Spray boom spraying device

By designing a spray rod spray device with folding spray rod, the problem of difficulty in entering and exiting the greenhouse and spraying high crops in traditional spray rod sprayers is solved, and efficient and safe pesticide spraying operations are achieved.

CN222776825UActive Publication Date: 2025-04-22HEFEI DUOJIA AGRI SCI & TECH
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Patent Information

Application Number
CN202421530600.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-04-22
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

Traditional greenhouse fruit and vegetable pesticide spraying operations have problems such as high labor intensity, low work efficiency and poor application safety. The existing spray rod sprayers are difficult to enter and exit the greenhouse and cannot effectively spray high crops.

Method used

A spray rod spray device is designed, including a frame body, a spray system, a power system and a control system. The spray rod assembly is composed of a first spray rod with a high middle and a second spray rod with a low side. The second spray rod is folded and adjusted through a horizontal folding mechanism and a vertical folding mechanism to facilitate entry and exit of the greenhouse and spray high crops.

Benefits of technology

The device can flexibly enter and exit the greenhouse, adapt to the spray demand of high crops in the greenhouse, reduce labor intensity, improve work efficiency, and improve the safety of application through remote control operation.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to a boom spraying device which comprises a frame body, a spraying system, a power system and a control system respectively connected with the spraying system and the power system are arranged on the frame body, the spraying system comprises a liquid supply tank, a liquid supply pump and a boom assembly, the liquid supply tank is communicated with the liquid supply pump, and the boom assembly is communicated with the liquid supply pump. The liquid supply pump is communicated with the spraying rod assembly, the spraying rod assembly comprises a spraying rod support, a first spraying rod and two second spraying rods, the first spraying rod is arranged in the middle of the spraying rod support, the number of the second spraying rods is two, the two second spraying rods are symmetrically arranged on the two sides of the spraying rod support, and the first spraying rod and the second spraying rod are arranged on the spraying rod support. And a horizontal folding mechanism and a vertical folding mechanism are arranged on the spraying rod bracket and are respectively used for folding adjustment of the second spraying rod in a horizontal plane and a vertical plane. The spraying rod can be folded in the horizontal plane so as to be convenient to transport, meanwhile, side spraying can be achieved, and the spraying problem of high crops can be solved without arranging the spraying rod to be high.
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Description

Technical Field

[0001] The utility model relates to the field of agricultural machinery, in particular to a spray rod spray device. Background Art

[0002] In the traditional greenhouse fruit and vegetable pesticide spraying operation, the manual backpack sprayer is mostly used for spraying. The manual backpack sprayer has high flexibility and is convenient for entering and exiting the greenhouse. However, the labor intensity is high, the work efficiency is low, and people directly contacting the liquid medicine can easily cause poisoning, and the safety of pesticide application is poor. In addition, due to the complex conditions in the greenhouse, the fact that the greenhouse is often high in the middle and low on both sides, and the greenhouse entrance and exit are small, the existing large-spray-radius spray boom sprayer cannot enter and exit the operation. And the traditional spray boom is often a whole spray boom on the same horizontal plane. When the fruits and vegetables planted in the greenhouse are high, the traditional downward spraying requires the spray boom to be erected very high to achieve spraying. When the spray boom is high, it may scratch the sides of the greenhouse and cause damage. Therefore, there is an urgent need for a spray boom sprayer to solve the difficulty of entering and exiting the greenhouse, and to solve the problem of spraying high crops in the greenhouse. Summary of the invention

[0003] The purpose of the utility model is to provide a spray boom spray device to solve the above-mentioned shortcomings.

[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0005] A spray rod spray device comprises: a frame body, on which a spray system, a power system, and a control system respectively connected to the spray system and the power system are provided, the spray system comprises a liquid supply tank, a liquid supply pump, and a spray rod assembly, the liquid supply tank is connected to the liquid supply pump, the liquid supply pump is connected to the spray rod assembly, the spray rod assembly comprises a spray rod bracket, a first spray rod and a second spray rod, the first spray rod is arranged in the middle of the spray rod bracket, the second spray rod is two, and the two second spray rods are symmetrically arranged on both sides of the spray rod bracket, and the spray rod bracket is provided with a horizontal folding mechanism and a vertical folding mechanism, which are respectively used for folding and adjusting the second spray rod in the horizontal plane and the vertical plane.

