Uniform tedding tea withering machine

By designing a tea wither withering machine containing a toothed comb and baffle, the problem of uneven tea withering in the existing technology is solved, and the uniform spread and withering of tea is achieved, and the quality and processing efficiency of tea is improved.

CN222776888UActive Publication Date: 2025-04-22SICHUAN LIANGYUAN FOOD CO LTD
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Patent Information

Application Number
CN202421542575.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-02
Publication Date
2025-04-22
Estimated Expiration
2034-07-02

AI Technical Summary

Technical Problem

The existing tea wither machines cannot evenly spread tea, and the manual laying effect is poor, resulting in uneven withering and affecting the quality of tea.

Method used

A tea wither machine for evenly spreading and drying is designed, using components such as box, hinged door panel, fluorescent lamp, fan, horizontal plate, placement box, spindle, drive mechanism and flattening mechanism. Through the cooperation of the toothed comb and baffle, uniform stirring and drying of tea is achieved.

Benefits of technology

The uniform spread and withering of tea is achieved, ensuring the quality and molding effect of tea, simplifying manual operation, and improving the efficiency of withering.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tea leaf withering machine capable of uniformly tedding, which comprises a box body and a door plate, a fluorescent lamp is arranged on the inner wall of the top of the box body, and a fan is arranged on the box body. The transverse plate is arranged between the inner walls of the two sides of the box body, the placement box is placed on the transverse plate, the main shaft vertically penetrates through the middle of the placement box and is in running fit with the transverse plate, the driving mechanism is arranged at the bottom of the transverse plate and is used for driving the main shaft to rotate, and the uniform spreading mechanism is arranged on the main shaft and is used for uniformly spreading tea leaves in the placement box. By arranging the uniform spreading mechanism, fresh tea leaves are laid in the placing box, the placing box penetrates through the main shaft and is placed on the transverse plate, the main shaft can be driven to rotate under the action of the driving mechanism, the main shaft drives the tooth-shaped comb in the uniform spreading mechanism to rotate, and the fresh tea leaves in the placing box are uniformly stirred through the tooth-shaped comb; the tea leaves can be uniformly tedded under the action of a fluorescent lamp, so that the tea leaves can be uniformly withered.
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Description

Technical Field

[0001] The utility model relates to the technical field of tea processing, in particular to a tea withering machine for evenly drying tea leaves. Background Art

[0002] Withering is an additional step in the tea processing technology to improve the quality of tea. Withering is to spread the freshly picked green tea leaves according to a certain thickness to evaporate the moisture on the surface of the green tea leaves, causing the green tea leaves to wilt, so as to ensure the quality of the tea leaves in the subsequent processing; at the same time, withering can also make the grassy smell of the green tea leaves disappear and produce a fresh fragrance, and promote the conversion of some ester catechins in the tea leaves into non-ester catechins, thereby reducing the bitterness and making the prepared tea products mellow and not bitter. Traditional tea withering uses natural air-drying of the green tea leaves, but the moisture on the surface of the green tea leaves is lost, resulting in a longer withering cycle and uneven withering, which affects the overall quality of the tea leaves.

[0003] Nowadays, tea is usually withered in a withering machine, but the existing withering machines are generally used to evenly spread the tea leaves manually, and manual laying often has limitations, and the uniform effect on the tea leaves is not good, and it is easy for some parts to be thick and some parts to be thin, resulting in uneven withering effect on the tea leaves. There are certain requirements for thickness during withering, and it cannot be too thick, and it is difficult to control the thickness of the laying manually. Utility Model Content

[0004] The utility model aims to provide a tea withering machine for evenly spreading tea leaves to solve the problem that the existing tea withering machines cannot evenly spread tea leaves and the manual laying effect is poor.

[0005] The technical solution of the utility model to solve the above technical problems is as follows:

[0006] A tea withering machine for evenly drying, comprising a box, a door panel hinged on the box and used for opening and closing the box, a fluorescent lamp arranged on the top inner wall of the box, a fan arranged on the box, and further comprising: a horizontal plate arranged between the inner walls on both sides of the box, a placement box placed on the horizontal plate, a main shaft vertically penetrating the middle of the placement box and cooperating with the horizontal plate for rotation, a driving mechanism arranged at the bottom of the horizontal plate and used for driving the main shaft to rotate, and a spreading mechanism arranged on the main shaft and used for spreading tea leaves in the placement box evenly, wherein the width of the horizontal plate is smaller than the width of the box;

[0007] The spreading mechanism includes a slide cylinder detachably connected to the main shaft, a cross bar arranged on the outside of the slide cylinder, a vertical bar arranged at the bottom of the cross bar, a connecting plate arranged at the end of the vertical bar away from the cross bar and extending into the placement box, and a toothed comb evenly spaced at the bottom of the connecting plate, the bottom of the toothed comb contacts the bottom inner wall of the placement box.

