structure for an electric welder according to any one of claims 1 to 9, wherein the power plug structure for an electric welder is installed on the housing of the electric welder.