[0006] Furthermore, the horizontal folding mechanism is arranged on the side of the spray rod bracket, and the horizontal folding mechanism includes a vertical rotating pair and a driving motor. The driving motor is connected to control the vertical rotation of the vertical rotating pair, and is used to control the second spray rod to fold in the horizontal plane; the vertical folding mechanism includes a horizontal rotating pair, a pull rope and a winding device. The spray rod bracket is connected to the second spray rod through the vertical rotating pair and the horizontal rotating pair in sequence. One end of the pull rope is wound on the winding device, and the other end of the pull rope is connected to the second spray rod.

[0007] Furthermore, the vertical folding mechanism also includes a fixed pulley, which is arranged on the spray rod bracket. The pull rope is led out from the winding device and connected to the second spray rod after passing through the fixed pulley.

[0008] Furthermore, the connection point between the pull rope and the second spray rod is located between the midpoint of the second spray rod and the end point of its extension direction.

[0009] Furthermore, the vertical rotating pair includes a rotating shaft and a shaft seat, the shaft seat is fixedly connected to the spray rod bracket, and the upper end of the rotating shaft passes through the shaft seat to be connected to the driving motor.

[0010] Furthermore, a first clamping piece is provided at the horizontal rotating pair, one end of the first clamping piece is fixedly connected to the vertical rotating pair, and the other end of the first clamping piece is clamped to the second spray rod. The second spray rod can be detached from the first clamping piece under the pulling of the pull rope to realize its rotation around the horizontal rotating pair in the vertical plane and thus realize upward folding.

[0011] Furthermore, the first spray bar is arranged at the middle upper end of the spray bar bracket, and the two ends of the first spray bar are provided with second clamping parts for fixing the second spray bar when the second spray bar is folded upward in the vertical plane, and the second clamping part includes a clamping groove with an opening facing the side.

[0012] Furthermore, the power system includes a driving wheel, a running wheel and a battery, and the driving wheel is provided with a hub motor.

[0013] Furthermore, the control system includes a controller and a remote controller, the controller is connected to control the power system, the liquid supply pump, the horizontal folding mechanism and the vertical folding mechanism, the remote controller is wirelessly connected to the controller, and the liquid supply pump is a diaphragm pump.

[0014] Furthermore, a hand handle is provided on the frame body, and the control system includes a manual control unit, which is arranged on the hand handle and is used for manual operation control of the spray boom spray device walking, spraying, and vertical folding and horizontal folding of the second spray boom.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] 1. The spray rod of the spray rod spray device of the utility model comprises a first spray rod which is high in the middle and a second spray rod which is low on both sides, which is adapted to the shape of the greenhouse which is high in the middle and low on both sides, and is more conducive to the movement of the spray device in the greenhouse.

[0017] 2. The second spray bars on both sides of the spray bar spray device of the utility model can be folded and controlled in the horizontal and vertical planes through the horizontal folding mechanism and the vertical folding mechanism. When the spray device is transported or entering and exiting the greenhouse, the second spray bar can be controlled to fold and retract in the horizontal plane toward the frame body to reduce the width of the spray bar for convenient entry and exit and transportation of the greenhouse; when tall crops are planted on both sides of the greenhouse, the second spray bar can be folded upwards through the vertical folding mechanism to achieve side spraying of the crops on both sides. At the same time, the greenhouse is often higher in the middle, and the second spray bar will not touch the greenhouse when folded upwards.

[0018] 3. The folding of the second spray rod of the utility model is automatically controlled by the driving motor and the winding device, and the folding control is convenient, saving labor costs; and the spray device can be remotely controlled by a remote controller, and personnel do not need to approach the spray device to perform spraying operations, which has high personnel safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a three-dimensional schematic diagram of a spray bar spray device according to Embodiment 1 of the present utility model;

[0020] Figure 2 This is a three-dimensional schematic diagram of the second spray boom in a horizontal state of Embodiment 1 of the utility model;

[0021] Figure 3 This is a schematic diagram of the second spray bar in the vertically folded state of Embodiment 1 of the utility model;

[0022] Figure 4 This is a schematic diagram of the second spray bar in a horizontally inwardly folded state in Embodiment 1 of the utility model;

[0023] Figure 5 It is a side view schematic diagram of the spray bar spray device of Example 2 of the utility model. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model. Example