[0008] Furthermore, the above-mentioned spreading mechanism also includes a baffle plate parallel to the connecting plate, and screw rods respectively passing through the top two sides of the baffle plate, and vertical sliding grooves corresponding to the screw rods are respectively opened on both sides of the connecting plate, and the screw rods pass through the vertical sliding grooves and are locked by nuts.

[0009] Furthermore, the side wall of the slide cylinder is threadedly connected with a screw, and the screw passes through the side wall of the slide cylinder and is threadedly connected with the main shaft.

[0010] Furthermore, the spreading mechanism also includes a telescopic rod disposed on one side of the connecting plate and close to the inner wall of the placement box, and the inner wall of the placement box is provided with a hemispherical block corresponding to the telescopic end of the telescopic rod.

[0011] Furthermore, the telescopic rod includes an outer tube arranged on one side of the connecting plate, an inner rod slidingly matched with the outer tube and corresponding to the hemispherical block, and a spring connected between the inner rod and the inner bottom wall of the outer tube, and the end of the inner rod away from the outer tube is an arc structure.

[0012] Furthermore, the placement box includes a disc, an annular side plate arranged in an annular shape on the top outer edge of the disc, and a fixed cylinder embedded in the middle of the disc. The main shaft passes through the fixed cylinder and the cross plate in sequence and is connected to the output shaft of the driving mechanism. The hemispherical block is arranged on the inner wall of the annular side plate.

[0013] Furthermore, the driving mechanism includes a U-shaped frame arranged at the bottom of the transverse plate, a motor arranged at the bottom of the U-shaped frame, and a coupling located inside the U-shaped frame, and the output shaft of the motor passes through the U-shaped frame and is connected to the main shaft through the coupling.

[0014] The utility model has the following beneficial effects:

[0015] 1. The utility model is provided with a spreading mechanism, and fresh tea leaves are laid in a placement box and can be irradiated by a fluorescent lamp. A fan is used to ventilate the interior of the box. The main shaft is driven to rotate by the driving mechanism, and the main shaft drives the toothed comb in the spreading mechanism to rotate. The toothed comb contacts the inner bottom wall of the placement box, and the fresh tea leaves in the placement box can be uniformly stirred when the toothed comb rotates, and can be evenly spread under the action of the fluorescent lamp; the position of the baffle on the connecting plate can be adjusted by loosening or tightening the screw, so as to determine the thickness of the laid tea leaves. For tea leaves higher than the bottom of the baffle, the baffle can be rotated when driven by the spreading mechanism to push the tea leaves higher than the bottom of the baffle, so as to make the thickness of the tea leaves consistent and enable the tea leaves to wither evenly.

[0016] 2. The utility model arranges a telescopic rod on the side wall of the connecting plate, and arranges a corresponding hemispherical block in the placement box. When the driving mechanism drives the spreading mechanism to rotate, the connecting plate drives the telescopic rod to rotate. When the inner rod in the telescopic rod contacts the hemispherical block, an impact force is generated. At the same time, under the action of the impact force, the inner rod compresses the spring and slides into the inner part of the outer tube, which drives the connecting plate to shake, so that the tea leaves adhered to the toothed comb and the baffle can be shaken off, which can prevent the tea leaves from adhering to the baffle and affecting the spreading effect. The structure is simple and reliable. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A schematic diagram of the internal structure of a tea withering machine for evenly drying tea leaves;

[0018] Figure 2 It is a cross-sectional structural schematic diagram of the placement box and the spreading mechanism;

[0019] Figure 3 It is a structural schematic diagram of the spreading mechanism;

[0020] Figure 4 is a structural schematic diagram of a telescopic rod;

[0021] Figure 5 A schematic diagram of the structure of the placement box.