[0025] The utility model provides a spray rod spray device, such as Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, it includes: a frame body 1, on which a spray system, a power system, and a control system respectively connected to the spray system and the power system are provided, the spray system includes a liquid supply tank 2, a liquid supply pump 3, and a spray rod assembly 4, the liquid supply tank 2 is connected to the liquid supply pump 3, the liquid supply pump 3 is connected to the spray rod assembly 4, the spray rod assembly 4 includes a spray rod bracket 401, a first spray rod 402, a second spray rod 403 and a spray head 404, the spray head 404 is arranged on the first spray rod 402 and the second spray rod 403, the first spray rod 402 is arranged in the middle of the spray rod bracket 401, the second spray rod 403 is two, and the two second spray rods 403 are symmetrically arranged on both sides of the spray rod bracket 401, and the spray rod bracket 401 is provided with a horizontal folding mechanism 5 and a vertical folding mechanism 6, which are respectively used for folding and adjusting the second spray rod 403 in the horizontal plane and the vertical plane.

[0026] In an embodiment of the utility model, the horizontal folding mechanism 5 is arranged on the side of the spray boom bracket, and the horizontal folding mechanism 5 includes a vertical rotation pair 501 and a drive motor 502. The drive motor 502 is connected to control the vertical rotation of the vertical rotation pair 501, and is used to control the second spray boom 403 to fold in the horizontal plane. In order to ensure the stability of the second spray boom 403 after completing the inward folding in the horizontal plane, preferably, a support part 13 for supporting and fixing the second spray boom 403 after folding can be provided on the frame body 1, and a buckle that can clamp and fix the second spray boom 403 can be provided on the support part 13 to reduce the damage caused by shaking of the second spray boom 403 during transportation; in an embodiment of the utility model, the vertical rotation pair 501 includes a rotating shaft 501a and an axle seat 501b, and the axle seat 501b is fixedly connected to the spray boom bracket 401, and the upper end of the rotating shaft 501a passes through the axle seat 501b to connect to the drive motor 502.

[0027] In an embodiment of the utility model, the vertical folding mechanism 6 includes a horizontal rotating pair 601, a pull rope 602 and a winding device 603. The spray rod bracket 401 is connected to the second spray rod 403 through the vertical rotating pair 501 and the horizontal rotating pair 601 in sequence. One end of the pull rope 602 is wound on the winding device 603, and the other end of the pull rope 602 is connected to the second spray rod 403. In the embodiment of the utility model, the vertical folding mechanism 6 further includes a fixed pulley 604, which is arranged on the spray rod support 401, and the pull rope 602 is led out from the winding device 603, passes through the fixed pulley 604 and is connected to the second spray rod 403; preferably, in order to ensure that the pull rope 602 has a large torque when pulling the second spray rod 403, the connection point between the pull rope 602 and the second spray rod 403 is located between the midpoint of the second spray rod 403 and the end point of its extension direction. Of course, the present invention does not limit the position of the connection point between the pull rope 602 and the second spray rod 403, as long as the second spray rod 403 can be pulled up by the pull rope 602. In the embodiment of the present invention, the second spray rod 403 can be provided with a pull ring 14 at the connection point between the second spray rod 403 and the pull rope 602, and the pull rope 602 can be connected to the second spray rod 403 through the pull ring 14.

[0028] The power system includes a driving wheel 7, a walking wheel 8 and a battery 9. The driving wheel 7 is provided with a hub motor 10 for driving the driving wheel 7 to rotate and walk; the control system includes a controller 11 and a remote controller 12. The controller 11 is connected to control the power system, the liquid supply pump 3, the horizontal folding mechanism 5 and the vertical folding mechanism 6. The remote controller 12 is wirelessly connected to the controller 11. The remote controller 12 is provided with a control button for controlling the start and stop of the driving wheel 7 of the power system, and a control button including a driving motor 502 for controlling the liquid supply pump 3, the horizontal folding mechanism 5 and the winding device 603 of the vertical folding mechanism 6, which are used to realize the walking, spraying and folding of the second spray bar 403 in the horizontal and vertical planes of the spray rod spray device of the utility model. In the embodiment of the utility model, the liquid supply pump 3 is a diaphragm pump.

[0029] To ensure the stability of the second spray boom 403 in a horizontal state and prevent the second spray boom 403 from rotating at the horizontal rotation pair 601 when operating in a horizontal state, in an embodiment of the utility model, a first clamping member 15 is provided at the horizontal rotation pair 601. Specifically, the horizontal rotation pair 601 is arranged inside the first clamping member 15, and one end of the first clamping member 15 is fixedly connected to the vertical rotation pair 501. Specifically, one end of the first clamping member 15 is connected to the side of the rotating shaft 501a of the vertical rotation pair 501 through a connecting rod, and the other end of the first clamping member 15 is clamped to the second spray boom 403. The second spray boom 403 can be separated from the first clamping member 15 under the pulling of the pull rope 602 to realize its rotation around the horizontal rotation pair 601 in a vertical plane and then fold upward; preferably, a first elastic rubber pad (not specifically shown) is provided in the first clamping member 15 to realize its flexible connection with the second spray boom 403 to prevent damage to the second spray boom 403.

[0030] In order to adapt the spray rod spray device of the utility model to operate in a greenhouse with a high middle and low sides, in the embodiment of the utility model, the first spray rod 402 is arranged at the middle upper end of the spray rod bracket 401, and the two ends of the first spray rod 402 are provided with second clamping parts 16 for fixing the second spray rod 403 when the vertical plane is folded upward. The second clamping part 16 includes a clamping groove with an opening facing the side, and a second elastic rubber pad (not specifically shown) is provided in the clamping groove to realize flexible fixation of the second spray rod 403 in a vertical state.

[0031] When the spray bar spray device of the embodiment of the utility model is working, when the spray bar spray device is ready to enter the greenhouse for operation, the horizontal folding mechanism 5 is controlled by the remote controller 12 to make the second spray bar 403 fold toward the frame body 1 in the horizontal plane (assuming that the second spray bar is in a horizontal extension state before entering the greenhouse), so as to reduce the width of the entire spray bar so as to smoothly pass through the greenhouse entrance and enter the greenhouse for spraying operation. When the entire spray bar spray device enters the greenhouse, the second spray bar 403 is controlled to return to a horizontal state according to the operation requirements (assuming that the spray bar and the nozzle thereon need to spray downward), and then the driving wheel 7 and the liquid supply pump 3 are controlled to work, so as to realize the walking spray of the spray device. When the spraying operation in the greenhouse is completed, the driving wheel 7 and the liquid supply pump 3 are controlled to stop working, and the second spray bar 403 is controlled to fold toward the frame body 1 in the horizontal plane again, and after the folding is completed, it drives out from the other end of the greenhouse.

[0032] It should be noted that when the second spray boom 403 is controlled to fold toward the frame body 1 in a horizontal plane, it is necessary to synchronously control the winding device 603 according to the position change of the second spray boom 403 during the folding process to adaptively release or wind up the pull rope, so as to prevent the pull rope 603 from affecting the folding of the second spray boom 403.

[0033] In specific application, when the greenhouse is planted with higher crops on both sides and there is an empty row in the middle for the machine to walk, when the spray boom spray device is ready to enter the greenhouse for operation, the horizontal folding mechanism 5 is also controlled by the remote controller 12 to operate so that the second spray boom 403 is folded toward the frame body 1 in the horizontal plane (assuming that the second spray boom is in a horizontal state before entering the greenhouse, if the second spray boom 403 is already in a folded state attached to the frame body 1 before entering the greenhouse, this folding step is omitted), so that the width of the entire spray boom is reduced so that it can smoothly pass through the greenhouse entrance and enter the greenhouse for spraying operation. When the entire spray boom spray device enters the greenhouse, according to the need for side spraying of crops on both sides, the second spray boom 403 is first controlled to return to a horizontal state, and then the winding device 603 is controlled to pull the second spray boom 403 upwards through the pull rope 602 to achieve folding, so that the second spray boom 403 is in a vertical state and fixed on the second clamping member 16, and then the driving wheel 7 and the liquid supply pump 3 are controlled to operate, so as to achieve the side spraying of the crops on both sides by the spray boom spray device of the utility model. After the secondary lateral spraying operation is completed, the driving wheel 7 and the liquid supply pump 3 are controlled to stop working, the winding device 603 is controlled to release the pull rope 602, and the second spray rod 403 is manually taken out from the second clamping member 16 and released, until the second spray rod is in a horizontal state and is fixed to the first clamping member 15 again, and finally the second spray rod 403 is controlled to fold toward the frame body 1 in the horizontal plane, and after the folding is completed, it drives out from the other end exit of the greenhouse. Example

[0034] like Figure 5 The figure shows a side view of an embodiment of the utility model when the second spray boom is in a vertically folded state. The embodiment of the utility model provides a spray boom spray device that has a different frame structure from that in Embodiment 1. Specifically, a hand grip 17 is provided on the frame body 1 in the embodiment of the utility model. The control system includes a manual control unit 18, and the manual control unit 18 is arranged on the hand grip 17. The manual control unit 18 includes control buttons or operating components for controlling the driving wheel 7, the liquid supply pump 3, the driving motor and the winding device, and is used for manual operation control of the walking, spraying and vertical folding and horizontal folding of the second spray boom 403 of the spray boom spray device of the utility model.