[0022] In the figure: 1. box body; 11. fluorescent lamp; 12. fan; 2. door panel; 3. horizontal plate; 4. placement box; 41. disc; 42. annular side plate; 43. fixed cylinder; 5. main shaft; 6. driving mechanism; 61. U-shaped frame; 62. motor; 63. coupling; 7. spreading mechanism; 71. slide cylinder; 711. screw; 72. cross bar; 73. vertical bar; 74. connecting plate; 741. vertical slide groove; 75. toothed comb; 76. baffle; 77. screw; 78. telescopic rod; 781. outer tube; 782. inner rod; 783. spring; 8. hemispherical block. DETAILED DESCRIPTION

[0023] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.

[0024] like Figures 1 to 3 As shown, in an embodiment of the utility model, a tea withering machine for evenly drying tea leaves is provided, comprising a box body 1, one side of the box body 1 has an opening and is hollow inside, supporting legs are arranged at the four corners of the bottom of the box body 1, a door panel 2 is hinged on the box body 1 and is used to open and close the box body 1, a fluorescent lamp 11 is arranged on the top inner wall of the box body 1, and fresh tea leaves are withered by the irradiation of the fluorescent lamp 11, a fan 12 is arranged on the box body 1, the fan 12 is used for ventilation inside the box body 1, and the fan 12 in this embodiment is located on the back side of the box body 1 and close to the bottom.

[0025] The present embodiment provides a tea withering machine for evenly spreading tea leaves, which further includes: a transverse plate 3 arranged between the inner walls on both sides of the box body 1, the width of the transverse plate 3 being smaller than the width of the box body 1, a placement box 4 placed on the transverse plate 3, the placement box 4 being in an annular structure as a whole, the placement box 4 being used for laying fresh tea leaves, a main shaft 5 vertically passing through the middle of the placement box 4 and rotatably cooperating with the transverse plate 3, an axial hole being provided in the middle of the transverse plate 3, a bearing rotatably cooperating with the main shaft 5 being embedded in the axial hole, a driving mechanism 6 arranged at the bottom of the transverse plate 3 and used for driving the main shaft 5 to rotate, and a spreading mechanism 7 arranged on the main shaft 5 and used for evenly spreading the tea leaves in the placement box 4; the driving mechanism 6 drives the main shaft 5 to rotate, thereby driving the spreading mechanism 7 to rotate in the placement box 4, and can stir the tea leaves in the placement box 4, and wither under the action of the fluorescent lamp 11. The driving mechanism 6, the fluorescent lamp 11 and the fan 12 can be connected to an external power supply through wires; in other embodiments of the utility model, a control box can also be set on the box body 1, and the control box is respectively provided with a power module, a control module and a display screen. The driving mechanism 6, the fluorescent lamp 11 and the fan 12 are respectively electrically connected to the control module, the power module is used to provide power, and the display screen is electrically connected to the control module and the power module, thereby realizing intelligent operation.

[0026] Specifically, the spreading mechanism 7 includes a slide 71, a cross bar 72, a vertical bar 73, a connecting plate 74, and a toothed comb 75. The slide 71 is detachably connected to the main shaft 5. The side wall of the slide 71 is threadedly connected with a screw 711. The screw 711 passes through the side wall of the slide 71 and is threadedly connected to the main shaft 5. The side wall of the slide 71 is provided with a first threaded hole, and the outer side of the main shaft 5 is provided with a corresponding second threaded hole. The screw 711 passes through the first threaded hole on the side wall of the slide 71 and is threadedly connected to the second threaded hole on the main shaft 5; in other embodiments of the present invention, the slide 71 can be set as a cylindrical structure with an opening at the bottom, a clamping block is fixed to the top inner wall of the slide 71, and a clamping socket engaged with the clamping block is provided on the top of the main shaft 5. The slide 71 is covered on the top of the main shaft 5 and the clamping block is engaged with the clamping socket, thereby realizing a detachable connection method. The cross bar 72 is arranged outside the slide 71, and the cross bar 72 is parallel to the cross plate 3. The vertical bar 73 is arranged at the bottom of the cross bar 72. The connecting plate 74 is arranged at the end of the vertical bar 73 away from the cross bar 72 and extends into the placement box 4. The toothed combs 75 are evenly spaced at the bottom of the connecting plate 74, and the bottom of the toothed combs 75 contacts the bottom inner wall of the placement box 4. The length of the connecting plate 74 is less than the radius of the placement box 4. When the driving mechanism 6 drives the main shaft 5 to rotate, the main shaft 5 drives the cross bar 72, the vertical bar 73 and the connecting plate 74 to rotate through the slide 71, and the fresh tea leaves are laid in the placement box 4. The tea leaves in the placement box 4 are stirred by the toothed comb 75, and then the tea leaves can be evenly heated in cooperation with the fluorescent lamp 11, so as to achieve the purpose of evenly spreading and drying.