[0035] The spray bar spray device of the utility model has a simple structure and is easy to control. The horizontal folding mechanism 5 and the vertical folding mechanism 6 are provided to realize the folding of the second spray bar in the horizontal plane and the vertical plane, which is convenient for transportation and entering and exiting a greenhouse with a small space. In addition, the spray bar can realize lateral spraying without changing the nozzle in the vertical state, which can meet the spraying needs of various crops. It should be noted that the spray bar spray device of the utility model is not only suitable for greenhouse working environments, but also can be used for spraying crops in other planting environments, such as wheat fields, soybean fields, and standard orchards, etc. The utility model does not limit its scope of application.

[0036] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0037] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A spray boom spray device, comprising: A frame body, wherein a spray system, a power system, and a control system respectively connected to the spray system and the power system are provided on the frame body, wherein the spray system comprises a liquid supply tank, a liquid supply pump, and a spray rod assembly, wherein the liquid supply tank is connected to the liquid supply pump, and the liquid supply pump is connected to the spray rod assembly, and wherein the spray rod assembly comprises a spray rod bracket, a first spray rod and a second spray rod, wherein the first spray rod is arranged in the middle of the spray rod bracket, and the second spray rod is two, and the two second spray rods are symmetrically arranged on both sides of the spray rod bracket, and the spray rod bracket is provided with a horizontal folding mechanism and a vertical folding mechanism, which are respectively used for folding control of the second spray rod in the horizontal plane and the vertical plane.

2. A spray boom spray device according to claim 1, characterized in that: The horizontal folding mechanism is arranged on the side of the spray rod bracket, and the horizontal folding mechanism includes a vertical rotating pair and a driving motor. The driving motor is connected to control the vertical rotation of the vertical rotating pair, and is used to control the second spray rod to fold in the horizontal plane; the vertical folding mechanism includes a horizontal rotating pair, a pull rope and a winding device. The spray rod bracket is connected to the second spray rod through the vertical rotating pair and the horizontal rotating pair in sequence. One end of the pull rope is wound on the winding device, and the other end of the pull rope is connected to the second spray rod.

3. A spray boom spray device according to claim 2, characterized in that: The vertical folding mechanism also includes a fixed pulley, which is arranged on the spray rod bracket. The pull rope is led out from the winding device and connected to the second spray rod after passing through the fixed pulley.

4. A spray boom spray device according to claim 2, characterized in that: The connection point between the pull rope and the second spray bar is located between the midpoint of the second spray bar and the end point of the extension direction thereof.

5. A spray boom spray device according to claim 2, characterized in that: The vertical rotating pair comprises a rotating shaft and a shaft seat, the shaft seat is fixedly connected to the spray rod bracket, and the upper end of the rotating shaft passes through the shaft seat to be connected to the driving motor.

6. A spray boom spray device according to claim 2, characterized in that: A first clamping piece is provided at the horizontal rotating pair, one end of which is fixedly connected to the vertical rotating pair, and the other end of which is clamped to the second spray rod. The second spray rod can be detached from the first clamping piece when pulled by a pull rope to rotate around the horizontal rotating pair in a vertical plane and thus fold upward.

7. A spray boom spray device according to claim 1, characterized in that: The first spray bar is arranged at the middle upper end of the spray bar bracket, and the two ends of the first spray bar are provided with second clamping parts for fixing the second spray bar when the second spray bar is folded upward in the vertical plane, and the second clamping part includes a clamping groove with an opening facing the side.

8. A spray boom spray device according to claim 1, characterized in that: The power system comprises a driving wheel, a running wheel and a battery, and a hub motor is arranged on the driving wheel.

9. A spray boom spray device according to claim 1, characterized in that: The control system includes a controller and a remote controller. The controller is connected to control the power system, the liquid supply pump, the horizontal folding mechanism and the vertical folding mechanism. The remote controller is wirelessly connected to the controller. The liquid supply pump is a diaphragm pump.

10. A spray boom spray device according to claim 1, characterized in that: The frame body is provided with a hand handle, and the control system includes a manual control unit, which is arranged on the hand handle and is used for manual operation control of the spray boom spray device walking, spraying, and vertical folding and horizontal folding of the second spray boom.