[0027] like Figures 2 to 4As shown, in order to make the thickness of tea leaves uniform, the spreading mechanism 7 further includes a baffle plate 76 parallel to the connecting plate 74, and screws 77 respectively arranged on both sides of the top of the baffle plate 76. Vertical slide grooves 741 corresponding to the screws 77 are respectively opened on both sides of the connecting plate 74. The screws 77 pass through the vertical slide grooves 741 and are locked by nuts. The position of the screws 77 can be adjusted by loosening the nuts, thereby adjusting the height of the baffle plate 76; when the connecting plate 74 rotates, the baffle plate 76 will be driven to rotate, and the baffle plate 76 can push the tea leaves at the bottom of the height baffle plate 76, so that the thickness of the tea leaves is uniform and uniform withering is achieved.

[0028] The spreading mechanism 7 also includes a telescopic rod 78 disposed on one side of the connecting plate 74 and close to the inner side wall of the placement box 4, and the inner side wall of the placement box 4 is provided with a hemispherical block 8 corresponding to the telescopic end of the telescopic rod 78. Specifically, the telescopic rod 78 includes an outer tube 781 disposed on one side of the connecting plate 74, an inner rod 782 that is slidably matched with the outer tube 781 and corresponds to the hemispherical block 8, and a spring 783 connected between the inner rod 782 and the inner bottom wall of the outer tube 781, and the end of the inner rod 782 away from the outer tube 781 is in an arc structure. When the connecting plate 74 drives the telescopic rod 78 to rotate, when the inner rod 782 in the telescopic rod 78 contacts the hemispherical block 8, an impact force will be generated, which will drive the connecting plate 74 to shake, so that the tea leaves adhering to the toothed comb 75 and the baffle 76 can be shaken off, avoiding the tea leaves adhering to the baffle 76 and the toothed comb 75 and affecting the drying effect. At the same time, under the action of the impact force, the inner rod 782 compresses the spring 783 and slides toward the inside of the outer tube 781, thereby not affecting the rotation of the spreading mechanism 7.

[0029] like Figure 5 As shown, the placement box 4 includes a disk 41, an annular side plate 42 annularly arranged at the top outer edge of the disk 41, a center hole is opened in the middle of the disk 41, and a fixed cylinder 43 embedded in the middle of the disk 41, the fixed cylinder 43 is embedded in the center hole in the middle of the disk 41, the top and bottom of the fixed cylinder 43 are connected, the inner diameter of the fixed cylinder 43 is larger than the outer diameter of the main shaft 5, the top of the fixed cylinder 43 is flush with the top of the annular side plate 42, the bottom of the fixed cylinder 43 is flush with the bottom of the disk 41, the main shaft 5 passes through the fixed cylinder 43 and the cross plate 3 in sequence and is connected with the output shaft of the driving mechanism 6, and the hemispherical block 8 is arranged on the inner wall of the annular side plate 42. In this embodiment, two hemispherical blocks 8 are arranged and symmetrically distributed on the inner walls of both sides of the placement box 4. In other embodiments of the utility model, the hemispherical blocks 8 can be arranged in three, four, five, etc., and are evenly distributed in annular shapes on the inner wall of the placement box 4, and the hemispherical blocks 8 are located on the motion trajectory of the inner rod 782.

[0030] like Figure 1As shown, the driving mechanism 6 includes a U-shaped frame 61 arranged at the bottom of the cross plate 3, a motor 62 arranged at the bottom of the U-shaped frame 61, the motor 62 is fixed to the bottom of the U-shaped frame 61 by bolts, and a coupling 63 located on the inner side of the U-shaped frame 61, and the output shaft of the motor 62 passes through the U-shaped frame 61 and is connected to the main shaft 5 through the coupling 63.

[0031] When in use, loosen the screw 711 and disassemble the spreading mechanism 7 as a whole, take out the placement box 4, spread the fresh tea leaves on the disc 41 in the placement box 4, place the placement box 4 on the cross plate 3, and make the main shaft 5 pass through the fixed cylinder 43, lock the slide cylinder 71 on the main shaft 5, start the fluorescent lamp 11, the fan 12 and the motor 62, the motor 62 drives the main shaft 5 to rotate, and then drives the spreading mechanism 7 to rotate, and stirs the tea leaves in the placement box 4 through the toothed comb 75, so that the tea leaves can be evenly heated; under the action of the telescopic rod 78, the tea leaves can be prevented from adhering to the toothed comb 75 and the baffle 76; for the tea leaves higher than the bottom of the baffle 76, when the baffle 76 rotates driven by the connecting plate 74, the tea leaves higher than the bottom of the baffle 76 can be pushed, so that the thickness of the tea leaves is consistent, so that the tea leaves can be evenly withered.

[0032] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A tea withering machine for evenly drying tea leaves, comprising a box (1), a door panel (2) hinged on the box (1) and used to open and close the box (1), a fluorescent lamp (11) being arranged on the top inner wall of the box (1), and a fan (12) being arranged on the box (1), characterized in that: Also includes: A transverse plate (3) arranged between the inner walls of both sides of the box body (1), a placement box (4) placed on the transverse plate (3), a main shaft (5) vertically penetrating the middle of the placement box (4) and rotatably cooperating with the transverse plate (3), a driving mechanism (6) arranged at the bottom of the transverse plate (3) and used for driving the main shaft (5) to rotate, and a spreading mechanism (7) arranged on the main shaft (5) and used for spreading the tea leaves in the placement box (4), wherein the width of the transverse plate (3) is smaller than the width of the box body (1); The spreading mechanism (7) comprises a slide cylinder (71) detachably connected to the main shaft (5), a cross bar (72) arranged on the outside of the slide cylinder (71), a vertical bar (73) arranged at the bottom of the cross bar (72), a connecting plate (74) arranged at the end of the vertical bar (73) away from the cross bar (72) and extending into the placement box (4), and a toothed comb (75) evenly spaced at the bottom of the connecting plate (74), the bottom of the toothed comb (75) being in contact with the bottom inner wall of the placement box (4).

2. The tea withering machine for uniform drying according to claim 1, characterized in that: The spreading mechanism (7) further comprises a baffle plate (76) parallel to the connecting plate (74), and screw rods (77) respectively passing through the top two sides of the baffle plate (76), and vertical slide grooves (741) corresponding to the screw rods (77) are respectively provided on the two sides of the connecting plate (74), and the screw rods (77) pass through the vertical slide grooves (741) and are locked by nuts.

3. The tea withering machine for uniform drying according to claim 1, characterized in that: The side wall of the slide cylinder (71) is threadedly connected with a screw (711), and the screw (711) passes through the side wall of the slide cylinder (71) and is threadedly connected to the main shaft (5).

4. The tea withering machine for uniform drying according to any one of claims 1 to 3, characterized in that: The spreading mechanism (7) further comprises a telescopic rod (78) arranged on one side of the connecting plate (74) and close to the inner wall of the placement box (4); the inner wall of the placement box (4) is provided with a hemispherical block (8) corresponding to the telescopic end of the telescopic rod (78).

5. The tea withering machine for uniform drying according to claim 4, characterized in that: The telescopic rod (78) comprises an outer tube (781) arranged on one side of the connecting plate (74), an inner rod (782) slidably matched with the outer tube (781) and corresponding to the hemispherical block (8), and a spring (783) connected between the inner rod (782) and the inner bottom wall of the outer tube (781); the end of the inner rod (782) away from the outer tube (781) is in an arc-shaped structure.

6. The tea withering machine for uniform drying according to claim 4, characterized in that: The placement box (4) comprises a disc (41), an annular side plate (42) annularly arranged on the top outer edge of the disc (41), and a fixed cylinder (43) embedded in the middle of the disc (41); the main shaft (5) passes through the fixed cylinder (43) and the transverse plate (3) in sequence and is connected to the output shaft of the driving mechanism (6); the hemispherical block (8) is arranged on the inner wall of the annular side plate (42).

7. The tea withering machine for uniform drying according to claim 1, characterized in that: The driving mechanism (6) comprises a U-shaped frame (61) arranged at the bottom of the transverse plate (3), a motor (62) arranged at the bottom of the U-shaped frame (61), and a coupling (63) located inside the U-shaped frame (61); an output shaft of the motor (62) passes through the U-shaped frame (61) and is connected to the main shaft (5) through the coupling (63).